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Exhaust emissions test for diesel engines
The test sequence is designed for the test with test unit combination for the emissions test.
Special tools and workshop equipment required
    
t  Diesel tester -V.A.G 1743-
   W00-0440
t  Engine speed adapter -VAS 5087 A-
t  Or
   W00-10203
t  Engine speed adapter -VAS 6296-
t  Data reader -V.A.G 1798-
t  Or
t  Data reader -V.A.G 1799-
t  → Data sheets for exhaust emissions test
  Note
t  All test conditions and data required for exhaust emissions test → Data sheets for exhaust emissions test.
t  If possible, the test should be completed outdoors following a road test. If this is not possible for various reasons (weather, excessive noise in residential areas), then the test can be carried out in a workshop.
t  To reduce noise levels, the bonnet should be closed on first catch during tests.
Performing visual check of components influencing emissions
–  Perform visual check for:
t  Installation
t  Completeness
t  Leakage
t  Damage
  Note
Faults found are to be rectified.
Test conditions
l  Engine temperature at least 80 °C
l  No fault in event memory
Connecting test units
   W00-10336
Connect diesel tester -V.A.G 1743- according to operating instructions.
Description, measuring process, function, setting up and operation see → V.A.G 1743 operating instructions
  Note
t  The engine speed adapter -VAS 5087 A- or the engine speed adapter -VAS 6296- can be used instead of the TDC sender, for engines where the hole of the TDC sender cannot be reached or cannot be reached easily or is large.
t  It is not possible to use the diesel tester pick-up clamp (for cylinder 1).
   N23-0013
–  Connect engine speed adapter -VAS 5087 A- with ignition switched off as follows:
  Note
t  Follow operating instructions for engine speed adapter -VAS 5087 A-.
t  Strictly follow the safety precautions in the operating instructions.
–  Connect adapter cable -VAS 1587/3- from output connector of engine speed adapter -VAS 5087 A- to pick-up clamp input of diesel tester -V.A.G 1743-.
–  Turn switch for number of cylinders to respective number of cylinders.
–  Connect a cable from adapter -VAS 5087/1- to engine speed adapter -VAS 5087 A- (socket VAS 5087/1).
   N02-0601
–  Using the other wires from adapter -VAS 5087/1- make a connection to the vehicle battery, by connecting:
t  Red clamp on positive
t  Black clamp on negative.
  Note
t  When using the engine speed adapter -VAS 5087 A- press button “Start”. The red signal lamp must flash for approx. 10 seconds. Then the green signal lamp must light up.
t  The engine speed must now be displayed on ignition tester -V.A.G 1767-.
t  If the engine speed is displayed incorrectly or not at all → Operating instructions for VAS 5087
Test sequence
–  Start engine and run at idling speed.
–  Press F2 button for “EET diesel” on data reader.
   N02-0601
If the following is indicated on display:
–  Enter vehicle identification data as follows, using data reader keyboard:
t  Registration number
t  Vehicle manufacturer = “NO. 2”
t  Key number = “to NO. 2”
t  Vehicle type = “NO. 3”
t  Key number = “to NO. 3” (the first 3 digits)
t  For vehicle identification number = “NO. 4”
t  Engine code
t  Odometer reading
   
Please insert vehicle identity card!!  
Manual input with   -> button
–  Confirm entry of vehicle identification data by pressing Q button.
–  Confirm entry of vehicle identification data with Q button.
   
Check input with      -> button         
Continue with  Q button
If the following is indicated on display:
–  Enter specifications using bar code reader of data reader, to do this slide bar code reader over respective bar code of data sheet in “Exhaust emissions test” binder.
Or
–  Perform entry by hand following instructions on data reader display by pressing the → button.
   
Read bar code                    
Manual input with the -> button
If the following is indicated on display:
–  Confirm vehicle data entered or read using Q button.
   
Check input with the -> button     
Continue with the Q button
If the following is indicated on display:
–  Enter result of visual check.
   
Visual check OK = y      Not OK = n 












If the following is indicated on display:






–  
Press F1 button for “Temperature measurement with sensor”.






–  
If engine oil temperature has reached 80 °C, pull out measuring sensor and push dipstick in until stop.






–  
Continue test sequence by pressing the Q button.

  







F1 Temperature measurement with sensor     




F2 Enter temp. measurement manually   












If the following is indicated on display:






–  
Press → button.






Idling speed not within specified range:


  Note






The idling speed and maximum speed can be checked but not adjusted.






–  
If the values are not within specified range, a repair must be made.






–  
Continue test sequence by pressing the Q button.

  







Idling speed                          -> 




Speed  ACT. xxxx rpm     SPEC. xxxx rpm 












If the following is indicated on display:






–  
Depress accelerator pedal fully and hold for specified time.








   WARNING






If the rev limit is exceeded, lift off accelerator pedal immediately and perform repair measures.

  







Rev limit                        5 sec. 




Speed ACT. xxxx rpm SPEC. xxxx..xxxx rpm












If the following is indicated on display:






–  
Release accelerator pedal.






–  
Check actual figure, to do this switch further the actual display using → button.






Rev limit not within specified range:






–  
If the values are not within specified range, a repair must be made.






–  
Continue test sequence by pressing the Q button.

  







Rev limit                             ->




Speed ACT. xxxx rpm SPEC. xxxx..xxxx rpm












If the following is indicated on display:






–  
The data reader accepts the actual figures within 15 seconds.

  







Idling speed 1st measurement      15 sec




Speed ACT. xxxx rpm SPEC. xxx...xxxx rpm












If the following is indicated on display:






–  
Depress accelerator pedal fully and hold.

  







Data transfer to diesel tester       




          Depress accelerator quickly 












If the following is indicated on display:






–  
Continue to depress and hold accelerator pedal.

  







Data transfer to diesel tester       




             Neutral accel. running 












If the following is indicated on display:






–  
Release accelerator pedal.






The data reader accepts the actual figures within 15 seconds.

  







Idling speed 2nd measurement      15 sec




Speed ACT. xxxx rpm SPEC. xxx...xxxx rpm












If the following is indicated on display:






–  
Depress accelerator pedal fully and hold.

  







Data transfer to diesel tester       




          Depress accelerator quickly 












If the following is indicated on display:






–  
Continue to depress and hold accelerator pedal.

  







Data transfer to diesel tester       




             Neutral accel. running 












If the following is indicated on display:






–  
Release accelerator pedal.






The data reader accepts the actual figures within 15 seconds.

  







Idling speed 3rd measurement      15 sec




Speed ACT. xxxx rpm SPEC. xxx...xxxx rpm












If the following is indicated on display:






–  
Depress accelerator pedal fully and hold.

  







Data transfer to diesel tester       




          Depress accelerator quickly 












If the following is indicated on display:






–  
Continue to depress and hold accelerator pedal.

  







Data transfer to diesel tester       




             Neutral accel. running 












If the following is indicated on display:






–  
Release accelerator pedal.






The data reader accepts the actual figures within 15 seconds.

  







Idling speed 4th measurement      15 sec




Speed ACT. xxxx rpm SPEC. xxx...xxxx rpm












If the following is indicated on display:






–  
Depress accelerator pedal fully and hold.

  







Data transfer to diesel tester       




          Depress accelerator quickly 












If the following is indicated on display:






–  
Continue to depress and hold accelerator pedal.

  







Data transfer to diesel tester       




             Neutral accel. running 












If the following is indicated on display:






–  
Release accelerator pedal.






–  
Press → button.

  







Highest opacity figure                -> 




ACT. x.xx rpm          SPEC. x  x.xx rpm 












If the following is indicated on display:






–  
Press → button.

  







Average opacity figure                ->




ACT. x.xx rpm          SPEC. x  x.xx rpm 












If the following is indicated on display:






–  
Press → button.

  







Opacity band width                    -> 




ACT. x.xx rpm          SPEC. x  x.xx rpm 












If the following is indicated on display:






–  
Press Q button.


  Note






t  
If the following is indicated on display:

  







Test OK Continue with Q button     




Repeat test with   F1 button    












t  
Press F1 button and repeat test or carry out repair measures.

  







Test n.OK Continue with Q button  




Repeat test with   F1 button  












If the following is indicated on display:






–  
Enter remarks if necessary after pressing the → button.






–  
Press Q button.

  







Enter remarks with  -> button  




Continue with the Q button                












If the following is indicated on display:






–  
Select tester or enter name using F1 to F3 buttons.






–  
Press Q button, wait for log print-out.






–  
Press → button.






–  
End test by pressing the F2 button.

  







Test n.OK Continue with Q button  




Repeat test with   F1 button  







Select tester / manual input F3  




F1 XXXXX                        F2 XXXXX  



    
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