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Air filter: Clean housing and renew filter element
  Note
t  Vehicles with 6-cylinder engines are fitted with one air filter.
t  Vehicles with 8-cylinder engines have two air filters in the engine compartment.
Removing and installing air filter element, 3.0 l V6 TSI / TSI hybrid engine. → Chapter
Removing and installing air filter element, 3.0 l V6 TDI engine. → Chapter
Removing and installing air filter element, 3.6 l V6 FSI engine. → Chapter
Removing and installing air filter element, 4.2 l V8 TDI. → Chapter
Removing and installing air filter element, 4.2 l V8 FSI → Chapter
Removing and installing air filter element, 3.0 l V6 TSI / TSI hybrid engine:
Remove engine cover panel. → Chapter
Removing
   
–  Detach coolant line from air filter housing -2-, unclip from connecting pipe -1- and place to one side.
  N01-11238
–  Release hose clamp -1- and pull off connecting pipe -2- from union.
  N01-11033
–  Compress circlip -1- to loosen secondary air line suction pipe and pull off line -2-.
  N01-11034
–  Open clamps -arrows-.
  N01-11035
–  Press air filter upper part -1- off lower part -2- and pull upwards out of openings for retaining lugs -arrows-.
  Note
Observe installation position of air filter element!
  N01-11036
–  Remove air filter element -arrow-.
–  If necessary, blow out air filter housing with compressed air and install new air filter element.
Installing
Perform the following procedure:
  N01-11037
–  Insert air filter element -arrow-.
  N01-11037
–  Insert air filter upper part into openings for retaining lugs and secure again with spring retainers -arrows-.
  Note
t  Ensure that sealing surfaces of air filter housing are seated properly.
t  Do not pinch cables or lines.
  N01-11035
–  Push secondary air pump suction line -2- onto union until it engages tangibly.
  Note
Pull on suction line lightly to ensure it is securely seated.
  N01-11034
–  Fit connecting pipe -2- on union and tighten hose clamp -1-.
–  Secure coolant line on air filter housing and on connecting pipe.
–  Install engine cover panel. → Chapter
Removing and installing air filter element, 3.0 l V6 TDI engine
Remove engine cover panel. → Chapter
Removing
  N01-11033
–  Detach coolant line from air filter housing -2-, unclip from connecting pipe -1- and place to one side.
  N01-11238
–  Pull off connector -1- of air mass meter.
–  Unscrew bolts of air mass meter -2-.
–  Open clamps -3-.
  N01-11038
–  Press air filter upper part -1- off lower part -2- and pull upwards out of openings for retaining lugs -arrows-.
  Note
Observe installation position of air filter element from air filter!
  N01-11039
–  Remove air filter element -arrow-.
–  If necessary, blow out air filter housing with compressed air and install new air filter element.
Installing
Perform the following procedure:
  N01-11040
–  Insert air filter element -arrow-.
  N01-11040
–  Insert air filter upper part into openings for retaining lugs and secure again with spring retainers -3-.
  Note
t  Ensure that sealing surfaces of air filter housing are seated properly.
t  Do not pinch cables or lines.
–  Insert bolts of air mass meter -2- and tighten to 3 Nm.
–  Fit connector -1- back on air mass meter.
  Note
Ensure wiring connector is securely seated.
–  Secure coolant line on air filter housing and on connecting pipe.
–  Install engine cover panel. → Chapter
Removing and installing air filter element, 3.6 l V6 FSI engine.
Removing
  N01-11038
–  Detach coolant line from air filter housing -2-, unclip from connecting pipe -1- and place to one side.
  N01-11238
–  Pull off connector -1- of air mass meter.
–  Unscrew bolts of air mass meter -2-.
–  Open clamps -3-.
  N01-11038
–  Press air filter upper part -1- off lower part -2- and pull upwards out of openings for retaining lugs -arrows-.
  Note
Observe installation position of air filter element from air filter!
  N01-11039
–  Remove air filter element -arrow-.
–  If necessary, blow out air filter housing with compressed air and install new air filter element.
Installing
Perform the following procedure:
  N01-11040
–  Insert air filter element -arrow-.
  N01-11040
–  Insert air filter upper part into openings for retaining lugs and secure again with spring retainers -3-.
  Note
t  Ensure that sealing surfaces of air filter housing are seated properly.
t  Do not pinch cables or lines.
–  Insert bolts of air mass meter -2- and tighten to 3 Nm.
–  Fit connector -1- back on air mass meter.
  Note
Ensure wiring connector is securely seated.
–  Secure coolant line on air filter housing and on connecting pipe.
Removing and installing air filter element, 4.2 l V8 TDI:
Remove engine cover panel. → Chapter
Removing
  Note
Removing and installing the right air filter element is described below. Left-hand air filter element is removed and installed in the same sequence.
–  Unclip coolant line from air filter upper part and lay aside.
–  Unclip existing electrical cables from rear of air filter upper part and lay aside.
  N01-11038
–  Pull electrical connector from air mass meter -arrow-.
–  Remove securing pins for intake hose.
Remove intake hose securing pins:
  N01-11041
–  Turn pin until marking -1- aligns with marking on air filter housing -3-.
–  Pull out securing pin upwards.
–  Pull off intake hose.
  N01-11042
–  Open spring retainers -1-.
–  Press air filter upper part -2- off lower part -3- and pull upwards out of openings for retaining lugs -arrows-.
  Note
Note installation position of air filter element!
  N01-11043
–  Remove air filter element -arrow-.
–  If necessary, blow out air filter housing with compressed air and install new air filter element.
Installing
Perform the following procedure:
  N01-11044
–  Insert air filter element -arrow-.
  N01-11044
–  Insert air filter upper part into openings for retaining lugs -arrows- and secure again with spring retainers -1-.
  Note
t  Ensure that sealing surfaces of air filter housing are properly seated.
t  Do not pinch cables or lines.
–  Install intake hose.
Install intake hose securing pins as follows:
  N01-11043
–  Insert securing pins so that marking on pin -1- and marking on air filter housing -2- align.
  N01-11042
–  Connect electrical connector to air mass meter -arrow-.
  Note
Ensure that connector is firmly seated.
–  Carry out these steps for left-hand air filter.
–  Install engine cover panel. → Chapter
Removing and installing air filter element, 4.2 l V8 FSI
Removing
  Note
Removing and installing the right air filter element is described below. The left air filter element is removed and installed in the same manner.
  N01-11041
–  Detach coolant line from air filter housing -2-, unclip from connecting pipe -1- and place to one side.
  N01-11238
–  Release hose clamp -1- and pull off connecting pipe -2- from union.
  N01-11033
–  Compress circlip -1- to loosen secondary air line suction pipe and pull off line -2-.
  N01-11034
–  Open clamps -arrows-.
  N01-11035
–  Press air filter upper part -1- off lower part -2- and pull upwards out of openings for retaining lugs -arrows-.
  Note
Observe installation position of air filter element!
  N01-11036
–  Remove air filter element -arrow-.
–  If necessary, blow out air filter housing with compressed air and install new air filter element.
Installing
Perform the following procedure:
  N01-11037
–  Insert air filter element -arrow-.
  N01-11037
–  Insert air filter upper part into openings for retaining lugs and secure again with spring retainers -arrows-.
  Note
t  Ensure that sealing surfaces of air filter housing are seated properly.
t  Do not pinch cables or lines.
  N01-11035
–  Push secondary air pump suction line -2- onto union until it engages tangibly.
  Note
Pull on suction line lightly to ensure it is securely seated.
  N01-11034
–  Fit connecting pipe -2- on union and tighten hose clamp -1-.
–  Secure coolant line on air filter housing and on connecting pipe.
–  Perform these work steps for the left air filter.
  N01-11033

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