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Exhaust emissions test for petrol engines
  Note
t  The following description refers to vehicles fitted with “Onboard diagnosis” OBD with regulated catalytic converter.
t  The OBD monitors all components and part systems influencing the exhaust emissions quality.
Special tools and workshop equipment required
    
t  Emissions testing station -VAS 6300-
t  OBD adapter cable -VAS 5052/16-
t  Exhaust gas testing station (interface) XXL -VAS 7300-
   W00-10034
t  Exhaust gas testing station (remote head) XXL -VAS 7300-
t  Adapter cable with pull relief -VAS 5055/2-
t  Remote diagnosis head -VAS 5054 A-
t  Diagnosis interface -VAS 5055-
t  → Data sheets for exhaust emissions test
  Note
t  It is only possible to perform an exhaust emissions test when all units of the Emissions testing station are connected properly and combined with each other according to the instruction manual.
t  All work to be performed is displayed by the emissions testing station.
Test prerequisites:
l  All test conditions and data required for exhaust emissions test are found on EET data sheet for the respective engine.
l  For bar code reading the EET data sheet must be printed out.
l  Automatic gearbox: Selector lever in position “P” or “N”.
l  Manual gearbox: Gear lever in neutral
l  Handbrake pulled on
–  Perform exhaust emissions test according to instructions on display.
   W00-11027
Initial screen:
–  Select button -arrow-“Exhaust emissions test”.
   N01-10145
An overview is displayed to select the respective EET type.
–  Select “EET petrol”-arrow-.
   N01-10146
The display for warm-up phase appears.
   N01-10147
–  Continue exhaust emissions test according to instructions on display.
–  If the EET specification selection is displayed, select respective “EET specification selection”-arrow-.
t  When exhaust emissions test is performed for the first time, either select “Standard values”,
t  Or “Last vehicle” when an exhaust emissions test is to be performed again.
–  Select “Continue” on display, see -item 1-.
Vehicle data input:
The vehicle data input menu is displayed.
   N01-10148
–  Enter vehicle data from vehicle registration document at positions -1...8-.
t  -1- Vehicle manufacturer: “e.g. VOLKSWAGEN - VW”
t  -2- Vehicle type: “e.g. Golf”
t  -3- Key number to 1: “e.g. 11”
t  -4- Key number to 2: “e.g. 0603” (vehicle registration document)
t  -4- Key number to 2.1 (code to 2): “e.g. 0603” (vehicle registration certificate part 1)
t  -5- Key number to 3: “e.g. 358” (vehicle registration document)
t  -5- Key number to 2.2 (code to D2): “e.g. 358” (vehicle registration certificate part 1)
t  -6- Engine code “e.g. AQY”
t  -7- Registration number: “e.g. WOB-HH 1234”
t  -8- Vehicle identification number: “e.g. WVWZZZ1JZYW123456”
–  Enter odometer reading at -item 9-“e.g. 32000”.
  Note
t  Further functions can be called up using 'GoTo' button.
t  The test can be interrupted using 'GoTo' button.
   N01-10149
–  Select “with OBD”, -arrow-.
Specified data input for EET:
  Note
t  If specifications are not available as bar code, they are to be entered manually.
t  All test conditions and data required for exhaust emissions test, see EET data sheet for respective engine.
Manual specified data input for EET:
–  Perform manual data input according to instructions on display.
   N01-10150
–  Enter displayed values on EET data sheet in column “Test values for exhaust emissions test” on display as follows:
1 -  Test speed (idling speed)
2 -  Warm-up phase for catalytic converter
3 -  Engine temperature
4 -  Increased idling speed
5 -  CO content at increased idling speed
6 -  Lambda at increased idling speed
7 -  Idling speed
8 -  Select regulating probe type, either »step-type probe«, or »broad-band probe«-item 1-.
9 -  Lambda probe value
–  When all data have been entered properly, press »Continue« button -arrow-.
   N01-10151
Specified data input for EET as bar code:
–  If specified data for EET are available as bar code, read bar code of EET data sheet with bar code reader.
All data required are shown on display.
–  Press ► button -arrow- to continue the process.
   N01-10151
Visual check:
–  Follow instructions on display.
–  Perform visual check.
–  If visual check is OK press “OK” button. -arrow-
  Note
When "not OK" button is pressed a check will be carried out
  N01-10152
The visual check is displayed with the request to connect the diagnostic connector -arrow A- and to check the MI lamp -arrow B-.
   N01-10153
–  Follow instructions on display.
–  Switch off ignition.
–  Connect diagnosis cable connector to EOBD connection.
   N01-10163
–  Switch on ignition.
–  Perform visual check of “MI lamp”.
–  If lamp lights up, press button “Lamp On”-arrow C-.
   N01-10153
–  Follow instructions on display, see -arrow C- and -arrow A-.
t  Start engine.
t  Perform visual check of MI lamp.
–  Insert emission probe in exhaust tail pipe.
  Note
The exhaust emissions test is only continued when the test probe is in the exhaust tail pipe.
   N01-10154
It is automatically switched to test for readiness of operation.
It is checked here if all tests for readiness of operation supported by the control unit have been performed.
  Note
t  If all display values are set to zero, a regulating probe test is not performed.
t  If not all display values are set to zero, a regulating probe test will be performed later.
–  Confirm condition of “MI lamp”-arrow B-.
Catalytic converter conditioning:
It is automatically switched to warm-up phase of catalytic converter.
   N01-10155
–  Follow instructions on display.
Measurement starts when the engine speed has reached the required level.
–  Maintain engine speed in required engine speed range.
The remaining time to perform the warm-up phase is displayed -arrow A-.
   N01-10156
Warm-up phase:
It is automatically switched to display for measuring engine temperature.
–  Follow instructions on display.
  Note
This is only indicated on display if engine temperature has not reached 80 °C.
–  Bring engine to required temperature.
   N01-10208
Measurement at increased idling speed:
It is automatically switched to display for measuring increased idling speed.
–  Follow instructions on display.
Measurement starts when the engine speed has reached the required level.
  Note
t  Measurement can be skipped using ► button, i.e. the exhaust emissions test has failed.
t  Measured values are reset using the ← button and the test can be repeated.
–  Maintain engine speed in required engine speed range.
The remaining time to perform measurement is displayed -arrow A-.
   N01-10209
Measuring idling speed and CO content:
It is automatically switched to display for measuring the idling speed and CO content.
Measurement starts when the engine speed has reached the required level.
The remaining time to perform measurement is displayed -arrow A-.
Regulating probe test:
  Note
The regulating probe test is only performed, when “NOT” all display values are set to zero at the test for readiness of operation.
It is automatically switched to display for regulating probe test.
  Note
The regulating probe test is performed for every lambda probe individually.
Measurement starts when the engine speed has reached the required level.
–  Maintain engine speed in required engine speed range.
The remaining time to perform measurement is displayed -arrow A-.
   N01-10210
Evaluation:
When the exhaust emissions test is performed, the log is shown on display.
The test result is displayed.
Now remarks concerning the exhaust emissions test can be entered -arrow A-. They will then be included in the test log.
–  When the exhaust emissions test is classed as passed, select -arrow B-“EET sticker issued” in drop-down menu and date.
–  Then confirm with “Yes”, see -arrow C-.
   N01-10161
After confirming, the two “TEST CERTIFICATES” are printed out automatically.
–  If a further test certificate is required, press -arrow A-“Print” button.
–  Follow instructions on display.
–  Take emission probe out of exhaust tail pipe.
–  Then press ► button -arrow B-.
The exhaust emissions test is completed, a new exhaust emissions test can be performed.
   N01-10162

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