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COMMON SPECS & PROCEDURES - B6 PLATFORM

HEADINGS
- SPECIFICATIONS INDEX
  - 1.8L (ENGINE CODE: AMB)
  - 2.0L (ENGINE CODES: BGP, BWT)
  - 2.7L (2002 S4 - ENGINE CODE: APB)
  - 3.0L (ENGINE CODES: AVK, BGN)
  - 3.2L (ENGINE CODE: BKH)
  - 4.2L (ENGINE CODES: BHF, BNS)
FIGURES
TABLES
- SPECIFICATIONS INDEX - B6 PLATFORM - 1.8L (ENGINE CODE: AMB)
- SPECIFICATIONS INDEX - B6 PLATFORM - 2.0L (ENGINE CODES: BGP, BWT)
- SPECIFICATIONS INDEX - B6 PLATFORM - 2.7L (ENGINE CODE: APB)
- SPECIFICATIONS INDEX - B6 PLATFORM - 3.0L (ENGINE CODES: AVK, BGN)
- SPECIFICATIONS INDEX - B6 PLATFORM - 3.2L (ENGINE CODE: BKH)
- SPECIFICATIONS INDEX - B6 PLATFORM - 4.2L (ENGINE CODES: BHF, BNS)

2002-2009 SPECIFICATIONS INDEX

A4, S4 & RS4 (B6 Platform)

SPECIFICATIONS INDEX

1.8L (ENGINE CODE: AMB)

SPECIFICATIONS INDEX - B6 PLATFORM - 1.8L (ENGINE CODE: AMB)

System Specification/Procedure

Air Conditioning

Service A/C REFRIGERANT SYSTEM, SERVICING
A/C REFRIGERANT SYSTEM, CAPACITIES

Torque COMPRESSOR, REMOVING AND INSTALLING FROM BRACKET

Axle Nut/Hub Nut TORQUE SPECIFICATIONS

Battery NO-LOAD VOLTAGE, CHECKING
BATTERY, TESTING

Brakes

Bleeding Sequence BRAKE SYSTEM, BLEEDING

Disc Brakes GENERAL, TECHNICAL DATA

Torque BRAKES - MECHANICAL COMPONENTS
BRAKES - HYDRAULIC COMPONENTS

Charging

Generator NA

Torque TIGHTENING TORQUES

Drive Belts

Adjustment RIBBED BELT, REMOVING AND INSTALLING

Belt Routing INSTALLING

Engine Cooling

General Service Specifications GENERAL, TECHNICAL DATA

Radiator Cap Pressure 1.4-1.6 Bar

Thermostat R & I COOLING SYSTEM COMPONENTS, OVERVIEW (#10 IN ILLUSTRATION)

Water Pump R & I COOLANT PUMP, REMOVING AND INSTALLING

Engine Mechanical

Compression COMPRESSION PRESSURE, CHECKING

Oil Pressure At Idle: 1.0 Bar
At 3000 RPM: 3.5-4.5 Bar

Overhaul ENGINE, DISASSEMBLING AND ASSEMBLING

Torque See Appropriate Procedure

Fluid Specifications See FLUIDS under MAINTENANCE tab.

Flywheel/Flex Plate Torque Duel-Mass Flywheel: 60 Nm + 180°
Drive Plate: 60 Nm + 90°

Fuel Pressure

Pressure Specification 4.0 Bar

Fuel Pressure Test Procedure CHECKING SYSTEM PRESSURE

Ignition

Firing Order FIRING ORDER & CYLINDER INDENTIFICATION

Ignition Wires (Resistance) Coil-On-Plug

Ignition Wires (Routing) Coil-On-Plug

Spark Plug TECHNICAL DATA

Starting

Starter STARTER - 1.8L 4-CYLINDER TURBO ENGINE, REMOVING AND INSTALLING

Torque STARTER - 1.8L 4-CYLINDER TURBO ENGINE, REMOVING AND INSTALLING

Wheel Alignment

Adjustment Specifications SPECIFICATIONS FOR WHEEL ALIGNMENT

Torque FRONT - COMPONENT, ASSEMBLY OVERVIEW
REAR - AXLE COMPONENT ALLOCATION

Wheel & Tire

Wheel Lug Nut Torque 120 Nm

System	Specification/Procedure
Air Conditioning
Service	A/C REFRIGERANT SYSTEM, SERVICING A/C REFRIGERANT SYSTEM, CAPACITIES
Torque	COMPRESSOR, REMOVING AND INSTALLING FROM BRACKET
Axle Nut/Hub Nut	TORQUE SPECIFICATIONS
Battery	NO-LOAD VOLTAGE, CHECKING BATTERY, TESTING
Brakes
Bleeding Sequence	BRAKE SYSTEM, BLEEDING
Disc Brakes	GENERAL, TECHNICAL DATA
Torque	BRAKES - MECHANICAL COMPONENTS BRAKES - HYDRAULIC COMPONENTS
Charging
Generator	NA
Torque	TIGHTENING TORQUES
Drive Belts
Adjustment	RIBBED BELT, REMOVING AND INSTALLING
Belt Routing	INSTALLING
Engine Cooling
General Service Specifications	GENERAL, TECHNICAL DATA
Radiator Cap Pressure	1.4-1.6 Bar
Thermostat R & I	COOLING SYSTEM COMPONENTS, OVERVIEW (#10 IN ILLUSTRATION)
Water Pump R & I	COOLANT PUMP, REMOVING AND INSTALLING
Engine Mechanical
Compression	COMPRESSION PRESSURE, CHECKING
Oil Pressure	At Idle: 1.0 Bar At 3000 RPM: 3.5-4.5 Bar
Overhaul	ENGINE, DISASSEMBLING AND ASSEMBLING
Torque	See Appropriate Procedure
Fluid Specifications	See FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate Torque	Duel-Mass Flywheel: 60 Nm + 180° Drive Plate: 60 Nm + 90°
Fuel Pressure
Pressure Specification	4.0 Bar
Fuel Pressure Test Procedure	CHECKING SYSTEM PRESSURE
Ignition
Firing Order	FIRING ORDER & CYLINDER INDENTIFICATION
Ignition Wires (Resistance)	Coil-On-Plug
Ignition Wires (Routing)	Coil-On-Plug
Spark Plug	TECHNICAL DATA
Starting
Starter	STARTER - 1.8L 4-CYLINDER TURBO ENGINE, REMOVING AND INSTALLING
Torque	STARTER - 1.8L 4-CYLINDER TURBO ENGINE, REMOVING AND INSTALLING
Wheel Alignment
Adjustment Specifications	SPECIFICATIONS FOR WHEEL ALIGNMENT
Torque	FRONT - COMPONENT, ASSEMBLY OVERVIEW REAR - AXLE COMPONENT ALLOCATION
Wheel & Tire
Wheel Lug Nut Torque	120 Nm

2.0L (ENGINE CODES: BGP, BWT)

System	Specification/Procedure
Air Conditioning
Service	A/C REFRIGERANT SYSTEM, SERVICING A/C REFRIGERANT SYSTEM, CAPACITIES
Torque	COMPRESSOR, REMOVING AND INSTALLING FROM BRACKET
Axle Nut/Hub Nut	TORQUE SPECIFICATIONS
Battery	NO-LOAD VOLTAGE, CHECKING BATTERY, TESTING
Brakes
Bleeding Sequence	BRAKE SYSTEM, BLEEDING
Disc Brakes	GENERAL, TECHNICAL DATA
Torque	BRAKES - MECHANICAL COMPONENTS BRAKES - HYDRAULIC COMPONENTS
Charging
Generator	NA
Torque	TIGHTENING TORQUES
Drive Belts
Adjustment	RIBBED BELT, REMOVING AND INSTALLING
Belt Routing	RIBBED BELT, ROUTING
Engine Cooling
General Service Specifications	NA
Radiator Cap Pressure	1.4-1.6 Bar
Thermostat R & I	MAP CONTROLLED ENGINE COOLING THERMOSTAT F265 , REMOVING AND INSTALLING
Water Pump R & I	COOLANT PUMP, REMOVING AND INSTALLING
Engine Mechanical
Compression	COMPRESSION PRESSURES, CHECKING
Oil Pressure	At 2000 RPM and oil temperature of 80°C: at least 2.7-4.5 Bar
Overhaul	ENGINE, DISASSEMBLING AND ASSEMBLING
Torque	See Appropriate Procedure
Fluid Specifications	See FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate Torque	DUAL-MASS FLYWHEEL, REMOVING AND INSTALLING DRIVE PLATE, REMOVING AND INSTALLING
Fuel System
Pressure Specification	6.0 Bar (Before High-Pressure Pump)
Fuel Pressure Test Procedure	FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING
Starting
Starter	STARTER - 2.0L 4-CYL TURBO FSI ENGINE, REMOVING AND INSTALLING
Torque	STARTER - 2.0L 4-CYL TURBO FSI ENGINE, REMOVING AND INSTALLING
Wheel Alignment
Adjustment Specifications	SPECIFICATIONS FOR WHEEL ALIGNMENT
Torque	FRONT - COMPONENT, ASSEMBLY OVERVIEW REAR - AXLE COMPONENT ALLOCATION
Wheel & Tire
Wheel Lug Nut Torque	120 Nm

2.7L (2002 S4 - ENGINE CODE: APB)

SPECIFICATIONS INDEX - B6 PLATFORM - 2.7L (ENGINE CODE: APB)

System Specification/Procedure

Air Conditioning

Service A/C REFRIGERANT SYSTEM, SERVICING
A/C REFRIGERANT SYSTEM, CAPACITIES

Torque COMPRESSOR, REMOVING AND INSTALLING FROM BRACKET

Axle Nut/Hub Nut TORQUE SPECIFICATIONS

Battery NO-LOAD VOLTAGE, CHECKING
BATTERY, TESTING

Brakes

Bleeding Sequence BRAKE SYSTEM, BLEEDING

Disc Brakes GENERAL, TECHNICAL DATA

Torque BRAKES - MECHANICAL COMPONENTS
BRAKES - HYDRAULIC COMPONENTS

Charging

Generator NA

Torque NA

Drive Belts

Adjustment RIBBED BELT, REMOVING AND INSTALLING

Belt Routing INSTALLING

Engine Cooling

General Service Specifications TECHNICAL DATA

Radiator Cap Pressure 1.4-1.6 Bar

Thermostat R & I COOLANT THERMOSTAT, REMOVING AND INSTALLING

Water Pump R & I COOLANT PUMP, REMOVING AND INSTALLING
AUXILIARY WATER PUMP, REMOVING AND INSTALLING

Engine Mechanical

Compression COMPRESSION, CHECKING

Oil Pressure At 2000 RPM and oil temperature of 80°C: at least 2.0 Bar

Overhaul ENGINE CRANKSHAFT/CRANKCASE, DISASSEMBLY AND ASSEMBLY

Torque See Appropriate Procedure

Fluid Specifications See FLUIDS under MAINTENANCE tab.

Flywheel/Flex Plate Torque Flywheel: 60 Nm + 180°
Drive Plate: 60 Nm + 90°

Fuel System

Pressure Specification 3.8-4.2 Bar

Fuel Pressure Test Procedure FUEL PRESSURE REGULATOR AND RESIDUAL FUEL PRESSURE, CHECKING

Starting

Starter VEHICLES WITH 6-CYLINDER ENGINE

Torque VEHICLES WITH 6-CYLINDER ENGINE

Wheel Alignment

Adjustment Specifications SPECIFICATIONS FOR WHEEL ALIGNMENT

Torque FRONT - COMPONENT, ASSEMBLY OVERVIEW
REAR - AXLE COMPONENT ALLOCATION

Wheel & Tire

Wheel Lug Nut Torque 120 Nm

System	Specification/Procedure
Air Conditioning
Service	A/C REFRIGERANT SYSTEM, SERVICING A/C REFRIGERANT SYSTEM, CAPACITIES
Torque	COMPRESSOR, REMOVING AND INSTALLING FROM BRACKET
Axle Nut/Hub Nut	TORQUE SPECIFICATIONS
Battery	NO-LOAD VOLTAGE, CHECKING BATTERY, TESTING
Brakes
Bleeding Sequence	BRAKE SYSTEM, BLEEDING
Disc Brakes	GENERAL, TECHNICAL DATA
Torque	BRAKES - MECHANICAL COMPONENTS BRAKES - HYDRAULIC COMPONENTS
Charging
Generator	NA
Torque	NA
Drive Belts
Adjustment	RIBBED BELT, REMOVING AND INSTALLING
Belt Routing	INSTALLING
Engine Cooling
General Service Specifications	TECHNICAL DATA
Radiator Cap Pressure	1.4-1.6 Bar
Thermostat R & I	COOLANT THERMOSTAT, REMOVING AND INSTALLING
Water Pump R & I	COOLANT PUMP, REMOVING AND INSTALLING AUXILIARY WATER PUMP, REMOVING AND INSTALLING
Engine Mechanical
Compression	COMPRESSION, CHECKING
Oil Pressure	At 2000 RPM and oil temperature of 80°C: at least 2.0 Bar
Overhaul	ENGINE CRANKSHAFT/CRANKCASE, DISASSEMBLY AND ASSEMBLY
Torque	See Appropriate Procedure
Fluid Specifications	See FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate Torque	Flywheel: 60 Nm + 180° Drive Plate: 60 Nm + 90°
Fuel System
Pressure Specification	3.8-4.2 Bar
Fuel Pressure Test Procedure	FUEL PRESSURE REGULATOR AND RESIDUAL FUEL PRESSURE, CHECKING
Starting
Starter	VEHICLES WITH 6-CYLINDER ENGINE
Torque	VEHICLES WITH 6-CYLINDER ENGINE
Wheel Alignment
Adjustment Specifications	SPECIFICATIONS FOR WHEEL ALIGNMENT
Torque	FRONT - COMPONENT, ASSEMBLY OVERVIEW REAR - AXLE COMPONENT ALLOCATION
Wheel & Tire
Wheel Lug Nut Torque	120 Nm

3.0L (ENGINE CODES: AVK, BGN)

SPECIFICATIONS INDEX - B6 PLATFORM - 3.0L (ENGINE CODES: AVK, BGN)

System Specification/Procedure

Air Conditioning

Service A/C REFRIGERANT SYSTEM, SERVICING
A/C REFRIGERANT SYSTEM, CAPACITIES

Torque COMPRESSOR, REMOVING AND INSTALLING FROM BRACKET

Axle Nut/Hub Nut TORQUE SPECIFICATIONS

Battery NO-LOAD VOLTAGE, CHECKING
BATTERY, TESTING

Brakes

Bleeding Sequence BRAKE SYSTEM, BLEEDING

Disc Brakes GENERAL, TECHNICAL DATA

Torque BRAKES - MECHANICAL COMPONENTS
BRAKES - HYDRAULIC COMPONENTS

Charging

Generator NA

Torque INSTALLING

Drive Belts

Adjustment RIBBED BELT, REMOVING AND INSTALLING

Belt Routing BELT PATH

Engine Cooling

General Service Specifications NA

Radiator Cap Pressure 1.4-1.6 Bar

Thermostat R & I COOLANT THERMOSTAT, REMOVING, INSTALLING AND CHECKING

Water Pump R & I COOLANT PUMP, REMOVING AND INSTALLING

Engine Mechanical

Compression COMPRESSION PRESSURE, CHECKING

Oil Pressure At Idle: 1.5 Bar
At 2000 RPM: At Least 3.0 Bar

Overhaul ENGINE, DISASSEMBLING AND ASSEMBLING

Torque See Appropriate Procedure

Fluid Specifications See FLUIDS under MAINTENANCE tab.

Flywheel/Flex Plate Torque Duel-Mass Flywheel: TIGHTENING TORQUES
Drive Plate: TIGHTENING TORQUES

Fuel System

Pressure Specification 3.8-4.2 Bar

Fuel Pressure Test Procedure FUEL PRESSURE TESTING (VEHICLES UP TO JUNE 2003)
FUEL PRESSURE TESTING (VEHICLES AS OF JULY 2003)

Ignition

Firing Order FIRING ORDER & CYLINDER INDENTIFICATION

Ignition Wires (Resistance) Coil-On-Plug

Ignition Wires (Routing) Coil-On-Plug

Spark Plug TECHNICAL DATA FOR IGNITION SYSTEM

Starting

Starter STARTER - 3.0L 6-CYLINDER ENGINE, REMOVING AND INSTALLING

Torque STARTER - 3.0L 6-CYLINDER ENGINE, REMOVING AND INSTALLING

Wheel Alignment

Adjustment Specifications SPECIFICATIONS FOR WHEEL ALIGNMENT

Torque FRONT - COMPONENT, ASSEMBLY OVERVIEW
REAR - AXLE COMPONENT ALLOCATION

Wheel & Tire

Wheel Lug Nut Torque 120 Nm

System	Specification/Procedure
Air Conditioning
Service	A/C REFRIGERANT SYSTEM, SERVICING A/C REFRIGERANT SYSTEM, CAPACITIES
Torque	COMPRESSOR, REMOVING AND INSTALLING FROM BRACKET
Axle Nut/Hub Nut	TORQUE SPECIFICATIONS
Battery	NO-LOAD VOLTAGE, CHECKING BATTERY, TESTING
Brakes
Bleeding Sequence	BRAKE SYSTEM, BLEEDING
Disc Brakes	GENERAL, TECHNICAL DATA
Torque	BRAKES - MECHANICAL COMPONENTS BRAKES - HYDRAULIC COMPONENTS
Charging
Generator	NA
Torque	INSTALLING
Drive Belts
Adjustment	RIBBED BELT, REMOVING AND INSTALLING
Belt Routing	BELT PATH
Engine Cooling
General Service Specifications	NA
Radiator Cap Pressure	1.4-1.6 Bar
Thermostat R & I	COOLANT THERMOSTAT, REMOVING, INSTALLING AND CHECKING
Water Pump R & I	COOLANT PUMP, REMOVING AND INSTALLING
Engine Mechanical
Compression	COMPRESSION PRESSURE, CHECKING
Oil Pressure	At Idle: 1.5 Bar At 2000 RPM: At Least 3.0 Bar
Overhaul	ENGINE, DISASSEMBLING AND ASSEMBLING
Torque	See Appropriate Procedure
Fluid Specifications	See FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate Torque	Duel-Mass Flywheel: TIGHTENING TORQUES Drive Plate: TIGHTENING TORQUES
Fuel System
Pressure Specification	3.8-4.2 Bar
Fuel Pressure Test Procedure	FUEL PRESSURE TESTING (VEHICLES UP TO JUNE 2003) FUEL PRESSURE TESTING (VEHICLES AS OF JULY 2003)
Ignition
Firing Order	FIRING ORDER & CYLINDER INDENTIFICATION
Ignition Wires (Resistance)	Coil-On-Plug
Ignition Wires (Routing)	Coil-On-Plug
Spark Plug	TECHNICAL DATA FOR IGNITION SYSTEM
Starting
Starter	STARTER - 3.0L 6-CYLINDER ENGINE, REMOVING AND INSTALLING
Torque	STARTER - 3.0L 6-CYLINDER ENGINE, REMOVING AND INSTALLING
Wheel Alignment
Adjustment Specifications	SPECIFICATIONS FOR WHEEL ALIGNMENT
Torque	FRONT - COMPONENT, ASSEMBLY OVERVIEW REAR - AXLE COMPONENT ALLOCATION
Wheel & Tire
Wheel Lug Nut Torque	120 Nm

3.2L (ENGINE CODE: BKH)

SPECIFICATIONS INDEX - B6 PLATFORM - 3.2L (ENGINE CODE: BKH)

System Specification/Procedure

Air Conditioning

Service A/C REFRIGERANT SYSTEM, SERVICING
A/C REFRIGERANT SYSTEM, CAPACITIES

Torque COMPRESSOR, REMOVING AND INSTALLING FROM BRACKET

Axle Nut/Hub Nut TORQUE SPECIFICATIONS

Battery NO-LOAD VOLTAGE, CHECKING
BATTERY, TESTING

Brakes

Bleeding Sequence BRAKE SYSTEM, BLEEDING

Disc Brakes GENERAL, TECHNICAL DATA

Torque BRAKES - MECHANICAL COMPONENTS
BRAKES - HYDRAULIC COMPONENTS

Charging

Generator NA

Torque GENERATOR (GEN) - 3.2L 6-CYLINDER FSI ENGINE, REMOVING AND INSTALLING

Drive Belts

Adjustment RIBBED BELT DRIVE, COMPONENT OVERVIEW

Belt Routing INSTALLING

Engine Cooling

General Service Specifications NA

Radiator Cap Pressure 1.4-1.6 Bar

Thermostat R & I COOLANT THERMOSTAT, REMOVING AND INSTALLING

Water Pump R & I COOLANT PUMP, REMOVING AND INSTALLING

Engine Mechanical

Compression COMPRESSION PRESSURES, CHECKING

Oil Pressure At Idle: 1.2 Bar
At 2000 RPM: at least 3.4 Bar

Overhaul ENGINE - CRANKSHAFT, CYLINDER BLOCK

Torque See Appropriate Procedure

Fluid Specifications See FLUIDS under MAINTENANCE tab.

Flywheel/Flex Plate Torque Bolt length 22.5 mm: 60 Nm + 90°
Bolt length 35.0 mm: 60 + 180 °
Bolt length 43.0 mm: 60 + 180 °

Fuel System

Pressure Specification Approx. 6.0 Bar

Fuel Pressure Test Procedure FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING

Ignition

Firing Order FIRING ORDER & CYLINDER INDENTIFICATION

Ignition Wires (Resistance) Coil-On-Plug

Ignition Wires (Routing) Coil-On-Plug

Spark Plug TEST DATA, SPARK PLUGS

Starting

Starter STARTER - 3.2L 6-CYLINDER FSI ENGINE, REMOVING AND INSTALLING

Torque STARTER - 3.2L 6-CYLINDER FSI ENGINE, REMOVING AND INSTALLING

Wheel Alignment

Adjustment Specifications SPECIFICATIONS FOR WHEEL ALIGNMENT

Torque FRONT - COMPONENT, ASSEMBLY OVERVIEW
REAR - AXLE COMPONENT ALLOCATION

Wheel & Tire

Wheel Lug Nut Torque 120 Nm

System	Specification/Procedure
Air Conditioning
Service	A/C REFRIGERANT SYSTEM, SERVICING A/C REFRIGERANT SYSTEM, CAPACITIES
Torque	COMPRESSOR, REMOVING AND INSTALLING FROM BRACKET
Axle Nut/Hub Nut	TORQUE SPECIFICATIONS
Battery	NO-LOAD VOLTAGE, CHECKING BATTERY, TESTING
Brakes
Bleeding Sequence	BRAKE SYSTEM, BLEEDING
Disc Brakes	GENERAL, TECHNICAL DATA
Torque	BRAKES - MECHANICAL COMPONENTS BRAKES - HYDRAULIC COMPONENTS
Charging
Generator	NA
Torque	GENERATOR (GEN) - 3.2L 6-CYLINDER FSI ENGINE, REMOVING AND INSTALLING
Drive Belts
Adjustment	RIBBED BELT DRIVE, COMPONENT OVERVIEW
Belt Routing	INSTALLING
Engine Cooling
General Service Specifications	NA
Radiator Cap Pressure	1.4-1.6 Bar
Thermostat R & I	COOLANT THERMOSTAT, REMOVING AND INSTALLING
Water Pump R & I	COOLANT PUMP, REMOVING AND INSTALLING
Engine Mechanical
Compression	COMPRESSION PRESSURES, CHECKING
Oil Pressure	At Idle: 1.2 Bar At 2000 RPM: at least 3.4 Bar
Overhaul	ENGINE - CRANKSHAFT, CYLINDER BLOCK
Torque	See Appropriate Procedure
Fluid Specifications	See FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate Torque	Bolt length 22.5 mm: 60 Nm + 90° Bolt length 35.0 mm: 60 + 180 ° Bolt length 43.0 mm: 60 + 180 °
Fuel System
Pressure Specification	Approx. 6.0 Bar
Fuel Pressure Test Procedure	FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING
Ignition
Firing Order	FIRING ORDER & CYLINDER INDENTIFICATION
Ignition Wires (Resistance)	Coil-On-Plug
Ignition Wires (Routing)	Coil-On-Plug
Spark Plug	TEST DATA, SPARK PLUGS
Starting
Starter	STARTER - 3.2L 6-CYLINDER FSI ENGINE, REMOVING AND INSTALLING
Torque	STARTER - 3.2L 6-CYLINDER FSI ENGINE, REMOVING AND INSTALLING
Wheel Alignment
Adjustment Specifications	SPECIFICATIONS FOR WHEEL ALIGNMENT
Torque	FRONT - COMPONENT, ASSEMBLY OVERVIEW REAR - AXLE COMPONENT ALLOCATION
Wheel & Tire
Wheel Lug Nut Torque	120 Nm

4.2L (ENGINE CODES: BHF, BNS)

System	Specification/Procedure
Air Conditioning
Service	A/C REFRIGERANT SYSTEM, SERVICING A/C REFRIGERANT SYSTEM, CAPACITIES
Torque	COMPRESSOR, REMOVING AND INSTALLING FROM BRACKET
Axle Nut/Hub Nut	TORQUE SPECIFICATIONS
Battery	NO-LOAD VOLTAGE, CHECKING BATTERY, TESTING
Brakes
Bleeding Sequence	BRAKE SYSTEM, BLEEDING
Disc Brakes	GENERAL, TECHNICAL DATA
Torque	BRAKES - MECHANICAL COMPONENTS BRAKES - HYDRAULIC COMPONENTS
Charging
Generator	NA
Torque	TIGHTENING TORQUES (4.2L - S4) TIGHTENING TORQUES (4.2L - RS4)
Drive Belts
Adjustment	RIBBED BELT, REMOVING AND INSTALLING
Belt Routing	INSTALLING
Engine Cooling
General Service Specifications	NA
Radiator Cap Pressure	1.4-1.6 Bar
Thermostat R & I	COOLANT THERMOSTAT, REMOVING AND INSTALLING (S4 - BHF) COOLANT THERMOSTAT, REMOVING AND INSTALLING (RS4 - BNS)
Water Pump R & I	COOLANT PUMP, REMOVING AND INSTALLING (S4 - BHF) COOLANT PUMP, REMOVING AND INSTALLING (RS4 - BNS)
Engine Mechanical
Compression	COMPRESSION PRESSURES, CHECKING (S4 - BHF) COMPRESSION PRESSURES, CHECKING (RS4 - BNS)
Oil Pressure	S4 (BHF) At 2000 RPM: Min. 2.0 Bar At 3500 RPM: Min. 3.5 Bar
RS4 (BNS) At Idle: Min. 1.5 Bar At 2000 RPM: Min. 3.5 Bar
Overhaul	ENGINE, DISASSEMBLING AND ASSEMBLING (S4 - BHF) ENGINE - CRANKSHAFT, CYLINDER BLOCK (RS4 - BNS)
Torque	See Appropriate Procedure
Fluid Specifications	See FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate Torque	60 Nm + 90°
Fuel System
Pressure Specification	S4: 3.5 Bar RS4: Approx. 6.0 Bar (Before high-pressure pump)
Fuel Pressure Test Procedure	FUEL PRESSURE REGULATOR AND HOLDING PRESSURE, CHECKING (S4 - BHF) FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING (RS4 - BNS)
Ignition
Firing Order	FIRING ORDER & CYLINDER INDENTIFICATION
Ignition Wires (Resistance)	Coil-On-Plug
Ignition Wires (Routing)	Coil-On-Plug
Spark Plug	TECHNICAL DATA FOR IGNITION SYSTEM (S4 - BHF) TECHNICAL DATA (RS4 - BNS)
Starting
Starter	STARTER - 4.2L 8-CYLINDER ENGINE, REMOVING AND INSTALLING (S4 - BHF) STARTER - 4.2L 8-CYLINDER FSI ENGINE, REMOVING AND INSTALLING (RS4 - BNS)
Torque	STARTER - 4.2L 8-CYLINDER ENGINE, REMOVING AND INSTALLING (S4 - BHF) STARTER - 4.2L 8-CYLINDER FSI ENGINE, REMOVING AND INSTALLING (RS4 - BNS)
Wheel Alignment
Adjustment Specifications	SPECIFICATIONS FOR WHEEL ALIGNMENT
Torque	FRONT - COMPONENT, ASSEMBLY OVERVIEW REAR - AXLE COMPONENT ALLOCATION
Wheel & Tire
Wheel Lug Nut Torque	120 Nm

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