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Spark plugs: Renew
Renew spark plugs: 3.0 l V6 TSI hybrid engine → Chapter
Renew spark plugs: 3.0 l V6 TSI engine → Chapter
Renew spark plugs: 3.6 l V6 FSI engine → Chapter
Renew spark plugs: 4.2 l V8 FSI engine → Chapter
Special tools and workshop equipment required
   
t  Spark plug socket and extension -3122B-
  W00-11129
t  Torque wrench -V.A.G 1331/-
  W00-11166
t  Assembly tool -T10118- for 6-cylinder FSI engine
  W00-11303
t  Puller -T10095 A- for 6-cylinder FSI engine
  W00-1301
t  Puller -T40039- for 6-cylinder TSI and 8-cylinder petrol engine
Renew spark plugs: 3.0 l V6 TSI hybrid engine
  WARNING
High voltage in hybrid vehicle's high voltage system. Risk of electric shock! Before commencing any work, visually check high voltage components in working area. Observe general warning information → Hybrid electrical system; Rep. gr.93.
  WARNING
t  All work on vehicles with high-voltage system must only be carried out by persons who are at least qualified as “persons with electrical training (EuP)”.
t  Make sure that the high-voltage cables are not damaged by the tools which are used!
t  In the event of conspicuous findings or uncertainties, contact your responsible high-voltage technician or specialist electrician!
Perform the following procedure:
–  Remove engine cover panel. → Chapter
–  Before beginning repair work on high-voltage components, visually inspect working area. → Chapter
–  Remove connecting pipe from air filter → Chapter
–  Loosen any lines not belonging to high-voltage system and lay aside.
Removing:
  W00-1303
–  Remove bolts -arrows-.
  N28-10091
Press connector locks -arrows- in succession and pull connectors -1- off ignition coils with output stages.
  Note
Before pulling off connectors, note positions of ignition coils with output stages relative to connectors and mark if necessary.
  N01-11047
–  Pull out ignition coils with output stages in direction of arrow using puller -T40039-.
  Note
t  To pull off ignition coils with output stages, position puller -T40039- on uppermost, thick rib of ignition coils.
t  If the lower ribs are used, they could be damaged.
  N01-11048
–  Unscrew spark plugs using spark plug socket and extension -3122B-.
Installing:
  N01-11049
–  Screw in new spark plugs using spark plug socket and extension -3122B-.
  Note
t  Observe specified torque! Current values → Power unit → Rep. gr.28 → Ignition system, test data
t  Observe disposal regulations!
–  Push on ignition coils with output stages turning slightly. They must be felt to engage.
  N01-11049
–  Push on connectors -1- again so that they engage.
  N01-11047
–  Screw in bolts -arrows- and tighten to 5 Nm.
–  Reattach any lines that were removed.
–  Install connecting pipe from air filter. → Chapter
–  On completion of repair work on high-voltage components, visually inspect working area. → Chapter
–  Install engine cover panel. → Chapter
Renew spark plugs: 3.0 l V6 TSI engine
Perform the following procedure:
–  Remove engine cover panel. → Chapter
–  Remove connecting pipe from air filter → Chapter
–  Detach any lines and place to one side.
Removing:
  N28-10091
–  Remove bolts -arrows-.
  N28-10091
One after the other, push connector locking mechanisms -arrows- and pull off connectors -1- from ignition coils with output stages.
  Note
Before pulling off connectors, note positions of ignition coils with output stages relative to connectors and mark if necessary.
  N01-11047
–  Pull out ignition coils with output stages in direction of arrow using puller -T40039-.
  Note
t  To pull off ignition coils with output stages, position puller -T40039- on uppermost thick rib of ignition coils.
t  If the lower ribs are used, they could be damaged.
–  Unscrew spark plugs using spark plug socket and extension -3122B-.
Installing:
–  Screw in new spark plugs using spark plug socket and extension -3122B-.
  Note
t  Observe specified torque! Current values → Power unit → Rep. gr.28 → Ignition system, test data
t  Observe disposal regulations!
–  Push on ignition coils with output stages turning slightly. They must be felt to engage.
  N01-11048
–  Push on connectors -1- again so that they engage.
  N01-11047
–  Screw in bolts -arrows- and tighten to 5 Nm.
–  Reattach any lines that were removed.
–  Install connecting pipe of air filter. → Chapter
–  Install engine cover panel. → Chapter
Renew spark plugs: 3.6 l V6 FSI engine
Removing:
Perform the following procedure:
  N28-10091
–  Remove cover strip for HT wiring harness of ignition coils -1-.
  N01-11240
Position assembly tool -T10118- on connector locking mechanism -arrow- and carefully pull upwards until locking mechanism releases.
–  Pull off connectors for ignition coils with output stages upwards.
  Note
Before pulling off, note positions of ignition coils with output stages relative to connectors.
The flat side of the connector must align with the flat side of ignition coil with final output stage.
  N01-11241
–  Slide puller -T10095 A- from flat side of connector in direction of -arrow- and pull out ignition coil with final output stage.
–  Unscrew spark plugs using spark plug socket and extension -3122B-.
Installing:
–  Screw in new spark plugs using spark plug socket and extension -3122B-.
  Note
t  Observe specified torque! Current values → Power unit → Rep. gr.28 → Ignition system, test data
t  Observe disposal regulations!
–  Carefully fit ignition coils with final output stage onto spark plugs by hand so that flat sides of connectors align.
–  Refit connector.
–  Fit cover strip for HT wiring harness of ignition coils.
Renew spark plugs: 4.2 l V8 FSI engine
  Note
The work procedure for the left-hand cylinder bank is shown here as an example.
  N01-11242
Removing:
–  Remove air pipe -A- with air filter upper part by opening hose clamp -1- and releasing retaining clips -2-.
–  Pull off bung from pipe.
  N24-10699
–  Remove bolts -1- and -2-.
–  Pull off connector from valve for camshaft adjustment.
–  Pull out ignition coils using puller -T40039- approx. 10 mm from spark plug hole.
–  Release electrical wiring connectors and, at the same time, pull off connectors from ignition coils.
  N01-11244
–  Pull out ignition coils from spark plug hole.
  Note
t  To pull off ignition coils with output stages, position puller -T40039- on uppermost thick rib of ignition coils.
t  If the lower ribs are used, they could be damaged.
–  Unscrew spark plugs using spark plug socket and extension -3122B-.
Installing:
–  Screw in new spark plugs using spark plug socket and extension -3122B-.
  Note
t  Observe specified torque! Current values → Power unit → Rep. gr.28 → Ignition system, test data
t  Observe disposal regulations!
–  Insert all ignition coils loosely into spark plug hole.
–  Align ignition coils to wiring connectors and push connectors on ignition coils at same time.
–  Press ignition coils equally onto spark plugs by hand (under no circumstances use impact tools).
  N01-11048
–  Screw in bolts -1- and -2- and tighten to 5 Nm.
Fit connector on valve for camshaft adjustment.
  N01-11244
Fit bung on pipe.
–  Install air pipe -A- with air filter upper part and then tighten hose clamp -1- and secure retaining clips -2-.
  N24-10699

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