Yandex MC
ACCESSORIES & EQUIPMENT Body Interior - Cabriolet <meta name="InColGX" content=""> </head> <body bgcolor="white" text="black"> <h1>ACCESSORIES & EQUIPMENT</h1> <h1>Body Interior - Cabriolet</h1><a name="S31130730172008020700000"></a><h2 class="clsHeadOne">68 - Interior equipment</h2><a name="S17714557652008020700000"></a><h2 class="clsHeadTwo">Storage compartments/trim panels and covers</h2><a name="S42226185272008020700000"></a><h2 class="clsHeadThree">Glove compartment, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021094" name="S15699772732008020700000">Fig. 1: Glove Compartment, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Instrument panel</p> <p>2 - Instrument panel cover, right</p> <ul class="clsBULLET"> <li>Removing <a class="clsHyperlink" href="#S14647845592008040900000">Removing right instrument panel cover</a></li> </ul> <p>3 - Glove compartment</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove instrument panel cover - <span class="clsEmphBOLD">2</span> -.</li> <li>Open glove compartment lid.</li> <li>Remove three bolts - <span class="clsEmphBOLD">4</span> - in recesses at top of glove compartment - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove bolts - <span class="clsEmphBOLD">5</span> - (2x) from underneath (footwell).</li> </ul> <ul class="clsDASH"> <li>For vehicles with CD changer - <span class="clsEmphBOLD">8</span> - : Remove bolt - <span class="clsEmphBOLD">6</span> -.</li> <li>Vehicles with insulation box: Remove vent.</li> <li>Pull out glove compartment downward.</li> <li>Disconnect connector - <span class="clsEmphBOLD">7</span> - from glove compartment light.</li> </ul> <ul class="clsDASH"> <li>Disconnect connectors to electrical components in glove compartment (if applicable).</li> </ul> <p>4 - Bolts (3x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul> <p>5 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul> <p>6 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> <li>Vehicles with CD changer only</li> </ul> <p>7 - Connector</p> <p>8 - CD changer</p><a name="S14647845592008040900000"></a><h2 class="clsHeadFour">Removing right instrument panel cover</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021095" name="S35311303082008020700000">Fig. 2: Removing Right Instrument Panel Cover Using Front End Hook 3370</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p><span class="clsEmphBOLD">Special tools and workshop equipment required</span> </p> <ul class="clsBULLET"> <li>Front end hook 3370</li> </ul> <p><span class="clsEmphBOLD">Removing:</span> </p> <ul class="clsDASH"> <li>Remove right instrument panel cover - <span class="clsEmphBOLD">arrow</span> - using front end hook 3370.</li> </ul><a name="S13831641052008020700000"></a><h2 class="clsHeadThree">Glove compartment lock handle, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Open glove compartment lid - <span class="clsEmphBOLD">2</span> -.</li> <li>Use a screwdriver to carefully pry cover - <span class="clsEmphBOLD">1</span> - from glove compartment lid.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021096" name="S01826610382008020700000">Fig. 3: Glove Compartment Lock Handle, Removing/Installing</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">4</span> - from handle - <span class="clsEmphBOLD">3</span> - on left side of glove compartment.</li> <li>Use a screwdriver to carefully press central locking lever - <span class="clsEmphBOLD">5</span> - out of glove compartment lock.</li> <li>Remove handle - <span class="clsEmphBOLD">3</span> - from glove compartment lid.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S13090139662008020700000"></a><h2 class="clsHeadThree">Damping mechanism for glove compartment lid, removing and installing</h2> <p><span class="clsEmphBOLD">Special tools and workshop equipment required</span> </p> <ul class="clsBULLET"> <li>Front end hook 3370</li> </ul> <p><span class="clsEmphBOLD">Removing</span> </p> <ul class="clsDASH"> <li>Open glove compartment.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021095" name="S00912581572008020700000">Fig. 4: Removing Right Instrument Panel Cover Using Front End Hook 3370</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove right instrument panel cover - <span class="clsEmphBOLD">arrow</span> - using front end hook 3370.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020711" name="S17416903862008020700000">Fig. 5: Disconnecting Electrical Connector, Removing Joint Pin 1 & Disengaging Brake For Glove Compartment Cover In A Clockwise</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Disconnect connector - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove joint pin - <span class="clsEmphBOLD">1</span> -.</li> <li>Unlock glove compartment lid damping mechanism - <span class="clsEmphBOLD">3</span> - in clockwise direction and remove.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Shown in illustration with glove box removed.</li> <li><span class="clsEmphBOLD">Installing</span> </li> <li>Installation is in reverse order of removal.</li> </ul> </td> </tr> </table></span></p><a name="S33711620892008020700000"></a><h2 class="clsHeadThree">Glove compartment (vehicles with knee bolster), assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021097" name="S12770225832008020700000">Fig. 6: Glove Compartment (Vehicles With Knee Bolster), Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Instrument panel</p> <p>2 - Instrument panel cover, right</p> <ul class="clsBULLET"> <li>Removing <a class="clsHyperlink" href="#S14647845592008040900000">Removing right instrument panel cover</a></li> </ul> <p>3 - Glove compartment</p> <p><span class="clsEmphBOLD">Removing</span> </p> <ul class="clsDASH"> <li>Remove instrument panel cover - <span class="clsEmphBOLD">2</span> - <a class="clsHyperlink" href="#S14647845592008040900000">Removing right instrument panel cover</a>.</li> <li>Open glove compartment lid.</li> <li>Remove three bolts - <span class="clsEmphBOLD">4</span> - in recesses at top of glove compartment - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove bolts - <span class="clsEmphBOLD">5</span> - (2x) from underneath (footwell).</li> </ul> <ul class="clsDASH"> <li>For vehicles with CD changer - <span class="clsEmphBOLD">8</span> - : Remove bolt - <span class="clsEmphBOLD">6</span> -.</li> <li>Remove bolts - <span class="clsEmphBOLD">9</span> -.</li> <li>Vehicles with insulation box: Screw out vent :</li> <li>Pull out glove compartment downward.</li> </ul> <ul class="clsDASH"> <li>Disconnect connector - <span class="clsEmphBOLD">7</span> - of glove compartment light.</li> <li>Disconnect connectors to electrical components in glove compartment (if applicable).</li> </ul> <p>4 - Bolts (3x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul> <p>5 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul> <p>6 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 5 Nm</li> <li>Only for vehicles with CD changer</li> </ul> <p>7 - Connector</p> <p>8 - CD changer</p> <p>9 - Bolts (2x)</p><a name="S24385735712008040900000"></a><h2 class="clsHeadFour">Removing instrument panel cover, right</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021095" name="S17714976882008020700000">Fig. 7: Removing Right Instrument Panel Cover Using Front End Hook 3370</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p><span class="clsEmphBOLD">Special tools and workshop equipment required</span> </p> <ul class="clsBULLET"> <li>Front end hook 3370</li> </ul> <p><span class="clsEmphBOLD">Removing</span> </p> <ul class="clsDASH"> <li>Remove right instrument panel cover - <span class="clsEmphBOLD">arrow</span> - using front end hook 3370.</li> </ul><a name="S08712941552008020700000"></a><h2 class="clsHeadThree">Glove compartment lock handle (vehicles with knee bolster), removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Open glove compartment lid - <span class="clsEmphBOLD">2</span> -.</li> <li>Use a screwdriver to carefully pry cover - <span class="clsEmphBOLD">1</span> - from glove compartment lid.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021096" name="S31316465822008020700000">Fig. 8: Glove Compartment Lock Handle, Removing/Installing</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">4</span> - from handle - <span class="clsEmphBOLD">3</span> - on left side of glove compartment.</li> <li>Use a screwdriver to carefully press central locking lever - <span class="clsEmphBOLD">5</span> - out of glove compartment lock.</li> <li>Remove handle - <span class="clsEmphBOLD">3</span> - from glove compartment lid.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S07686780172008020700000"></a><h2 class="clsHeadThree">Glove compartment lid damping mechanism (vehicles with knee bolster), removing and installing</h2> <p><span class="clsEmphBOLD">Special tools and workshop equipment required</span> </p> <ul class="clsBULLET"> <li>Front end hook 3370</li> </ul> <p><span class="clsEmphBOLD">Removing:</span> </p> <ul class="clsDASH"> <li>Open glove compartment.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021095" name="S18553954282008020700000">Fig. 9: Removing Right Instrument Panel Cover Using Front End Hook 3370</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove right instrument panel cover - <span class="clsEmphBOLD">arrow</span> - using front end hook 3370.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020711" name="S32480477122008020700000">Fig. 10: Disconnecting Electrical Connector, Removing Joint Pin 1 & Disengaging Brake For Glove Compartment Cover In A Clockwise</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Disconnect connector - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove joint pin - <span class="clsEmphBOLD">1</span> -.</li> <li>Unlock glove compartment lid damping mechanism - <span class="clsEmphBOLD">3</span> - in clockwise direction and remove.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Shown in illustration with glove compartment removed.</li> </ul> </td> </tr> </table></span></p><a name="S33858097672008020700000"></a><h2 class="clsHeadThree">Insulation compartment, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021098" name="S30663138212008020700000">Fig. 11: Insulation Compartment Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cold air hose</p> <p>2 - Glove compartment</p> <p>3 - Bolts (3x)</p> <ul class="clsBULLET"> <li>Tightening torque 0.6 Nm</li> </ul> <p>4 - Insulation box</p> <p><span class="clsEmphBOLD">Removing</span> </p> <ul class="clsDASH"> <li>Remove vent - <span class="clsEmphBOLD">5</span> -.</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (3x) and carefully pull insulation box out off glove compartment - <span class="clsEmphBOLD">2</span> -.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Install cold air hose - <span class="clsEmphBOLD">1</span> - and screw to vent - <span class="clsEmphBOLD">5</span> -.</li> </ul> </td> </tr> </table></span></p> <p>5 - Vent</p> <ul class="clsBULLET"> <li>Tighten as far as possible</li> </ul><a name="S25023221752008020700000"></a><h2 class="clsHeadThree">Drivers storage compartment (without knee protection), removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021099" name="S39049759542008020700000">Fig. 12: Drivers Storage Compartment (Without Knee Protection) Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Drivers storage compartment</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove instrument panel cover - <span class="clsEmphBOLD">6</span> - <a class="clsHyperlink" href="#S04180457852008040900000">Removing left instrument panel cover</a>.</li> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (3x).</li> <li>Pull storage compartment at top of instrument panel to back and remove.</li> <li>Unclip diagnostic connector.</li> </ul> <ul class="clsDASH"> <li>Disconnect connector on footwell light and on additional speaker - <span class="clsEmphBOLD">5</span> - if required.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>First engage drivers storage compartment in guides on bottom edge, then clip onto instrument panel at top.</li> </ul> <p>2 - Bolts (3x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul> <p>3 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 1.5 Nm</li> </ul> <p>4 - Angle bracket</p> <p>5 - Additional speaker</p> <ul class="clsBULLET"> <li>Removing <a class="clsHyperlink" href="#S21426699732008040900000">Removing additional speaker</a></li> </ul> <p>6 - Instrument panel cover, left</p> <ul class="clsBULLET"> <li>Removing <a class="clsHyperlink" href="#S04180457852008040900000">Removing left instrument panel cover</a></li> </ul><a name="S04180457852008040900000"></a><h2 class="clsHeadFour">Removing left instrument panel cover</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021100" name="S00229008172008020700000">Fig. 13: Removing Left Instrument Panel Cover</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p><span class="clsEmphBOLD">Special tools and workshop equipment required</span> </p> <ul class="clsBULLET"> <li>Front end hook 3370</li> </ul> <p><span class="clsEmphBOLD">Removing</span> </p> <ul class="clsDASH"> <li>Remove left instrument panel cover - <span class="clsEmphBOLD">arrow</span> - using front end hook 3370.</li> </ul><a name="S21426699732008040900000"></a><h2 class="clsHeadFour">Removing additional speaker</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020715" name="S26600610152008020700000">Fig. 14: Disconnecting Connector, Removing Bolt, Retaining Bracket And Additional Speaker</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Disconnect connector - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove bolt - <span class="clsEmphBOLD">1</span> - and remove retaining bracket - <span class="clsEmphBOLD">3</span> - and additional speaker - <span class="clsEmphBOLD">4</span> -.</li> </ul><a name="S26793098802008020700000"></a><h2 class="clsHeadThree">Drivers storage compartment (vehicles with knee bolster), assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021101" name="S37009532132008020700000">Fig. 15: Drivers Storage Compartment (Vehicles With Knee Bolster), Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Drivers storage compartment</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove instrument panel cover - <span class="clsEmphBOLD">6</span> - <a class="clsHyperlink" href="#S04180457852008040900000">Removing left instrument panel cover</a>.</li> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (3x).</li> <li>Pull storage compartment at top of instrument panel to back and remove.</li> <li>Unclip diagnostic connector.</li> </ul> <ul class="clsDASH"> <li>Disconnect connector on footwell light and on additional speaker - <span class="clsEmphBOLD">5</span> - if required.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>First engage drivers storage compartment in guides on bottom edge, then clip onto instrument panel at top.</li> </ul> <p>2 - Bolts (3x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul> <p>3 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 1.5 Nm</li> </ul> <p>4 - Angle bracket</p> <p>5 - Additional speaker</p> <ul class="clsBULLET"> <li>Removing <a class="clsHyperlink" href="#S21426699732008040900000">Removing additional speaker</a></li> </ul> <p>6 - Instrument panel cover, left</p> <ul class="clsBULLET"> <li>Removing <a class="clsHyperlink" href="#S04180457852008040900000">Removing left instrument panel cover</a></li> </ul> <p>7 - Support, left</p> <ul class="clsBULLET"> <li>Only for vehicles with knee bolster</li> </ul> <p>8 - Bolts (4x)</p> <ul class="clsBULLET"> <li>Tightening torque 9 Nm</li> </ul> <p>9 - Support, right</p> <ul class="clsBULLET"> <li>Only for vehicles with knee bolster</li> </ul><a name="S15220553512008040900000"></a><h2 class="clsHeadFour">Removing left instrument panel cover</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021100" name="S21619743022008020700000">Fig. 16: Removing Left Instrument Panel Cover</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p><span class="clsEmphBOLD">Special tools and workshop equipment required</span> </p> <ul class="clsBULLET"> <li>Front end hook 3370</li> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove left instrument panel cover - <span class="clsEmphBOLD">arrow</span> - using front end hook 3370.</li> </ul><a name="S36088572702008040900000"></a><h2 class="clsHeadFour">Removing additional speaker</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020715" name="S39861146932008020700000">Fig. 17: Disconnecting Connector, Removing Bolt, Retaining Bracket And Additional Speaker</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Disconnect connector - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove bolt - <span class="clsEmphBOLD">1</span> - and remove retaining bracket - <span class="clsEmphBOLD">3</span> - and additional speaker - <span class="clsEmphBOLD">4</span> -.</li> </ul><a name="S23012831132008020700000"></a><h2 class="clsHeadThree">Instrument cluster trim, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021102" name="S04480160302008020700000">Fig. 18: Removing Instrument Cluster Trim</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pull instrument cluster trim - <span class="clsEmphBOLD">1</span> - in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> </ul><a name="S04211766192008020700000"></a><h2 class="clsHeadThree">Rear center armrest and ashtray, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021103" name="S38408019112008020700000">Fig. 19: Rear Center Armrest And Ashtray, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Center armrest</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove rear ashtray - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove nut - <span class="clsEmphBOLD">2</span> - in ashtray well.</li> <li>On center armrest with telephone, disconnect telephone connector.</li> <li>Remove center armrest - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p>2 - Nut</p> <ul class="clsBULLET"> <li>Tightening torque 26 Nm</li> </ul> <p>3 - Rear ashtray</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Unclip lid - <span class="clsEmphBOLD">4</span> -.</li> <li>Detach ashtray at rear - <span class="clsEmphBOLD">3</span> -.</li> <li>If installed, unclip mount for seat heating switch - <span class="clsEmphBOLD">5</span> -.</li> </ul> <p>4 - Cover</p> <p>5 - Mount for switch</p> <ul class="clsBULLET"> <li>Removing and installing <a class="clsHyperlink" href="#S39989988762008040900000">Removing and installing mount for switch</a></li> </ul><a name="S39989988762008040900000"></a><h2 class="clsHeadFour">Removing and installing mount for switch</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020737" name="S02993946472008020700000">Fig. 20: Switch Mount Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove rear ashtray.</li> <li>Press left and right engaging hooks - <span class="clsEmphBOLD">arrow A</span> - outward and fold back switch mount - <span class="clsEmphBOLD">arrow B</span> -.</li> <li>Disengage lower switch mount on rear of center console.</li> <li>Disconnect connectors.</li> </ul> <ul class="clsDASH"> <li>Unclip switches - <span class="clsEmphBOLD">1</span> - and - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S30156761272008020700000"></a><h2 class="clsHeadThree">Support bracket for center armrest, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove center armrest --> <a class="clsHyperlink" href="#S04211766192008020700000">Rear center armrest and ashtray, assembly overview</a>.</li> <li>Remove center console --> <a class="clsHyperlink" href="#S14882181772008020700000">Center console, assembly overview</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021104" name="S01942978732008020700000">Fig. 21: Removing Nuts & Detaching Support Bracket</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove nuts - <span class="clsEmphBOLD">2</span> - (2x).</li> <li>Tightening torque 10 Nm</li> <li>Detach support bracket - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S14882181772008020700000"></a><h2 class="clsHeadThree">Center console, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021105" name="S00960648562008020700000">Fig. 22: Center Console, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Center console</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Refer to coding on vehicles with encoded radio/radio navigation system (RNS); if necessary, interrogate.</li> <li>Disconnect ground (GND) strap at battery with ignition switched off.</li> <li>Vehicles with radio: Remove radio. --> <ul class="clsBULLET"> <li><a class="clsExtHyperlink" id="A00278928_S09336703492008020700000">91 - COMMUNICATION</a> </li> <li><a class="clsExtHyperlink" id="A00278930_S01280624752008020700000">91 RADIO, TELEPHONE, NAVIGATION, TRIP COMPUTER</a> for COMMUNICATION, CABRIOLET</li> </ul> </li> <li>For vehicles with on-screen navigation system: Remove Control module for operating electronics, navigation J401. --> <ul class="clsBULLET"> <li><a class="clsExtHyperlink" id="A00278928_S09336703492008020700000">91 - COMMUNICATION</a> </li> <li><a class="clsExtHyperlink" id="A00278930_S01280624752008020700000">91 RADIO, TELEPHONE, NAVIGATION, TRIP COMPUTER</a> for COMMUNICATION, CABRIOLET</li> </ul> </li> </ul> <ul class="clsDASH"> <li>Remove radio trim and storage compartment trim in front center section --> <a class="clsHyperlink" href="#S27509996982008020700000">Radio cover and trim, assembly overview</a>.</li> <li>Remove center armrest --> <a class="clsHyperlink" href="#S04211766192008020700000">Rear center armrest and ashtray, assembly overview</a>.</li> <li>Remove A/C Control Head E87. --> <a class="clsExtHyperlink" id="A00278926_S29600620052008020700000">87 AIR CONDITIONING</a> </li> <li>Apply parking brake firmly.</li> </ul> <ul class="clsDASH"> <li>In the case of an automatic transmission push selector lever fully back.</li> <li>Remove caps - <span class="clsEmphBOLD">4</span> - from bolts - <span class="clsEmphBOLD">3</span> - on right and left of front footwell at side of center console.</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - on right and left of front footwell at side of center console.</li> <li>Remove parking brake lever handle --> <a class="clsHyperlink" href="#S32697263342008020700000">Parking brake handle, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove parking brake trim --> <a class="clsHyperlink" href="#S13618169222008020700000">Parking brake lever trim, assembly overview</a>.</li> <li>Pry out cover - <span class="clsEmphBOLD">7</span> - from front.</li> <li>Remove the two Phillips head screws - <span class="clsEmphBOLD">9</span> - on connecting piece - <span class="clsEmphBOLD">8</span> - and remove connecting piece. Otherwise the center console cannot be pulled over the parking brake lever.</li> <li>Manual transmission: Remove cover and boot --> <a class="clsHyperlink" href="#S37702135862008020700000">Gear cover and boot, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Automatic gearbox: Pry gear cover off upward --> <a class="clsHyperlink" href="#S37702135862008020700000">Gear cover and boot, assembly overview</a>.</li> <li>Remove front ashtray --> <a class="clsHyperlink" href="#S15955561612008020700000">Front ashtray, assembly overview</a>.</li> <li>Remove two bolts - <span class="clsEmphBOLD">5</span> - in ashtray opening.</li> <li>Remove four bolts - <span class="clsEmphBOLD">10</span> - around the gear lever, which secure the center console.</li> </ul> <ul class="clsDASH"> <li>Disconnect connector for convertible-top actuation, cigarette lighter and/or navigation module --> <a class="clsHyperlink" href="#S34095608762008020700000">Navigation system operating unit in center console, assembly overview</a>.</li> <li>Remove two bolts - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove hex combi nut - <span class="clsEmphBOLD">6</span> -.</li> <li>Push center console carefully backward and remove from vehicle. .</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Before installing center console, make sure all insulating elements have been installed correctly --> <a class="clsHyperlink" href="#S40579752742008020700000">Insulation, center console</a>.</li> </ul> </td> </tr> </table></span></p> <p>2 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul> <p>3 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul> <p>4 - Covers (2x)</p> <p>5 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul> <p>6 - Hex combi nut</p> <ul class="clsBULLET"> <li>Vehicles with center armrest: Tightening torque 10 Nm</li> <li>Vehicles without center armrest: Tightening torque 5 Nm</li> </ul> <p>7 - Parking brake cover</p> <p>8 - Connecting piece</p> <p>9 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 2 Nm</li> </ul> <p>10 - Bolts (4x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul><a name="S40579752742008020700000"></a><h2 class="clsHeadThree">Insulation, center console</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021106" name="S31430581822008020700000">Fig. 23: Center Console Insulation</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Insulation, center console mount</p> <p>2 - Glove compartment</p> <p>3 - Bolts (3x)</p> <ul class="clsBULLET"> <li>Only for 5-speed manual transmissions</li> </ul> <p>4 - Insulation, gearshift</p> <ul class="clsBULLET"> <li>For manual transmission</li> </ul> <p>5 - Interior monitor control module</p> <p>6 - Insulation, tunnel</p> <p>7 - Parking brake lever filler piece</p> <ul class="clsBULLET"> <li>Only with interior monitor</li> </ul> <p>8 - Filler piece</p> <ul class="clsBULLET"> <li>Only with interior monitor</li> </ul> <p>9 - Insulation, gearshift</p> <ul class="clsBULLET"> <li>For automatic transmission</li> </ul><a name="S35678488192008020700000"></a><h2 class="clsHeadThree">Cassette tray, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020722" name="S40042761782008020700000">Fig. 24: Cassette Tray, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cassette tray</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove center console --> <a class="clsHyperlink" href="#S14882181772008020700000">Center console, assembly overview</a>.</li> <li>Turn center console over.</li> <li>Pry off catch - <span class="clsEmphBOLD">3</span> -.</li> <li>Press two spring clips - <span class="clsEmphBOLD">4</span> - on cassette tray (danger of injury from sharp-edged spring clips. Proceed carefully).</li> </ul> <ul class="clsDASH"> <li>Remove cassette tray - <span class="clsEmphBOLD">1</span> - from recess - <span class="clsEmphBOLD">2</span> -.</li> </ul> <p>2 - Recess for cassette tray in center console</p> <p>3 - Cassette tray catch</p> <p>4 - Spring clips</p><a name="S29072245472008020700000"></a><h2 class="clsHeadThree">Connector mount, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021107" name="S19731792942008020700000">Fig. 25: Connector Mount, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Connector mount</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove center console --> <a class="clsHyperlink" href="#S14882181772008020700000">Center console, assembly overview</a>.</li> <li>Turn center console over.</li> <li>Pry off catch - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove connector mount - <span class="clsEmphBOLD">1</span> - from recess - <span class="clsEmphBOLD">2</span> -.</li> </ul> <p>2 - Recess for connector mount in center console</p> <p>3 - Connector mount catch</p><a name="S37702135862008020700000"></a><h2 class="clsHeadThree">Gear cover and boot, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021108" name="S34682332292008020700000">Fig. 26: Gear Cover And Boot, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Automatic transmission cover</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Pry off gear cover - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p>2 - Manual transmission cover</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Pry off gear cover - <span class="clsEmphBOLD">2</span> -.</li> </ul> <p>3 - Boot</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Unclip mounting frame - <span class="clsEmphBOLD">6</span> -.</li> <li>Turn connecting piece - <span class="clsEmphBOLD">5</span> - to right in direction of - <span class="clsEmphBOLD">arrow A</span> - until it unlocks.</li> <li>Remove selector lever knob - <span class="clsEmphBOLD">4</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install selector lever knob - <span class="clsEmphBOLD">4</span> -.</li> <li>Turn connecting piece - <span class="clsEmphBOLD">5</span> - to left in direction of - <span class="clsEmphBOLD">arrow B</span> - until it locks.</li> <li>Clip in mounting frame - <span class="clsEmphBOLD">6</span> - in direction of - <span class="clsEmphBOLD">arrow C</span> - arrow C.</li> </ul> <p>4 - Selector lever knob</p> <p>5 - Connecting piece</p> <p>6 - Mounting frame</p><a name="S34095608762008020700000"></a><h2 class="clsHeadThree">Navigation system operating unit in center console, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021109" name="S07668908152008020700000">Fig. 27: Navigation System Operating Unit In Center Console, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Recess</p> <p>2 - Clamp</p> <ul class="clsBULLET"> <li>Only for vehicles with center armrest.</li> </ul> <p>3 - Mounting frame</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove navigation system operating unit with cigarette lighter - <span class="clsEmphBOLD">5</span> - or tray with cigarette lighter - <span class="clsEmphBOLD">6</span> -.</li> <li>Remove center console - <span class="clsEmphBOLD">7</span> - --> <a class="clsHyperlink" href="#S14882181772008020700000">Center console, assembly overview</a>.</li> <li>Turn center console over.</li> <li>Remove two bolts - <span class="clsEmphBOLD">4</span> - on mounting frame - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove mounting frame - <span class="clsEmphBOLD">3</span> - from recess - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p>4 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 2 Nm</li> </ul> <p>5 - Navigation system operating unit with cigarette lighter</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Apply parking brake firmly.</li> <li>Pry out cover underneath parking brake lever :</li> <li>Reach into opening below the parking brake lever and press navigation system operating unit with cigarette lighter out of center console - <span class="clsEmphBOLD">7</span> - from below.</li> </ul> <p>6 - Tray with cigarette lighter</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Apply parking brake firmly.</li> <li>Pry out cover underneath parking brake lever :</li> <li>Reach into opening below parking brake lever and press tray with cigarette lighter out of center console - <span class="clsEmphBOLD">7</span> - from below.</li> </ul> <p>7 - Center console</p><a name="S40307061962008020700000"></a><h2 class="clsHeadThree">Footwell trim, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing:</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021110" name="S00156247072008020700000">Fig. 28: Removing Bolt, Footwell Trim From Its Mount</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">1</span> -.</li> <li>Remove footwell trim - <span class="clsEmphBOLD">2</span> - from its mount - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S13618169222008020700000"></a><h2 class="clsHeadThree">Parking brake lever trim, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021111" name="S27978004152008020700000">Fig. 29: Parking Brake Lever Trim, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Parking brake lever trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Apply parking brake firmly.</li> <li>Remove parking brake handle --> <a class="clsHyperlink" href="#S32697263342008020700000">Parking brake handle, removing and installing</a>.</li> <li>Using a small screwdriver, press fastener - <span class="clsEmphBOLD">2</span> - outward at left and right and pull parking brake lever trim out of its retainer tabs - <span class="clsEmphBOLD">6</span> - and its mounts - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Engage parking brake lever trim - <span class="clsEmphBOLD">1</span> - in its rear mounts - <span class="clsEmphBOLD">3</span> -.</li> <li>Press parking brake lever trim - <span class="clsEmphBOLD">1</span> - firmly, until fastener - <span class="clsEmphBOLD">2</span> - engages in retainer tabs - <span class="clsEmphBOLD">6</span> -.</li> <li>Install handle on parking brake lever.</li> </ul> <p>2 - Fastener</p> <p>3 - Mounts for trim</p> <p>4 - Support bracket</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove parking brake lever trim - <span class="clsEmphBOLD">1</span> -.</li> <li>Apply parking brake firmly.</li> <li>Remove two bolts - <span class="clsEmphBOLD">5</span> - at support bracket - <span class="clsEmphBOLD">4</span> - and remove support bracket.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Apply parking brake firmly.</li> <li>Place support bracket to parking brake lever.</li> <li>Tighten bolts - <span class="clsEmphBOLD">5</span> - by hand.</li> <li>Release parking brake.</li> </ul> <ul class="clsDASH"> <li>Tighten two bolts - <span class="clsEmphBOLD">5</span> -.</li> <li>Install parking brake lever trim - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p>5 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 4 Nm</li> </ul> <p>6 - Retainer tabs</p><a name="S32697263342008020700000"></a><h2 class="clsHeadThree">Parking brake handle, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021112" name="S15701400432008020700000">Fig. 30: Using Screwdriver To Pry Out Locking Pin & Detaching Parking Brake Lever Handle</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Use a screwdriver to pry out locking pin - <span class="clsEmphBOLD">2</span> - in direction of arrow - <span class="clsEmphBOLD">A</span> -.</li> <li>Detach parking brake lever handle - <span class="clsEmphBOLD">1</span> - in direction of arrow - <span class="clsEmphBOLD">B</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S09840838732008020700000"></a><h2 class="clsHeadThree">Mobile phone holder in center console, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021113" name="S16885287622008020700000">Fig. 31: Mobile Phone Holder In Center Console, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Threaded moulding</p> <ul class="clsBULLET"> <li>Engaged in center console from rear</li> </ul> <p>2 - Center console</p> <ul class="clsBULLET"> <li>With mounting holes for base plate</li> <li>Retrofitting mounting holes --> <a class="clsHyperlink" href="#S08808230872008020700000">Making mounting holes for mobile phone holder on center console</a></li> </ul> <p>3 - Mounting plate</p> <p>4 - Base plate</p> <ul class="clsBULLET"> <li>For mobile phone handset holder</li> </ul> <p>5 - Bolts (6x)</p> <ul class="clsBULLET"> <li>Tightening torque 0.5 Nm</li> </ul> <p>6 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 1.5 Nm</li> </ul> <p>7 - Connector</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Ensure correct seating of connector.</li> </ul> </td> </tr> </table></span></p><a name="S08808230872008020700000"></a><h2 class="clsHeadThree">Making mounting holes for mobile phone holder on center console</h2> <p>When supplied as a spare part, center console has no openings or mounting holes for mobile phone holder. Openings must be created.</p> <ul class="clsDASH"> <li>Remove center console --> <a class="clsHyperlink" href="#S14882181772008020700000">Center console, assembly overview</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021114" name="S39744075382008020700000">Fig. 32: Center Console Mounting Hole Dimensions</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Produce mounting holes of the following dimensions:</li> </ul> <p>a - 10 mm</p> <p>b - 6 mm</p> <p>c - 20 mm</p> <p>d - 100 mm</p> <p>e - 31 mm</p> <p>f - 8 mm</p> <p>g - 5 mm</p> <p>h - 9 mm</p> <ul class="clsDASH"> <li>Engage threaded molding in center console from rear and fasten the mobile phone holder with a torque of 1.5 Nm</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After installation check that glove compartment lid will open.</li> </ul> </td> </tr> </table></span></p><a name="S04474069572008020700000"></a><h2 class="clsHeadThree">Bracket for telephone handset in center console, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021115" name="S20190561302008020700000">Fig. 33: Bracket For Telephone Handset In Center Console, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Threaded molding</p> <ul class="clsBULLET"> <li>Engaged in center console from rear</li> </ul> <p>2 - Center console</p> <ul class="clsBULLET"> <li>With mounting holes for base plate</li> <li>Retrofitting mounting holes --> <a class="clsHyperlink" href="#S37116477382008020700000">Mounting holes for telephone handset bracket in center console, fabricating</a></li> </ul> <p>3 - Mounting plate</p> <ul class="clsBULLET"> <li>For handset holder</li> </ul> <p>4 - Bolts (4x)</p> <ul class="clsBULLET"> <li>Tightening torque 0.5 Nm</li> </ul> <p>5 - Receiver holder</p> <p>6 - Telephone handset R37</p> <p>7 - Base plate</p> <p>8 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 1.5 Nm</li> </ul> <p>9 - Connector</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Ensure correct seating of connector.</li> </ul> </td> </tr> </table></span></p> <p>10 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 1.5 Nm</li> </ul><a name="S37116477382008020700000"></a><h2 class="clsHeadThree">Mounting holes for telephone handset bracket in center console, fabricating</h2> <p>When supplied as a spare part, center console has no mounting holes for telephone handset bracket. Mounting holes must be created.</p> <ul class="clsDASH"> <li>Remove center console --> <a class="clsHyperlink" href="#S14882181772008020700000">Center console, assembly overview</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021114" name="S40476617282008020700000">Fig. 34: Center Console Mounting Hole Dimensions</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Fabricate mounting holes of the following dimensions:</li> </ul> <p>a - 10 mm</p> <p>b - 6 mm</p> <p>c - 22 mm</p> <p>d - 101 mm</p> <p>e - 25 mm</p> <p>f - 16 mm</p> <p>g - 5 mm</p> <p>h - 8 mm</p> <ul class="clsDASH"> <li>Engage threaded molding in center console from rear and fasten bracket with a torque of 1.5 Nm.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After installation check that glove compartment lid will open.</li> </ul> </td> </tr> </table></span></p><a name="S30589212862008020700000"></a><h2 class="clsHeadThree">Center section of instrument panel, assembly overview</h2><a name="S13434225702008020700000"></a><h2 class="clsHeadFour">Version for "Chorus" or "Concert" radio</h2> <p>Version of instrument panel center section for "symphony" radio/on-screen navigation system</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021116" name="S01039617122008020700000">Fig. 35: Center Section Of Instrument Panel, Assembly Overview (Version For "Chorus" Or "Concert" Radio)</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Center section of instrument panel</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove center console --> <a class="clsHyperlink" href="#S14882181772008020700000">Center console, assembly overview</a>.</li> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - on instrument panel center section.</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - on instrument panel center section.</li> <li>Remove center section of the instrument panel.</li> </ul> <p>2 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 5 Nm</li> </ul> <p>3 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul> <p>4 - Center section securing bracket</p> <p>5 - Light strip</p><a name="S02752908722008020700000"></a><h2 class="clsHeadFour">Version for "symphony" radio/on-screen navigation system</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021117" name="S15773652902008020700000">Fig. 36: Center Section Of Instrument Panel, Assembly Overview (Version For "Symphony" Radio/On-Screen Navigation System)</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Center section of instrument panel</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove center console --> <a class="clsHyperlink" href="#S14882181772008020700000">Center console, assembly overview</a>.</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - on instrument panel center section.</li> <li>Remove bolts - <span class="clsEmphBOLD">4</span> - on instrument panel center section.</li> <li>Detach center section from instrument panel.</li> </ul> <p>2 - Bolts (4x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul> <p>3 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 5 Nm</li> </ul> <p>4 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul> <p>5 - Center section securing bracket</p> <p>6 - Bracket</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove center console --> <a class="clsHyperlink" href="#S14882181772008020700000">Center console, assembly overview</a>.</li> <li>Remove instrument panel center section - <span class="clsEmphBOLD">1</span> -.</li> <li>Remove bolts on instrument panel center section - <span class="clsEmphBOLD">2</span> - (4x) and remove console.</li> </ul><a name="S00709134962008020700000"></a><h2 class="clsHeadThree">Removing and installing storage compartment, cup holder and switch mount</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021118" name="S40326612022008020700000">Fig. 37: Storage Compartment, Cup Holder And Switch Mount Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Storage compartment</p> <ul class="clsBULLET"> <li>Removing and installing <a class="clsHyperlink" href="#S34428115912008040900000">Removing and installing storage tray</a></li> </ul> <p>2 - Cup holder</p> <ul class="clsBULLET"> <li>Removing and installing <a class="clsHyperlink" href="#S00166767452008040900000">Removing and installing cup holder</a></li> </ul> <p>3 - Switch mounting</p> <ul class="clsBULLET"> <li>Removing and installing <a class="clsHyperlink" href="#S34213753062008040900000">Removing and installing switch mount</a></li> </ul> <p>4 - Hazard warning switch mounting</p> <ul class="clsBULLET"> <li>Removing and installing hazard warning switch: --> <ul class="clsBULLET"> <li><a class="clsExtHyperlink" id="A00278929_S13016769502008020700000">96 LIGHTS, SWITCHES - INTERIOR, ANTI-THEFT</a> </li> <li>96 LIGHTS, SWITCHES - INTERIOR, ANTI-THEFT for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> </ul><a name="S34428115912008040900000"></a><h2 class="clsHeadFour">Removing and installing storage tray</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021119" name="S19168615782008020700000">Fig. 38: Removing/Installing Storage Tray</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p><span class="clsEmphBOLD">Removing:</span> </p> <ul class="clsDASH"> <li>Insert two thing wedge like tools - <span class="clsEmphBOLD">1</span> - or scrapers between the instrument panel and storage tray - <span class="clsEmphBOLD">2</span> - in the position of the retaining tabs. See - <span class="clsEmphBOLD">arrows</span> - in <a class="clsGraphicLink" onclick="return ajaxHrefModalImg(event,$(this))" href="#S19958207372008020700000">Fig. 39</a> .</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021120" name="S19958207372008020700000">Fig. 39: Identifying Retaining Tabs</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Depress retaining tabs with thin wedge type tool and remove storage tray - <span class="clsEmphBOLD">2</span> -</li> </ul> <p><span class="clsEmphBOLD">Installing</span> </p> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S00166767452008040900000"></a><h2 class="clsHeadFour">Removing and installing cup holder</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021121" name="S30392206112008020700000">Fig. 40: Removing/Installing Cup Holder</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove tray <a class="clsHyperlink" href="#S34428115912008040900000">Removing and installing storage tray</a>.</li> <li>Using a screwdriver, push the retainer tabs - <span class="clsEmphBOLD">arrows</span> - down while pulling the cup holder out.</li> </ul> <p><span class="clsEmphBOLD">Installing</span> </p> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S34213753062008040900000"></a><h2 class="clsHeadFour">Removing and installing switch mount</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021122" name="S15994579392008020700000">Fig. 41: Removing/Installing Switch Mount</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove tray <a class="clsHyperlink" href="#S34428115912008040900000">Removing and installing storage tray</a>.</li> <li>Remove switch in switch panel.</li> <li>Using a screwdriver, push the retainer tabs - <span class="clsEmphBOLD">arrows</span> - down while pulling the switch mount out.</li> </ul> <p><span class="clsEmphBOLD">Installing</span> </p> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S27509996982008020700000"></a><h2 class="clsHeadThree">Radio cover and trim, assembly overview</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Radio cover and trim are only installed in instrument panel center section for "Chorus" and "Concert" radios.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021123" name="S11298613142008020700000">Fig. 42: Radio Cover And Trim, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Radio trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Carefully unclip radio cover - <span class="clsEmphBOLD">3</span> - or</li> <li>Remove radio. --> <ul class="clsBULLET"> <li><a class="clsExtHyperlink" id="A00278928_S09336703492008020700000">91 - COMMUNICATION</a> </li> <li><a class="clsExtHyperlink" id="A00278930_S01280624752008020700000">91 RADIO, TELEPHONE, NAVIGATION, TRIP COMPUTER</a> for COMMUNICATION, CABRIOLET</li> </ul> </li> <li>Remove bolts - <span class="clsEmphBOLD">2</span> -.</li> <li>Pull radio trim - <span class="clsEmphBOLD">1</span> - out of instrument panel center section.</li> </ul> <p>2 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 1.7 Nm</li> </ul> <p>3 - Radio/radio cover</p> <p>4 - Tray trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Carefully unclip tray trim.</li> </ul><a name="S15955561612008020700000"></a><h2 class="clsHeadThree">Front ashtray, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021124" name="S17987291002008020700000">Fig. 43: Front Ashtray, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Tray trim</p> <ul class="clsBULLET"> <li>Only on instrument panel center section for "Chorus" and "Concert" radios</li> </ul> <p>2 - Ashtray trim</p> <p>3 - Front ashtray</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Manual transmission: Pry gear cover upward and remove --> <a class="clsHyperlink" href="#S37702135862008020700000">Gear cover and boot, assembly overview</a>.</li> <li>Automatic transmission: Pry gear cover off upward --> <a class="clsHyperlink" href="#S37702135862008020700000">Gear cover and boot, assembly overview</a>.</li> <li>For vehicles with air conditioner and "Symphony" radio/on-screen navigation system: Remove A/C Control Head E87 for air conditioner. --> <a class="clsExtHyperlink" id="A00278926_S29600620052008020700000">87 AIR CONDITIONING</a> </li> <li>Remove two bolts - <span class="clsEmphBOLD">4</span> - from ashtray.</li> </ul> <ul class="clsDASH"> <li>Unclip tray trim - <span class="clsEmphBOLD">1</span> -.</li> <li>Remove ashtray - <span class="clsEmphBOLD">3</span> -.</li> <li>Disengage trim - <span class="clsEmphBOLD">2</span> - from ashtray - <span class="clsEmphBOLD">3</span> -.</li> </ul> <p>4 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 3.5 Nm</li> </ul><a name="S22581216832008020700000"></a><h2 class="clsHeadTwo">Interior rear-view mirror</h2><a name="S12293459732008020700000"></a><h2 class="clsHeadThree">Interior mirror with fixed base, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00016648" name="S09196437402008020700000">Fig. 44: Rotating Mirror Until Retaining Spring Releases And Removing Mirror</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>When removing, turn mirror - <span class="clsEmphBOLD">1</span> - at an angle 60... 90° - <span class="clsEmphBOLD">arrows B</span> - until locking spring disengages and detach mirror - <span class="clsEmphBOLD">arrow A</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00016649" name="S13413927652008020700000">Fig. 45: Fitting Mirror To Final Position And Then Turning Mirror Until Locking Spring Clicks Into Place</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>When installing, install mirror - <span class="clsEmphBOLD">1</span> - at an angle of 60... 90° at angle to attachment position - <span class="clsEmphBOLD">arrow A</span> - and twist - <span class="clsEmphBOLD">arrows B</span> - until locking spring engages.</li> </ul><a name="S41673107062008020700000"></a><h2 class="clsHeadThree">Interior mirror (automatic anti-glare mirror, interior mirror with compass), removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00016650" name="S05770589662008020700000">Fig. 46: Removing Rearview Mirror (Automatic Day/Night Mirror, Rearview Mirror With Compass)</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Unclip cable duct cover - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove connector from fastener and disconnect.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Never grasp hold of cable duct - <span class="clsEmphBOLD">2</span> - for twisting mirror.</li> <li>When removing, turn mirror - <span class="clsEmphBOLD">1</span> - at an angle of 60... 90° - <span class="clsEmphBOLD">arrows B</span> - until locking spring disengages and detach mirror - <span class="clsEmphBOLD">arrow A</span> -.</li> </ul> </td> </tr> </table></span></p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Never grasp hold of cable duct - <span class="clsEmphBOLD">2</span> - for twisting mirror.</li> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00016651" name="S37147374972008020700000">Fig. 47: Installing Rearview Mirror (Automatic Day/Night Mirror, Rearview Mirror With Compass)</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <li>When installing, install mirror - <span class="clsEmphBOLD">1</span> - at an angle of 60... 90° at angle to attachment position - <span class="clsEmphBOLD">arrow A</span> - and twist - <span class="clsEmphBOLD">arrows B</span> - until locking spring engages.</li> </ul> </td> </tr> </table></span></p><a name="S09804443822008020700000"></a><h2 class="clsHeadThree">Function of automatic anti-glare interior rear-view mirror, testing</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Interior mirror installed</li> <li>Ignition on</li> <li>Reverse gear not engaged</li> </ul> </td> </tr> </table></span></p><a name="S01977473112008020700000"></a><h2 class="clsHeadFour">Test sequence</h2> <ul class="clsDASH"> <li>Cover (or mask) front of photosensor.</li> <li>Shine a light onto back of photo sensor.</li> </ul> <ul class="clsBULLET"> <li>The interior mirror should darken quickly.</li> </ul><a name="S06339001922008020700000"></a><h2 class="clsHeadThree">Interior mirror with compass (USA only), calibrating</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00016652" name="S35559053722008020700000">Fig. 48: North American Magnetic Field Graph</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>The interior mirror is permanently adjusted to world-zone-dependent North via an integrated magnetic field.</p> <p>The digital display indicates the cardinal points N, NE, E, SE, S, SW, W and NW.</p> <p>Calibration is required for new interior mirrors or for mirrors which have been disconnected from the power supply for some time (no display or display indicates "C").</p><a name="S42531327512008020700000"></a><h2 class="clsHeadFour">Calibrating new compass</h2> <ul class="clsDASH"> <li>Switch ignition on.</li> <li>"C" must be display.</li> <li>If no "C" is displayed, then press adjustment switch on underside of mirror using a thin object (e.g. ballpoint pen) until "C" is displayed.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00016652" name="S03625333892008020700000">Fig. 49: North American Magnetic Field Graph</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Drive slowly 2 or 3 times in circles at approx. 10 km/h, until a cardinal point is displayed.</li> <li>Keep pressing adjustment switch on underside of mirror using a thin object (e.g. ballpoint pen) until the number of your zone is displayed.</li> <li>Refer to adjacent map for relevant zone.</li> <li>After a few seconds a cardinal point is displayed.</li> </ul><a name="S09460874712008020700000"></a><h2 class="clsHeadFour">Calibrating existing compass</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00016652" name="S38334589692008020700000">Fig. 50: North American Magnetic Field Graph</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Switch on ignition.</li> <li>"C" must appear on display.</li> <li>If "C" does not appear, press a thin object (e.g. ballpoint pen) against the adjuster switch on the underside of the mirror until "C" is displayed.</li> <li>Drive slowly 2 or 3 times in circles at approx. 10 km/h, until a cardinal point is displayed.</li> </ul><a name="S22401582442008020700000"></a><h2 class="clsHeadFour">Zone adjustment</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00016652" name="S05459609952008020700000">Fig. 51: North American Magnetic Field Graph</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Switch ignition on.</li> <li>Keep pressing adjustment switch on underside of mirror using a thin object (e.g. ballpoint pen) until the number of your zone is displayed.</li> <li>Refer to adjacent map for relevant zone.</li> <li>After a few seconds a cardinal point is displayed.</li> </ul><a name="S17810534822008020700000"></a><h2 class="clsHeadThree">Retainer plate for interior mirror, cementing</h2><a name="S15405196882008020700000"></a><h2 class="clsHeadFour">Repair method using glass-metal-adhesive</h2> <p><span class="clsEmphBOLD">Special tools and workshop equipment required</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00003695" name="S06716166522008020700000">Fig. 52: Identifying Glass Scraper & Razor Blade</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li>Glass-Metal-Adhesive-Set D 000 703 A1</li> </ul> <p>1 - Glass scraper (commercially available)</p> <p>2 - Razor blade (commercially available)</p> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Use adhesive at room temperature and observe manufacturers safety instructions and directions for use.<p>The material will harden fully after several hours.</p> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00016653" name="S07793513082008020700000">Fig. 53: Rearview Mirror Dimension</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Dimension for interior rear-view mirror a = 153 mm (top edge of trim strip to center of bonding surface of mirror base).</li> </ul><a name="S14471402072008020700000"></a><h2 class="clsHeadFour">Procedure</h2> <ul class="clsDASH"> <li>Take mirror plate out of mirror base.</li> <li>Use wire brush to remove PUR adhesive from mirror plate.</li> <li>Grind off three spacers on bonding surface. Use sandpaper (360/400 grain) on flat surface.</li> <li>Keep sanded surface clean and free from dirt and grease.</li> </ul> <ul class="clsDASH"> <li>Use glass scraper to remove PUR adhesive and primer from windscreen down to ceramic layer.</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Do not damage ceramic coating. Scratches will remain permanently visible.</td> </tr> </table></span></p> <ul class="clsDASH"> <li>Clean bonding area with adhesive remover D 002 000 10 or cleaning solution D 009 401 04.</li> <li>Cut nylon mesh fabric exactly to the size of the mirror base.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Wear hand protection (rubber glove).</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Apply adhesive evenly and smoothly to base of mirror.</li> <li>Install nylon mesh fabric onto base of mirror.</li> <li>Apply further adhesive to nylon mesh fabric by dabbing with the tube.</li> </ul> <p>30 seconds are available for applying the adhesive to the nylon mesh fabric before pressing it onto the windshield.</p> <ul class="clsDASH"> <li>Press base of mirror firmly (do not use force) against windshield for 15 seconds.</li> <li>Remove excess adhesive with a cloth.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Interior rear view mirror can be reinstalled after 15 minutes.</li> </ul> </td> </tr> </table></span></p><a name="S09284958162008020700000"></a><h2 class="clsHeadOne">69 - Passenger protection - Airbags, Seat belts</h2><a name="S32349362442008020700000"></a><h2 class="clsHeadTwo">Seat belts</h2><a name="S29998618952008020700000"></a><h2 class="clsHeadThree">Seat belts</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Before beginning repairs on the electrical system:<ul class="clsBULLET"> <li>Obtain the anti-theft radio security code.</li> <li>Switch the ignition off.</li> <li>Disconnect the battery Ground (GND) strap.</li> <li>On vehicles equipped with Audi Telematics by OnStar, switch-off the emergency (back-up) battery for the Telematic/Telephone Control Module prior to disconnecting vehicle battery --> <ul class="clsBULLET"> <li><a class="clsExtHyperlink" id="A00278928_S09336703492008020700000">91 - COMMUNICATION</a> </li> <li><a class="clsExtHyperlink" id="A00278930_S01280624752008020700000">91 RADIO, TELEPHONE, NAVIGATION, TRIP COMPUTER</a> for COMMUNICATION, CABRIOLET</li> </ul> </li> </ul> <ul class="clsBULLET"> <li>After reconnecting vehicle battery, re-code and check operation of anti-theft radio. Also check operation of clock and power windows according to article and/or Owners Manual.</li> <li>After reconnecting vehicle battery on vehicles equipped with Audi Telematics by OnStar, switch-on the emergency (back-up) battery for the Telematic/Telephone Control Module --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278928_S09336703492008020700000">91 - COMMUNICATION</a> </li> <li><a class="clsExtHyperlink" id="A00278930_S01280624752008020700000">91 RADIO, TELEPHONE, NAVIGATION, TRIP COMPUTER</a> for COMMUNICATION, CABRIOLET</li> </ul> </li> </ul> </td> </tr> </table></span></p><a name="S38491651362008020700000"></a><h2 class="clsHeadThree">Safety rules for handling pyrotechnic belt tensioners</h2> <ul class="clsBULLET"> <li>Testing, removing, installing and repair work may ONLY be performed by qualified personnel.</li> <li>When connecting the belt tensioner unit, all mechanical parts (including those of the three-point seat belt) must be properly attached.</li> <li>Only the person carrying out repairs to belt tensioner is allowed to be in vehicle.</li> <li>Belt tensioner components may neither be opened nor repaired; always use new parts.</li> </ul> <ul class="clsBULLET"> <li>Belt tensioner units which have been dropped from a height of more than 50 cm must not be installed in a vehicle.</li> <li>Belt tensioner units which are mechanically damaged (dents, fractures) must be replaced.</li> <li>The belt tensioner unit must be installed IMMEDIATELY after removal from transport container.</li> <li>If the work is interrupted, the belt tensioner unit should again be placed in its transport container.</li> </ul> <ul class="clsBULLET"> <li>Never point open end of belt tensioner at another person.</li> <li>Always wash hands after handling belt tensioners which have been activated.</li> <li>Storage and transportation are subject to the legislation for explosive substances.</li> <li>It is not permitted to leave the belt tensioner unit unattended.</li> </ul> <ul class="clsBULLET"> <li>The belt tensioner unit must not be treated with grease, cleaning or similar agents, nor may it be exposed to temperatures above 100° C, even for short periods.</li> </ul><a name="S04202700552008020700000"></a><h2 class="clsHeadThree">Disposal of pyrotechnic belt tensioners</h2> <ul class="clsBULLET"> <li>Make sure that your dealership complies with federal, state and local regulations for explosive substances.</li> <li>Deployed airbags and pyrotechnic seatbelts can be disposed of as normal scrap.</li> <li>Undeployed airbags and pyrotechnic seatbelts are considered to be hazardous materials.</li> <li>When disposing of an undeployed airbag or pyrotechnic seatbelt that is either defective or expired, use the appropriate repair information and Airbag Deployment Device J-44210.</li> </ul> <ul class="clsBULLET"> <li>Do NOT deploy airbags and pyrotechnic seatbelts in the vehicle</li> <li>All airbags and pyrotechnic seatbelts of a vehicle scheduled to be scrapped must be deployed using the Airbag Deployment Device J-44210.</li> <li>When using Airbag Deployment Device J-44210, wear appropriate eye and ear protection.</li> <li>If the airbag or pyrotechnic seatbelt cannot be safely deployed or removed from the vehicle, contact the Audi Dealer Technicians Helpline.</li> </ul> <ul class="clsBULLET"> <li>Shipment of active airbag gas generators and pyrotechnic seatbelt retractors must be in accordance with the regulations published in the latest edition of the Code of Federal Regulations #49 (49 CFR). Shipment must be initiated and received by certified individuals. The penalties for noncompliance are severe. Civil penalties range the $250 to $27,500 per violation, per day. Criminal penalties, for willfully violating the regulations, range up to $250,000 for individuals and $500,000 for corporations.</li> <li>Undeployed pyrotechnic components (such as airbags, seat belts, pyrotechnic battery components) must be disposed of in an orderly manner in their original packaging, according to national legislation. If questions arise, contact Audi of America!</li> <li>Pyrotechnic components deployed in an actual accident can be disposed of as industrial waste</li> </ul><a name="S26671935082008020700000"></a><h2 class="clsHeadThree">Front pyrotechnic belt tensioners, triggering</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Observe safety regulations for handling pyrotechnic belt tensioners --> <a class="clsHyperlink" href="#S04202700552008020700000">Disposal of pyrotechnic belt tensioners</a>.</li> <li>Belts can be disposed of with commercial refuse after removal.</li> <li>Always wash hands after handling ignited belt tensioners.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Remove rear bench seat --> <a class="clsHyperlink" href="#S29470569182008020700000">Rear seat bench, assembly overview</a>.</li> <li>Remove rear seat backrest --> <a class="clsHyperlink" href="#S22787736622008020700000">Rear seat backrest, assembly overview</a>.</li> <li>Remove side trim --> <a class="clsHyperlink" href="#S22492106142008020700000">Rear side trim, assembly overview</a>.</li> <li>Remove floor panel anchorage point --> <a class="clsHyperlink" href="#S31873673212008020700000">Front anchorage point for outer floor panel</a>.</li> </ul> <ul class="clsDASH"> <li>Cut off belt above latch plate approx. 20 cm below belt reel.</li> <li>Disconnect connector from belt reel and connect wiring harness (part no. 8D1 971 259).</li> <li>Cut connector off at other end and insulate both cable ends.</li> <li>Slit cable sheath until ends of cables are at least 30 cm apart.</li> </ul> <ul class="clsDASH"> <li>Make sure there is no-one in the vehicle.</li> <li>Close doors and open windows.</li> <li>Trigger gas generator using wiring harness and external battery, which is positioned outside of vehicle.</li> <li>Ventilate vehicle adequately.</li> </ul><a name="S17727881542008020700000"></a><h2 class="clsHeadThree">Rear pyrotechnic belt tensioners, triggering</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Observe safety rules for handling pyrotechnic belt tensioners --> <a class="clsHyperlink" href="#S04202700552008020700000">Disposal of pyrotechnic belt tensioners</a>.</li> <li>Belts can be disposed of with commercial refuse after removal.</li> <li>Always wash hands after handling belt tensioners which have been activated.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Remove rear bench seat --> <a class="clsHyperlink" href="#S29470569182008020700000">Rear seat bench, assembly overview</a>.</li> <li>Remove rear seat backrest --> <a class="clsHyperlink" href="#S22787736622008020700000">Rear seat backrest, assembly overview</a>.</li> <li>Except USA: Cut off belt above latch plate approx. 20 cm below belt reel.</li> <li>In USA: Pull belt out completely and prevent belt rolling up with a knot which is as close as possible to the belt reel (because of the belt-fastened sensor).</li> </ul> <ul class="clsDASH"> <li>Disconnect connector from belt reel and connect wiring harness (part no. 8D1 971 259).</li> <li>Cut connector off at other end and insulate both cable ends.</li> <li>Slit cable sheath until ends of cables are at least 30 cm apart.</li> <li>Make sure there is no-one in the vehicle.</li> </ul> <ul class="clsDASH"> <li>Close doors and open windows.</li> <li>Trigger gas generator using wiring harness and external battery, which is positioned outside of vehicle.</li> <li>Ventilate vehicle adequately.</li> </ul><a name="S20511712372008020700000"></a><h2 class="clsHeadThree">Seat belt anchorage points, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021125" name="S01917908152008020700000">Fig. 54: Seat Belt Anchorage Points, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Three-point seat belt with belt tensioner, front left and right</p> <ul class="clsBULLET"> <li>Refer to --> <a class="clsHyperlink" href="#S08119391202008020700000">Front 3-point seat belt with belt tensioner, assembly overivew</a></li> </ul> <p>2 - Three-point seat belt with belt tensioner, rear left and right</p> <ul class="clsBULLET"> <li>Refer to --> <a class="clsHyperlink" href="#S33381718582008020700000">Rear 3-point seat belt with belt tensioner, assembly overview</a></li> </ul> <p>3 - Rear anchorage point for center floor panel</p> <ul class="clsBULLET"> <li>Refer to --> <a class="clsHyperlink" href="#S33550053962008020700000">Anchorage points for center floor panel, assembly overview</a></li> </ul> <p>4 - Front anchorage point for outer floor panel</p> <ul class="clsBULLET"> <li>Refer to --> <a class="clsHyperlink" href="#S31873673212008020700000">Front anchorage point for outer floor panel</a></li> </ul> <p>5 - Front anchorage point for belt buckle</p> <ul class="clsBULLET"> <li>Refer to --> <a class="clsHyperlink" href="#S37532192312008020700000">Front anchorage point for belt buckle</a></li> </ul><a name="S08119391202008020700000"></a><h2 class="clsHeadThree">Front 3-point seat belt with belt tensioner, assembly overivew</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021126" name="S37193109722008020700000">Fig. 55: Front 3-Point Seat Belt With Belt Tensioner, Assembly Overivew</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Belt guide</p> <p>2 - Belt</p> <p>3 - Latch plate</p> <p>4 - Belt reel/belt tensioner</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe the necessary measures when disconnecting battery. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Disconnect battery.</li> <li>Remove rear bench seat --> <a class="clsHyperlink" href="#S29470569182008020700000">Rear seat bench, assembly overview</a>.</li> <li>Remove rear seat backrest --> <a class="clsHyperlink" href="#S22787736622008020700000">Rear seat backrest, assembly overview</a>.</li> <li>Remove side trim --> <a class="clsHyperlink" href="#S22492106142008020700000">Rear side trim, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">5</span> -.</li> <li>Disconnect belt tensioner connector <a class="clsHyperlink" href="#S24042858352008040900000">Disconnecting connector for front seat belt tensioner</a>.</li> <li>Remove anchorage point for outer floor panel - <span class="clsEmphBOLD">6</span> - --> <a class="clsHyperlink" href="#S31873673212008020700000">Front anchorage point for outer floor panel</a>.</li> <li>Unclip belt guide - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsDASH"> <li>Pull belt - <span class="clsEmphBOLD">2</span> - out of guide - <span class="clsEmphBOLD">1</span> -.</li> <li>Remove belt reel - <span class="clsEmphBOLD">4</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install front seat belt in reverse order of removal.</li> </ul> <p>5 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 55 Nm</li> </ul> <p>6 - Anchorage point: Outer floor panel</p><a name="S24042858352008040900000"></a><h2 class="clsHeadFour">Disconnecting connector for front seat belt tensioner</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021127" name="S06710190932008020700000">Fig. 56: Disconnecting Connector For Front Seat Belt Tensioner</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Detach catch - <span class="clsEmphBOLD">4</span> -.</li> <li>Disconnect connector - <span class="clsEmphBOLD">3</span> -.</li> </ul><a name="S33381718582008020700000"></a><h2 class="clsHeadThree">Rear 3-point seat belt with belt tensioner, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021128" name="S07845733872008020700000">Fig. 57: Rear 3-Point Seat Belt With Belt Tensioner, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Belt</p> <p>2 - Belt guide</p> <p>3 - Connecting bar</p> <p>4 - Idler roller</p> <p>5 - Locating projection</p> <p>6 - Anchorage point: Outer floor panel</p> <p>7 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 55 Nm</li> </ul> <p>8 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 55 Nm</li> </ul> <p>9 - Belt reel/belt tensioner</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe the necessary measures when disconnecting battery. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Disconnect battery.</li> <li>Remove rear bench seat --> <a class="clsHyperlink" href="#S29470569182008020700000">Rear seat bench, assembly overview</a>.</li> <li>Remove rear seat backrest --> <a class="clsHyperlink" href="#S22787736622008020700000">Rear seat backrest, assembly overview</a>.</li> <li>Open convertible top compartment.</li> </ul> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">8</span> -.</li> <li>Disconnect belt tensioner connector <a class="clsHyperlink" href="#S09161682992008040900000">Disconnect connector for rear seat belt tensioner</a>.</li> <li>Remove belt reel - <span class="clsEmphBOLD">9</span> -.</li> <li>Remove bolt - <span class="clsEmphBOLD">7</span> -.</li> </ul> <ul class="clsDASH"> <li>Unclip front belt guide - <span class="clsEmphBOLD">2</span> - and detach - <span class="clsEmphBOLD">2</span> -.</li> <li>Open connecting bar - <span class="clsEmphBOLD">3</span> - on belt guide - <span class="clsEmphBOLD">2</span> -.</li> <li>Pull belt - <span class="clsEmphBOLD">1</span> - out of belt guide - <span class="clsEmphBOLD">2</span> - and Idler roller - <span class="clsEmphBOLD">4</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Plug in connector to belt tensioner <a class="clsHyperlink" href="#S09161682992008040900000">Disconnect connector for rear seat belt tensioner</a>.</li> <li>Screw belt reel - <span class="clsEmphBOLD">9</span> - with bolt - <span class="clsEmphBOLD">8</span> -.</li> <li>Feed belt - <span class="clsEmphBOLD">1</span> - into idler roller - <span class="clsEmphBOLD">4</span> -.</li> <li>Feed belt - <span class="clsEmphBOLD">1</span> - into belt guide - <span class="clsEmphBOLD">2</span> - with connecting bar - <span class="clsEmphBOLD">3</span> - open.</li> </ul> <ul class="clsDASH"> <li>Close connecting bar - <span class="clsEmphBOLD">3</span> -.</li> <li>Attach belt guide - <span class="clsEmphBOLD">2</span> - at rear and press on belt guide - <span class="clsEmphBOLD">2</span> - at front.</li> <li>Make sure belt guide - <span class="clsEmphBOLD">2</span> - is engaged at front in side trim.</li> <li>Make sure outer floor panel anchorage point - <span class="clsEmphBOLD">6</span> - is engaged in locating projection - <span class="clsEmphBOLD">5</span> -.</li> </ul> <ul class="clsDASH"> <li>Screw outer floor panel anchorage point - <span class="clsEmphBOLD">6</span> - with bolt - <span class="clsEmphBOLD">7</span> -.</li> <li>Install rear seat belt in reverse order of removal.</li> </ul> <p>10 - Latch plate</p><a name="S09161682992008040900000"></a><h2 class="clsHeadFour">Disconnect connector for rear seat belt tensioner</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021129" name="S36786597062008020700000">Fig. 58: Disconnect Connector For Rear Seat Belt Tensioner</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Disconnect connector - <span class="clsEmphBOLD">3</span> -.</li> </ul><a name="S33550053962008020700000"></a><h2 class="clsHeadThree">Anchorage points for center floor panel, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021130" name="S11135635682008020700000">Fig. 59: Anchorage Points For Center Floor Panel, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Belt buckle</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove rear bench seat --> <a class="clsHyperlink" href="#S29470569182008020700000">Rear seat bench, assembly overview</a>.</li> <li>Remove nut - <span class="clsEmphBOLD">4</span> -.</li> <li>Remove belt buckle - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Make sure that mounting - <span class="clsEmphBOLD">2</span> - engages in locating projection - <span class="clsEmphBOLD">3</span> -.</li> <li>Continue installing belt buckle - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul> <p>2 - Mounting</p> <p>3 - Locating projection</p> <p>4 - Nut</p> <ul class="clsBULLET"> <li>Tightening torque 55 Nm</li> </ul><a name="S31873673212008020700000"></a><h2 class="clsHeadThree">Front anchorage point for outer floor panel</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021131" name="S11157647092008020700000">Fig. 60: Identifying Trim Cap, Bolt, Washers, Clips & Belt</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Detach trim cap - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove bolt - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 55 Nm</li> </ul> <ul class="clsDASH"> <li>Remove washer - <span class="clsEmphBOLD">4</span> -.</li> <li>Swing clip - <span class="clsEmphBOLD">5</span> - upward.</li> <li>Remove belt - <span class="clsEmphBOLD">1</span> - from clip - <span class="clsEmphBOLD">5</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install washer - <span class="clsEmphBOLD">6</span> - under clip - <span class="clsEmphBOLD">5</span> -.</li> <li>Continue installing anchorage point for outer floor panel in reverse order of removal.</li> </ul><a name="S37532192312008020700000"></a><h2 class="clsHeadThree">Front anchorage point for belt buckle</h2> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020740" name="S06819255432008020700000">Fig. 61: Removing Bolt For Belt Latch</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">2</span> - from buckle - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 24 Nm</li> <li>For vehicles with "belt fastened" detector and belt buckle switch (only on drivers side, country-specific) remove wires from red connector housing.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020741" name="S07088988752008020700000">Fig. 62: Using Screwdriver To Pry Out Retaining Hooks On Red Connector Housing, Pressing Red Connector Housing Back & Cable Pin (2X) For Belt Fasten Sensor</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Use a screwdriver to pry out retaining hooks - <span class="clsEmphBOLD">4</span> - of red connector housing - <span class="clsEmphBOLD">1</span> -.</li> <li>Push red connector housing - <span class="clsEmphBOLD">1</span> - through toward the rear.</li> <li>Wire pin - <span class="clsEmphBOLD">6</span> - (2x) for "belt fastened" detector.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020742" name="S09194740042008020700000">Fig. 63: Identifying Red Connector Housing, Cable Retainer, Cut-Out & Cable</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Red connector housing - <span class="clsEmphBOLD">1</span> - for belt buckle interrogation and main power supply.</li> <li>Release cable retainer - <span class="clsEmphBOLD">2</span> - in direction of arrow by prying out at cut-out - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsBULLET"> <li>Illustration shows cable retainer - <span class="clsEmphBOLD">2</span> - in released position.</li> </ul> <ul class="clsDASH"> <li>Remove wires - <span class="clsEmphBOLD">4</span> - for "belt fastened" detector from terminals 5 and 6; on drivers side (country-specific) also remove wires - <span class="clsEmphBOLD">4</span> - for belt buckle switch from terminals 1 and 2.</li> <li>Open cable ties.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S05185764932008020700000"></a><h2 class="clsHeadTwo">Removing and installing ISOFIX holder</h2><a name="S15067235342008020700000"></a><h2 class="clsHeadThree">Removing and installing ISOFIX holder (front)</h2> <p><span class="clsEmphBOLD">Special tools, testers and auxiliary items required</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00008767" name="S11127286132008020700000">Fig. 64: Torque Wrench V.A.G 1410</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li>Torque wrench V.A.G 1410</li> </ul> <ul class="clsDASH"> <li>Remove front passengers seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a> (manual adjustment) or --> <a class="clsHyperlink" href="#S26842980072008020700000">Front seat, assembly overview</a> (electrical adjustment).</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020753" name="S33266004952008020700000">Fig. 65: Removing/Installing ISOFIX Holder (Front)</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove upholstery from front passengers seat --> <a class="clsHyperlink" href="#S14787193252008020700000">Seat pan cover and padding (standard seat), removing and installing</a> (manual adjustment) or --> <a class="clsHyperlink" href="#S19684830492008020700000">Cover and padding for seat pan (standard seat), assembly overview</a> (electrical adjustment).</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (2x). Tightening torque 7 Nm</li> <li>Remove ISOFIX holder - <span class="clsEmphBOLD">2</span> -.</li> </ul> <p>1 - Frame, front seat</p><a name="S13352353362008020700000"></a><h2 class="clsHeadTwo">Seat belts, checking</h2><a name="S17856968562008020700000"></a><h2 class="clsHeadThree">Seat belts, checking</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>After every accident the seat belt system must be inspected systematically. If damage is determined when inspecting the check points, customer must be informed regarding necessity of changing belts.</td> </tr> </table></span></p> <p><span class="clsEmphBOLD">Check points:</span> </p> <ul class="clsBULLET"> <li>Check belt strap.</li> <li>Check belt retractor (locking action).</li> <li>Visual inspection of belt buckle</li> <li>Functional test of belt buckle</li> </ul> <ul class="clsBULLET"> <li>Check belt guides and latch plate</li> <li>Check securing parts and anchorage points</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>If customer refuses to have a damaged seat belt replaced, appropriate note should be made.</li> </ul> </td> </tr> </table></span></p><a name="S25391113192008020700000"></a><h2 class="clsHeadThree">Seat belts</h2><a name="S04412013642008020700000"></a><h2 class="clsHeadFour">Checking belt</h2> <ul class="clsDASH"> <li>Pull belt as far as it will go out of belt retractor or lap belt adjuster.</li> <li>Check belt for dirt and wash if necessary with a mild soap solution --> Refer also to Owners Manual.</li> </ul> <ul class="clsBULLET"> <li>If either of the following types of damage (1 and 2) illustrated below is found on a vehicle following an accident, replace seat belt complete with buckle.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00003721" name="S16316570932008020700000">Fig. 66: Checking Belt Webbing - Belt Webbing Cut, Torn Or Chafed</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li>If damage such as illustrated by items 1, 2 or 3 is found on a vehicle which has not been involved in an accident, only the damaged seat belt has to be replaced.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00003722" name="S08007852372008020700000">Fig. 67: Checking Belt Webbing - Webbing Loops On Belt Edge Torn</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li>1 Belt cut, torn or chafed</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00003723" name="S07615098462008020700000">Fig. 68: Checking Belt Webbing - Burned Spots From Cigarettes Or Something Else</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li>2 Frayed fabric at edge of belt</li> <li>3 Burn marks caused by cigarettes or the like</li> </ul><a name="S05083848582008020700000"></a><h2 class="clsHeadFour">Belt retractor (locking action), checking</h2> <p>The belt retractor has two locking functions.</p> <ul class="clsBULLET"> <li>The first locking function is triggered by pulling belt quickly out of belt retractor (accelerated belt unwinding).</li> </ul> <p>Checking</p> <ul class="clsDASH"> <li>Pull belt firmly out of belt retractor.</li> </ul> <ul class="clsBULLET"> <li>If there is no locking effect, replace seat belt complete with buckle.</li> <li>In the event of problems with belt unwinding or retraction, start by checking whether position of belt retractor has changed.</li> <li>The second locking function is triggered by altering vehicle motion (vehicle-dependent locking function).</li> </ul> <p><span class="clsEmphBOLD">Checking</span> </p> <ul class="clsDASH"> <li>Fasten seat belt.</li> <li>Accelerate vehicle to 20 km/h and then press foot brake to implement emergency braking.</li> </ul> <ul class="clsBULLET"> <li>If braking does not cause belt to lock by locking mechanism, replace seat belt complete with buckle.</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>For safety reasons, test drive is to be performed on a road with no traffic so as not to endanger other road users.</td> </tr> </table></span></p><a name="S07961521212008020700000"></a><h2 class="clsHeadFour">Visual inspection of buckle</h2> <ul class="clsDASH"> <li>Examine buckle for cracks and chipping.</li> </ul> <ul class="clsBULLET"> <li>If damage, replace seat belt complete with buckle.</li> </ul><a name="S40005063012008020700000"></a><h2 class="clsHeadFour">Checking operation of buckle</h2> <p>Checking buckle:</p> <ul class="clsDASH"> <li>Insert latch plate in buckle until it is audibly engage. Pull firmly on belt to check whether locking mechanism has engaged.</li> </ul> <ul class="clsBULLET"> <li>If latch plate fails to lock even once in the course of at least 5 test operations, replace seat belt complete with buckle.</li> </ul> <p>Checking release function:</p> <ul class="clsDASH"> <li>Release seat belt by pressing buckle button with finger.</li> <li>Latch plate must be automatically ejected from buckle when webbing is loose.</li> </ul> <ul class="clsBULLET"> <li>Check at least 5 times. If latch plate fails to be ejected even once, replace seat belt complete with buckle.</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Never use lubricant to eliminate noise or stiffness at buckle buttons.</td> </tr> </table></span></p><a name="S16332106772008020700000"></a><h2 class="clsHeadFour">Checking guide fittings and latch plate</h2> <p>If belt system has been subjected to load (seat belt fastened in an accident), plastic-coated fittings will reveal fine parallel score marks (in contrast, wear induced by frequent use can be seen from a smooth surface with no score marks).</p> <ul class="clsDASH"> <li>Examine plastic for deformation, chipping and cracks.</li> </ul> <ul class="clsBULLET"> <li>In the event of score marks and/or damage, replace seat belt complete with buckle.</li> </ul><a name="S15356738552008020700000"></a><h2 class="clsHeadFour">Checking attachment components and anchorage points</h2> <ul class="clsBULLET"> <li>Latch plate deformed (elongated)</li> <li>Height adjuster not working</li> <li>Anchorage points (seat, pillar, floor) deformed or thread damaged</li> <li>If component is damage, replace seat belt complete with buckle.</li> </ul> <ul class="clsBULLET"> <li>Replace anchorage points.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Only the damaged component has to be replaced in the event of damage not resulting from an accident (e.g. wear).</li> </ul> </td> </tr> </table></span></p><a name="S16780856232008020700000"></a><h2 class="clsHeadThree">Child-seat restraint function for additional child seats (not for drivers seat belt), checking</h2> <ul class="clsBULLET"> <li>The complete belt assembly (including side panel trim) must be installed when checking this function.</li> <li>Activation of restraint function:</li> <li>Pull out webbing as far as possible.</li> <li>Correct function:</li> </ul> <ul class="clsBULLET"> <li>The belt should retract with an audible noise.</li> <li>If the belt retraction is stopped, it should not be possible to pull the belt out again until the function is deactivated.</li> <li>Deactivation:</li> <li>Allow the belt to retract as far as the last 100 mm (approx.).</li> </ul> <ul class="clsBULLET"> <li>Restraint function must be deactivated at the latest when the last 100 mm are reached. The belt then re-assumes its normal function.</li> </ul><a name="S30486524022008020700000"></a><h2 class="clsHeadThree">Belt-fastened sensor for rear 3-point belts with belt tensioner, checking</h2> <ul class="clsDASH"> <li>Switch ignition on.</li> <li>Connect vehicle diagnostic, testing and information system VAS 5051 A or vehicle diagnostic and service information system VAS 5052 and select vehicle system "15 - Airbag" on.</li> <li>Read measured value block, display group 004.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00015747" name="S02869850962008020700000">Fig. 69: Diagnostic System VAS 5051: Display - Display Fields</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>Belt fully retracted, display on vehicle diagnostic, testing and information system VAS 5051 A or vehicle diagnostic and service information system VAS 5052 : - no -</p> <p>Latch plate engaged in belt buckle and belt pulled out by dimension - L -, display on vehicle diagnostic, testing and information system VAS 5051 A or vehicle diagnostic and service information system VAS 5052 : - yes -</p> <ul class="clsDASH"> <li>Pull out belt as far as possible. For this purpose, display on vehicle diagnostic, testing and information system VAS 5051 A or vehicle diagnostic and service information system VAS 5052 must remain - yes -.</li> <li>Retract belt as far as dimension - L - without releasing latch plate, display on vehicle diagnostic, testing and information system VAS 5051 A or vehicle diagnostic and service information system VAS 5052 must remain - yes -.</li> <li>Release latch plate and slowly retract belt; at the latest when the belt has retracted as far as the last 100 mm, display must switch from -yes- to -no-.</li> </ul> <p>Belt fully retracted, display on vehicle diagnostic, testing and information system VAS 5051 A or vehicle diagnostic and service information system VAS 5052 : - no -</p> <ul class="clsBULLET"> <li>Dimension - L - is 300 mm for left and right belt.</li> </ul><a name="S22440377892008020700000"></a><h2 class="clsHeadTwo">Safety requirements for airbags</h2><a name="S20232812062008020700000"></a><h2 class="clsHeadThree">Safety precautions when working on airbag</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td> <ul class="clsBULLET"> <li>Testing, removing, installing and repair work may only be performed by qualified personnel.</li> <li>Never perform tests with a test lamp, voltmeter or ohmmeter.</li> <li>Airbag system must only be tested with vehicle diagnostic, testing and information system VAS 5051 when in its installed position.</li> <li>Always disconnect power supply when working on the airbag system.</li> </ul> <ul class="clsBULLET"> <li>When disconnecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> <li>Detach battery ground (GND) strap/disconnect cable, cover over negative terminal. No waiting period is required after disconnecting the battery.</li> <li>There must be no one in the vehicle when the battery is being connected.</li> <li>After connecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> </ul> </td> </tr> </table></span></p> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td> <ul class="clsBULLET"> <li>The airbag units should be installed immediately after removing them from their transport containers.</li> <li>If work is interrupted, the airbag unit should be replaced in its transport container.</li> <li>The airbag units must not be left unattended.</li> <li>Airbag units which have been removed should be stored so that the padded side is facing upward.</li> </ul> <ul class="clsBULLET"> <li>Never open or repair airbag components. Always use new components only.</li> <li>Airbag units which are dropped on a hard surface or are damaged must not be used.</li> </ul> </td> </tr> </table></span></p> <p>Always observe the following sequence when replacing an airbag unit:</p> <p>1 - Remove old airbag unit and place down with padding facing upward; with head airbag observe procedure for head airbag --> <a class="clsHyperlink" href="#S17866235682008020700000">Additional safety precautions for head airbag</a>.</p> <p>2 - Take new airbag unit from transport container and store with padding facing upward; with head airbag observe procedure for head airbag --> <a class="clsHyperlink" href="#S17866235682008020700000">Additional safety precautions for head airbag</a>.</p> <p>3 - Immediately place old airbag unit in transport container.</p> <p>4 - Install new airbag unit into vehicle.</p> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td> <ul class="clsBULLET"> <li>The airbag units have an expiration date. If airbag units are replaced, the replacement must be entered in the service record. Airbag units must be replaced on expiration of 14 years.</li> <li>Airbag units which were not triggered must be marked and be sent back to manufacturer for disposal (use transport containers for airbag units).</li> <li>Never treat airbag units with grease, cleaning agents or similar; never expose an airbag unit (even for brief periods) to temperatures in excess of 100° C.</li> </ul> </td> </tr> </table></span></p><a name="S01206770512008020700000"></a><h2 class="clsHeadThree">Additional safety precautions for side airbag</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td> <ul class="clsBULLET"> <li>Testing, removing, installing and repair work may only be performed by qualified personnel.</li> <li>The side airbags are subject to the same safety precautions as the drivers and front passengers airbags.</li> <li>Only install genuine seat and back seat covers approved for use with side airbag (identifiable by airbag label stitched on fabric).</li> <li>No extra covers should be installed over the backrests, as this would impair the function of the side airbags.</li> </ul> <ul class="clsBULLET"> <li>Seat cushions, mats or similar which would impair the function of the seat occupied sensor and airbags must not be used.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Seat-occupied sensor mat is not installed in drivers seat.</li> <li>In vehicles with no seat heating, the seats are installed with dummy seat heating elements (heating element with no wire).</li> <li>The foam upholstery in the backrest must not be cut away in the vicinity of the side airbag.</li> <li>When installing, ensure seam for side airbag is straight.</li> <li>When installing, fit all upholstery staples in same positions as on removal.</li> <li>Use only genuine upholstery staples.</li> <li>When installing, all upholstery staples must be installed in the same positions as the original ones.</li> <li>If the seat cover fabric is damaged (tears, burn marks, etc.) in the vicinity of the side airbag, the cover must be replaced for safety reasons, as otherwise the side airbag will not inflate properly.</li> <li>No repairs may be performed on the backrest cover fabric near the side airbag (original fabric has special thread and exactly defined seams).</li> <li>Always replace backrest padding after side airbag has been triggered.</li> <li>All damaged components must be replaced after an accident. The original airbag unit can still be used if no signs of damage are found.</li> <li>The airbag units have an expiration date. If airbag units are replaced, the replacement must be entered in the service record. Airbag units must be replaced on expiration of 14 years.</li> <li>If side airbag units are replaced, remove airbag number sticker from the new unit and stick it over the old one on the seat pan.</li> <li>Never use upholstery needles or poke any other sharp objects through the seat cover fabric in the vicinity of the airbag and sensor mat.</li> </ul> </td> </tr> </table></span></p><a name="S17866235682008020700000"></a><h2 class="clsHeadThree">Additional safety precautions for head airbag</h2> <ul class="clsBULLET"> <li>The head airbags are subject to the same safety precautions as the drivers and front passengers airbags.</li> <li>Before installing a visual check for damage on the trims must be carried out.</li> <li>Trim repairs (upper A-pillar, upper B-pillar, upper C-pillar and D-pillar trim) are not permitted.</li> <li>When installing, ensure that trims are installed securely.</li> </ul> <ul class="clsBULLET"> <li>The head airbag module may only be bent at the intended location (roof to A-pillar transition).</li> <li>When carrying out repairs behind the head airbag always remove complete module.</li> <li>Store removed head airbag module in transport container or on a clean, level surface (place on blanket or in luggage compartment).</li> <li>After body repairs in the vicinity of the head airbag the body must be checked for welding splashes, deformation or abrasion (compare to opposite side).</li> </ul> <ul class="clsBULLET"> <li>Always hold head airbag module securely.</li> <li>Always fold removed head airbag modules and grasp at gas generator (thumb in direction of E-connection).</li> <li>Always keep one hand on the gas generator.</li> <li>Do not twist, turn, knot, throw, pull, hang, pinch, press or clamp head airbag module.</li> </ul> <ul class="clsBULLET"> <li>Contamination such as oil, grease, paint and solvents is absorbed into fabric always replace module.</li> </ul><a name="S11973390672008020700000"></a><h2 class="clsHeadThree">Additional safety precautions for roll-over protection</h2> <ul class="clsBULLET"> <li>Testing, removing, installing and repair work may only be performed by qualified personnel.</li> <li>Always disconnect power supply when working on the rollover protection.</li> <li>The rollover protection must only be removed and installed when extended. The rollover protection can be extended using the vehicle diagnostic, testing and information system VAS 5051 A. Refer to guided fault-finding, body, general body repairs, 01 systems with self-diagnosis capability, Airbag 8.4E, Functions-Airbag 8.4E J234-Airbag Control Module, output DTM.</li> <li>After pushing in, the rollover protection must have approx. 1-2 mm downward play.</li> </ul> <ul class="clsBULLET"> <li>There must be no one in the vicinity of the rollover protection when battery is being connected (approx. 1 m distance).</li> <li>The rollover protection should be installed immediately after removing from its transport container.</li> <li>Leaving the rollover protection unattended is not permitted.</li> <li>The rollover protection must be stored horizontally when not installed.</li> </ul> <ul class="clsBULLET"> <li>The rollover protection must be neither dismantled nor repaired. Always use new components only.</li> <li>Rollover protection which is dropped on a hard surface or is damaged (particularly at the solenoid switch) must not be installed.</li> <li>All damaged components must be replaced after an accident. The rollover protection can be reused if no signs of damage to rollover protection are found. Perform a functional test on rollover protection, using vehicle diagnostic, testing and information system VAS 5051 A. Refer to guided fault-finding, body, general body repairs, 01 systems with self-diagnosis capability, Airbag 8.4E, Functions-Airbag 8.4E J234-Airbag Control Module, output DTM.</li> <li>During control element test the flap for rollover protection must be clipped in and no items must be positioned on the flap.</li> </ul> <ul class="clsBULLET"> <li>No repair work must be carried out on convertible top compartment lid in area of cover and on flap for rollover protection.</li> <li>Install necessary shims when installing.</li> <li>During body repairs in area of rollover protection, always remove rollover protection.</li> <li>After body repairs in the vicinity of rollover protection the body must be checked for welding splashes, deformation or abrasion (compare to opposite side).</li> </ul><a name="S30232946832008020700000"></a><h2 class="clsHeadThree">Airbag units after an accident, replacing</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>The control unit for the airbag can be used for up to three side/head airbag and/or belt tensioner deployments.</li> <li>The malfunction display "Control module defective" will appear after third deployment.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsEmphBOLD">Airbag control module must be replaced:</span> </p> <ul class="clsBULLET"> <li>If driver/passenger airbag is deployed.</li> <li>After three side and/or head airbag deployments</li> <li>If housing is damaged</li> <li>In the event of tunnel deformation within 200 mm radius of control unit</li> </ul> <p><span class="clsEmphBOLD">Always replace the following:</span> </p> <ul class="clsBULLET"> <li>All triggered airbag units</li> </ul> <p><span class="clsEmphBOLD">Additionally, if front passengers airbag has been triggered:</span> </p> <ul class="clsBULLET"> <li>Instrument panel</li> <li>Supports for passengers airbag module which have been bent out of shape (must not be bent back into shape).</li> <li>Both front airbag sensors on front end</li> <li>Lateral acceleration sensor if floor pan around sensor has been deformed</li> </ul> <p><span class="clsEmphBOLD">Additionally, if drivers airbag has been triggered:</span> </p> <ul class="clsBULLET"> <li>Self-cancelling ring with slip ring.</li> <li>Both front airbag sensors on front end</li> <li>Lateral acceleration sensor if floor pan around sensor has been deformed</li> </ul> <p><span class="clsEmphBOLD">Additionally, if side airbag has been triggered:</span> </p> <ul class="clsBULLET"> <li>Lateral acceleration sensor on side where airbag has been triggered.</li> <li>With folding backrests: Side padding.</li> <li>Non-triggered lateral acceleration sensor if floor pan around sensor has been deformed.</li> </ul> <p><span class="clsEmphBOLD">Additionally, if head airbag has been triggered:</span> </p> <ul class="clsBULLET"> <li>Lateral acceleration sensor on side where airbag has been triggered.</li> <li>A, B, C and D-pillar trim</li> <li>Non-triggered lateral acceleration sensor if floor pan around sensor has been deformed</li> </ul> <p><span class="clsEmphBOLD">Additionally:</span> </p> <ul class="clsBULLET"> <li>All seat belts with triggered belt tensioners</li> </ul> <p>A - Airbag control module triggered:</p> <ul class="clsDASH"> <li>Connect vehicle diagnostic, testing and information system VAS 5051 A and select vehicle system "15 - Airbag". For this purpose, the ignition must be switched on.</li> </ul> <p>Front belt tensioner:</p> <ul class="clsDASH"> <li>Read measured value block, display group 001.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00015747" name="S29813029792008020700000">Fig. 70: Diagnostic System VAS 5051: Display - Display Fields</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>A triggered belt tensioner is indicated by the display "too great".</p> <p>Rear belt tensioner (USA):</p> <ul class="clsDASH"> <li>Read measured value block, display group 002.</li> </ul> <p>A triggered belt tensioner is indicated by the display "too great".</p> <p>B - Airbag control module replaced:</p> <ul class="clsDASH"> <li>Connect vehicle diagnostic, testing and information system VAS 5051 A and select vehicle system "15 - Airbag". For this purpose, the ignition must be switched on.</li> <li>Interrogate DTC memory.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00015767" name="S14751377962008020700000">Fig. 71: Identifying Content Of DTC Memory & Identification Of Fault On Diagnostic System VAS 5051 Display</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>A triggered belt tensioner is identified by the fault message "Belt tensioner igniter - Resistance value too great".</p> <ul class="clsBULLET"> <li>In addition, the following must also be replaced, if necessary (visual check): all faulty components</li> </ul><a name="S12558326162008020700000"></a><h2 class="clsHeadFour">Accident not involving activation of airbag</h2> <ul class="clsBULLET"> <li>If the Airbag Malfunction Indicator Lamp (MIL) K75 does not indicate a malfunction, it is not necessary to replace the airbag components. The seat belts should be checked separately.</li> </ul> <p>After replacing the airbag units or the control module, affix stickers (only tear-off strips) to the registration card and return the registration card to the relevant Sales Department or to the Importer for registration. .</p><a name="S04560010762008020700000"></a><h2 class="clsHeadFour">Storage and transportation of airbag units</h2> <ul class="clsBULLET"> <li>The airbag unit is a class PT 1 pyrotechnic device. Storage and transport are subject to safety legislation relating to hazardous materials (explosives).</li> </ul> <p>In Germany: Small quantities of materials and articles may be kept in lockable rooms without special storage permission. Dispatch and transportation is only permitted in officially approved transport containers.</p> <ul class="clsBULLET"> <li>Airbag units are not to be stored for more than 3 months.</li> </ul><a name="S39948012272008020700000"></a><h2 class="clsHeadFour">Disposal of airbag units</h2> <ul class="clsBULLET"> <li>In Germany airbag units must be rendered unusable prior to scrapping by means of electrical ignition, in accordance with accident prevention regulations, as pyrotechnic devices can cause injury if activated improperly (e.g. with a cutting torch during scrapping).</li> <li>The airbag unit must only be electrically ignited when installed in the vehicle. Proceed as follows:</li> </ul> <ul class="clsDASH"> <li>Disconnect connector from airbag unit and connect wiring harness, Part No. 8D1 971 259, to airbag unit.</li> <li>Install airbag unit.</li> <li>Cut off connector at other end of wiring harness, Part No. 8D1 971 259, strip the ends of the two wires and slit cable sheath until ends of wires are at least 30 cm apart.</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td> <ul class="clsBULLET"> <li>There must not be anyone in the vehicle.</li> <li>Minimum distance from vehicle: 10 m</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Ignite airbag with doors closed and windows open using wiring harness and external battery (outside vehicle).</li> </ul> <ul class="clsBULLET"> <li>Ensure adequate vehicle ventilation after triggering.</li> <li>Airbags can be disposed of with commercial refuse after removal.</li> <li>Always wash hands after touching airbags which have been ignited.</li> <li>Observe safety rules for handling airbags --> <a class="clsHyperlink" href="#S20232812062008020700000">Safety precautions when working on airbag</a>.</li> </ul><a name="S04662714512008020700000"></a><h2 class="clsHeadTwo">Airbags</h2><a name="S24603048942008020700000"></a><h2 class="clsHeadThree">Component locations, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020755" name="S29177710232008020700000">Fig. 72: Airbags Component Locations, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Drivers airbag unit</p> <ul class="clsBULLET"> <li>Removing and installing --> <a class="clsHyperlink" href="#S12203095292008020700000">Airbag unit (standard steering wheel), assembly overview</a></li> </ul> <p>2 - Drivers airbag unit (sports steering wheel)</p> <ul class="clsBULLET"> <li>Removing and installing --> <a class="clsHyperlink" href="#S34086582592008020700000">Steering wheel (sports steering wheel), assembly overview</a></li> </ul> <p>3 - Airbag Control Module J234</p> <ul class="clsBULLET"> <li>Removing and installing --> <a class="clsHyperlink" href="#S25285608672008020700000">Airbag Control Module -J234-, assembly overview</a></li> </ul> <p>4 - Key switch for switching off passenger side airbag E224</p> <ul class="clsBULLET"> <li>Not applicable for this market</li> </ul> <p>5 - Passengers airbag unit</p> <ul class="clsBULLET"> <li>Removing and installing --> <a class="clsHyperlink" href="#S27921941672008020700000">Front passenger airbag, assembly overview</a></li> </ul> <p>6 - Warning light for airbag off, passenger side K145 "PASSENGER AIRBAG OFF"</p> <ul class="clsBULLET"> <li>Not applicable for this market</li> </ul> <p>7 - Head airbag (Sedan)</p> <p>8 - Head airbag (Avant)</p> <p>9 - Front side airbag</p> <ul class="clsBULLET"> <li>Removing and installing --> <a class="clsHyperlink" href="#S28302218632008020700000">Side airbag (electric seat), assembly overview</a></li> </ul> <p>10 - Lateral acceleration sensor on B-pillar</p> <ul class="clsBULLET"> <li>Removing and installing --> <a class="clsHyperlink" href="#S11249693692008020700000">Front side airbag crash sensor, removing and installing</a></li> </ul> <p>11 - Lateral acceleration sensor on C-pillar</p> <p>12 - Rear side airbag (folding backrest)</p> <p>13 - Rear side airbag (fixed backrest)</p> <p>14 - Diagnostic connector</p> <p>15 - Lateral acceleration sensor on front end</p> <ul class="clsBULLET"> <li>Removing and installing --> <a class="clsHyperlink" href="#S27730649142008020700000">Front airbag crash sensor, removing and installing</a></li> </ul><a name="S25285608672008020700000"></a><h2 class="clsHeadThree">Airbag Control Module -J234-, assembly overview</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe safety precautions for working on airbag --> <a class="clsHyperlink" href="#S20232812062008020700000">Safety precautions when working on airbag</a>.</td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020756" name="S19882772252008020700000">Fig. 73: Airbag Control Module -J234- Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Airbag Control Module J234</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Disconnect battery Ground (GND) strap.</li> <li>Remove center console --> <a class="clsHyperlink" href="#S14882181772008020700000">Center console, assembly overview</a>.</li> <li>Release catch - <span class="clsEmphBOLD">4</span> - at connector - <span class="clsEmphBOLD">3</span> -.</li> <li>Pull connector - <span class="clsEmphBOLD">3</span> - out of control unit - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (3x).</li> <li>Detach control unit.</li> </ul> <p>2 - Bolts (3x)</p> <ul class="clsBULLET"> <li>Tightening torque 7 Nm</li> </ul> <p>3 - Connector</p> <p>4 - Securing clip</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After connecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> <li>If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.</li> <li>The control module must be recoded after replacement.</li> </ul> </td> </tr> </table></span></p> <p>Refer to guided fault-finding, body, general body repairs, 01 systems with self-diagnosis capability, Airbag 8.4E, Functions-Airbag 8.4E J234-Airbag Control Module, output DTM.</p><a name="S24176758102008020700000"></a><h2 class="clsHeadTwo">Drivers airbag</h2><a name="S12203095292008020700000"></a><h2 class="clsHeadThree">Airbag unit (standard steering wheel), assembly overview</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe safety precautions for working on airbag --> <a class="clsHyperlink" href="#S20232812062008020700000">Safety precautions when working on airbag</a>.</td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020760" name="S41365009182008020700000">Fig. 74: Airbag Unit (Standard Steering Wheel), Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Torx bolts T30 (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 7 Nm</li> </ul> <p>2 - Steering wheel</p> <p>3 - Connector for coil r</p> <p>4 - Connector for airbag unit</p> <p>5 - Airbag unit</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Disconnect battery Ground (GND) strap.</li> <li>Release steering column adjuster.</li> <li>Pull steering wheel - <span class="clsEmphBOLD">2</span> - outward and upward as far as possible.</li> <li>Move steering wheel - <span class="clsEmphBOLD">2</span> - to vertical position.</li> </ul> <ul class="clsDASH"> <li>Remove Torx bolt T30 - <span class="clsEmphBOLD">1</span> -.</li> <li>Turn steering wheel half a turn back and unscrew second Torx bolt T 30 - <span class="clsEmphBOLD">1</span> -.</li> <li>Disconnect connector for airbag unit - <span class="clsEmphBOLD">4</span> -.</li> <li>Unplug connector for horn - <span class="clsEmphBOLD">6</span> -.</li> </ul> <ul class="clsDASH"> <li>Put airbag unit down - <span class="clsEmphBOLD">5</span> - with impact cushion facing upward.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> <li>Ensure that connector and catch engage fully (i.e. audibly).</li> <li>Ensure that no cable is on gas generator.</li> <li>Ensure that airbag cable is not trapped. Lay airbag cable in a loop to the left.</li> </ul> <ul class="clsDASH"> <li>Lay horn cable in a loop to the outside.</li> <li>Tighten bolts - <span class="clsEmphBOLD">1</span> - (2x) to a torque of 7 Nm.</li> <li>Switch ignition on.</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>There must be no one in the vehicle when the battery is being connected.</td> </tr> </table></span></p> <ul class="clsDASH"> <li>Connect battery Ground (GND) strap.</li> </ul> <p>6 - Horn connector</p> <p>7 - Multi-point socket head bolt</p> <ul class="clsBULLET"> <li>Tightening torque 50 Nm</li> </ul> <p>8 - Connector for heated steering wheel</p> <p>9 - Self-cancelling ring with slip ring</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After connecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> <li>If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.</li> </ul> </td> </tr> </table></span></p><a name="S34253118222008020700000"></a><h2 class="clsHeadThree">Steering wheel (standard steering wheel), assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020760" name="S31996367872008020700000">Fig. 75: Steering Wheel (Standard Steering Wheel), Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Torx bolts T30 (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 7 Nm</li> </ul> <p>2 - Steering wheel</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove airbag unit (standard steering wheel) --> <a class="clsHyperlink" href="#S12203095292008020700000">Airbag unit (standard steering wheel), assembly overview</a>.</li> <li>Center steering wheel (wheels in straight-ahead position).</li> <li>Remove bolt - <span class="clsEmphBOLD">7</span> -.</li> <li>Disconnect connector for coil - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsDASH"> <li>Heated steering wheel: Disconnect connector for heated steering wheel - <span class="clsEmphBOLD">8</span> -.</li> <li>Remove steering wheel - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> <li>Ensure that connector and catch engage fully (i.e. audibly).</li> <li>Attach steering wheel in center position (wheels in straight-ahead position).</li> <li>Replace bolt - <span class="clsEmphBOLD">7</span> - and tighten to 50 Nm.</li> </ul> <p>3 - Connector for coil</p> <p>4 - Connector for airbag unit</p> <p>5 - Airbag unit</p> <p>6 - Horn connector</p> <p>7 - Multi-point socket head bolt</p> <ul class="clsBULLET"> <li>Tightening torque 50 Nm</li> </ul> <p>8 - Connector for heated steering wheel</p> <p>9 - Self-cancelling ring with slip ring</p><a name="S27364117872008020700000"></a><h2 class="clsHeadThree">Airbag unit (sports steering wheel), assembly overview</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe safety precautions for working on airbag --> <a class="clsHyperlink" href="#S20232812062008020700000">Safety precautions when working on airbag</a>.</td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020761" name="S18036678052008020700000">Fig. 76: Airbag Unit (Sports Steering Wheel), Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Self-cancelling ring with slip ring</p> <p>2 - Connector for airbag unit</p> <p>3 - Torx bolts T30 (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 7 Nm</li> </ul> <p>4 - Connector for coil</p> <p>5 - Steering wheel</p> <p>6 - Multi-point socket head bolt</p> <ul class="clsBULLET"> <li>Tightening torque 50 Nm</li> </ul> <p>7 - Airbag unit</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Disconnect battery Ground (GND) strap.</li> <li>Release steering column adjuster.</li> <li>Pull steering wheel - <span class="clsEmphBOLD">5</span> - outward and upward as far as possible.</li> <li>Move steering wheel - <span class="clsEmphBOLD">5</span> - to vertical position.</li> </ul> <ul class="clsDASH"> <li>Remove Torx bolt T30 - <span class="clsEmphBOLD">3</span> -.</li> <li>Turn steering wheel half a turn back and unscrew second Torx bolt T 30 - <span class="clsEmphBOLD">3</span> -.</li> <li>Disconnect connector for airbag unit - <span class="clsEmphBOLD">2</span> -.</li> <li>Put airbag unit down - <span class="clsEmphBOLD">7</span> - with impact cushion facing upward.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> <li>Ensure that connector and catch engage fully (i.e. audibly).</li> <li>Ensure that no cable is on gas generator.</li> <li>Ensure that airbag cable is not trapped. Lay airbag cable in a loop to the left.</li> </ul> <ul class="clsDASH"> <li>Tighten bolts - <span class="clsEmphBOLD">3</span> - (2x) to a torque of 7 Nm.</li> <li>Switch ignition on.</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>There must be no one in the vehicle when the battery is being connected.</td> </tr> </table></span></p> <ul class="clsDASH"> <li>Connect battery Ground (GND) strap.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After connecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> <li>If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.</li> </ul> </td> </tr> </table></span></p><a name="S34086582592008020700000"></a><h2 class="clsHeadThree">Steering wheel (sports steering wheel), assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020761" name="S31189861332008020700000">Fig. 77: Steering Wheel (Sports Steering Wheel), Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Self-cancelling ring with slip ring</p> <p>2 - Connector for airbag unit</p> <p>3 - Torx bolts T30 (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 7 Nm</li> </ul> <p>4 - Connector for coil</p> <p>5 - Steering wheel</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove airbag unit (sports steering wheel) --> <a class="clsHyperlink" href="#S27364117872008020700000">Airbag unit (sports steering wheel), assembly overview</a>.</li> <li>Center steering wheel (wheels in straight-ahead position).</li> <li>Remove bolt - <span class="clsEmphBOLD">6</span> -.</li> <li>Disconnect connector for coil - <span class="clsEmphBOLD">4</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove steering wheel - <span class="clsEmphBOLD">5</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> <li>Ensure that connector and catch engage fully (i.e. audibly).</li> <li>Attach steering wheel in center position (wheels in straight-ahead position).</li> <li>Replace bolt - <span class="clsEmphBOLD">6</span> - and tighten to 50 Nm.</li> </ul> <p>6 - Multi-point socket head bolt</p> <ul class="clsBULLET"> <li>Tightening torque 50 Nm</li> </ul> <p>7 - Airbag unit</p><a name="S36530575702008020700000"></a><h2 class="clsHeadThree">Airbag unit (multi-function steering wheel), assembly overview</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe safety precautions for working on airbag --> <a class="clsHyperlink" href="#S20232812062008020700000">Safety precautions when working on airbag</a>.</td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020762" name="S09611313192008020700000">Fig. 78: Airbag Unit (Multi-Function Steering Wheel), Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Torx bolts T30 (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 7 Nm</li> </ul> <p>2 - Steering wheel</p> <p>3 - Connector for coil</p> <p>4 - Connector for airbag unit</p> <p>5 - Airbag unit</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Disconnect battery Ground (GND) strap.</li> <li>Release steering column adjuster.</li> <li>Pull steering wheel - <span class="clsEmphBOLD">2</span> - outward and upward as far as possible.</li> <li>Move steering wheel - <span class="clsEmphBOLD">2</span> - to vertical position.</li> </ul> <ul class="clsDASH"> <li>Remove Torx bolt T30 - <span class="clsEmphBOLD">1</span> -.</li> <li>Turn steering wheel half a turn back and release second Torx bolt T 30 - <span class="clsEmphBOLD">1</span> -.</li> <li>Disconnect connector for airbag unit - <span class="clsEmphBOLD">4</span> -.</li> <li>Put airbag unit down - <span class="clsEmphBOLD">5</span> - with impact cushion facing upward.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> <li>Ensure that connector and catch engage fully (i.e. audibly).</li> <li>Ensure that no cable is on gas generator.</li> <li>Ensure that airbag cable is not trapped. Lay airbag cable in a loop to the left.</li> </ul> <ul class="clsDASH"> <li>Tighten bolts - <span class="clsEmphBOLD">1</span> - (2x) to a torque of 7 Nm.</li> <li>Switch ignition on.</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>There must be no one in the vehicle when the battery is being connected.</td> </tr> </table></span></p> <ul class="clsDASH"> <li>Connect battery Ground (GND) strap.</li> </ul> <p>6 - Multi-point socket head bolt</p> <ul class="clsBULLET"> <li>Tightening torque 50 Nm</li> </ul> <p>7 - Supply cable</p> <p>8 - Clip</p> <p>9 - Connector for multi-function steering wheel</p> <p>10 - Connector for heated steering wheel</p> <p>11 - Self-cancelling ring with slip ring</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After connecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> <li>If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.</li> </ul> </td> </tr> </table></span></p><a name="S11209544622008020700000"></a><h2 class="clsHeadThree">Steering wheel (multi-function steering wheel), assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020762" name="S06805016842008020700000">Fig. 79: Steering Wheel (Multi-Function Steering Wheel), Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Torx bolts T30 (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 7 Nm</li> </ul> <p>2 - Steering wheel</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove airbag unit (multi-function steering wheel) --> Refer to --> <a class="clsHyperlink" href="#S36530575702008020700000">Airbag unit (multi-function steering wheel), assembly overview</a>.</li> <li>Center steering wheel (wheels in straight-ahead position).</li> <li>Remove bolt - <span class="clsEmphBOLD">6</span> -.</li> <li>Disconnect connector for coil - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsDASH"> <li>Disconnect multi-function cable connector - <span class="clsEmphBOLD">9</span> -.</li> <li>Heated steering wheel: Unplug connector for heated steering wheel - <span class="clsEmphBOLD">10</span> -.</li> <li>Remove steering wheel - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> <li>Ensure that connector and catch engage fully (i.e. audibly).</li> <li>Insert supply cable - <span class="clsEmphBOLD">7</span> - in clip - <span class="clsEmphBOLD">8</span> -.</li> <li>Attach steering wheel in center position (wheels in straight-ahead position).</li> </ul> <ul class="clsDASH"> <li>Replace bolt - <span class="clsEmphBOLD">4</span> - and tighten to 50 Nm.</li> </ul> <p>3 - Connector for coil</p> <p>4 - Connector for airbag unit</p> <p>5 - Airbag unit</p> <p>6 - Multi-point socket head bolt</p> <ul class="clsBULLET"> <li>Tightening torque 50 Nm</li> </ul> <p>7 - Supply cable</p> <p>8 - Clip</p> <p>9 - Connector for multi-function steering wheel</p> <p>10 - Connector for heated steering wheel</p> <p>11 - Self-cancelling ring with slip ring</p><a name="S38498610212008020700000"></a><h2 class="clsHeadThree">Self-cancelling ring with slip ring (coil connector/ESP sensor), removing and installing</h2> <p><span class="clsEmphBOLD">Special tools, testers and auxiliary items required</span> </p> <ul class="clsBULLET"> <li>Screwdriver T8 T40056</li> <li><span class="clsEmphBOLD">Removing:</span> </li> </ul> <ul class="clsDASH"> <li>Remove drivers airbag unit (standard steering wheel) --> <a class="clsHyperlink" href="#S12203095292008020700000">Airbag unit (standard steering wheel), assembly overview</a>.</li> <li>Remove drivers airbag unit (sports steering wheel) --> <a class="clsHyperlink" href="#S27364117872008020700000">Airbag unit (sports steering wheel), assembly overview</a>.</li> <li>Remove drivers airbag unit (multi-function steering wheel) --> <a class="clsHyperlink" href="#S36530575702008020700000">Airbag unit (multi-function steering wheel), assembly overview</a>.</li> <li>Remove steering wheel (standard steering wheel) --> <a class="clsHyperlink" href="#S34253118222008020700000">Steering wheel (standard steering wheel), assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Remove steering wheel (sports steering wheel) --> <a class="clsHyperlink" href="#S34086582592008020700000">Steering wheel (sports steering wheel), assembly overview</a>.</li> <li>Remove steering wheel (multi-function steering wheel) --> <a class="clsHyperlink" href="#S11209544622008020700000">Steering wheel (multi-function steering wheel), assembly overview</a>.</li> <li>Pull steering column out and down as far as possible.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020764" name="S38658579672008020700000">Fig. 80: Removing Torx Bolts With Screwdriver T8 T40056 As Well As Hex Socket Head Bolt & Separating Upper Trim For Steering Column Switch From Lower Trim</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove Torx bolts with screwdriver T8 T40056 - <span class="clsEmphBOLD">3</span> - and - <span class="clsEmphBOLD">5</span> - as well as hex socket head bolt - <span class="clsEmphBOLD">4</span> -.</li> <li>Tightening torque 1 Nm</li> <li>Separate upper trim - <span class="clsEmphBOLD">2</span> - for steering column switch from lower trim - <span class="clsEmphBOLD">1</span> - and remove both sections.</li> </ul> <p>To install, insert the upper trim into the hooks of the lower trim, press both sections together and screw in place.</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020765" name="S34738260432008020700000">Fig. 81: Disconnecting Connector, Release Catch And Pulling Return Spring With Slip Ring From Steering Column Switches</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Disconnect connector - <span class="clsEmphBOLD">1</span> -.</li> <li>Carefully release locking tabs - <span class="clsEmphBOLD">arrows</span> - and pull self-cancelling ring with slip ring off steering column switch.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing:</span> </li> </ul> <ul class="clsDASH"> <li>Make sure that all 3 locking tabs and connector are correctly engaged.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>The steering must be in the center position (wheels in straight-ahead position) when the self-cancelling ring with slip ring are removed and installed.</li> <li>Self-cancelling ring with slip ring is secured as a new part in the center position with a cable tie or tear ring.</li> <li>The ESP sensor must be adjusted in vehicles with ESP sensor in self-cancelling ring with slip ring.</li> </ul> </td> </tr> </table></span></p> <p>Refer to guided fault-finding, running gear, brake system, 01 systems_with self-diagnosis capability_ Bosch_5_7, anti-locking brake system_ABS_EDL_TCS_ESP, SYS45_ basic setting_ steering angle sensor.</p><a name="S21017632042008020700000"></a><h2 class="clsHeadTwo">Passengers airbag</h2><a name="S27921941672008020700000"></a><h2 class="clsHeadThree">Front passenger airbag, assembly overview</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe safety precautions for working on airbag --> <a class="clsHyperlink" href="#S20232812062008020700000">Safety precautions when working on airbag</a>.</td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021132" name="S23581554272008020700000">Fig. 82: Front Passenger Airbag, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Passengers airbag unit</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Disconnect battery Ground (GND) strap.</li> <li>Remove glove compartment --> <a class="clsHyperlink" href="#S42226185272008020700000">Glove compartment, assembly overview</a>.</li> <li>Disconnect connector behind airbag unit <a class="clsHyperlink" href="#S25490743782008040900000">Disconnecting airbag connector</a>.</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Never unplug connector - <span class="clsEmphBOLD">5</span> - (2-pin) at front passengers airbag unit.</td> </tr> </table></span></p> <ul class="clsDASH"> <li>Remove brace - <span class="clsEmphBOLD">7</span> -.</li> <li>Remove supports - <span class="clsEmphBOLD">2</span> - behind airbag unit.</li> <li>Remove nut - <span class="clsEmphBOLD">3</span> - (4x).</li> <li>Remove airbag unit.</li> </ul> <ul class="clsDASH"> <li>Put airbag unit down with impact cushion facing upward.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install airbag unit.</li> <li>Ensure connector behind airbag unit engages properly (audibly) <a class="clsHyperlink" href="#S25490743782008040900000">Disconnecting airbag connector</a>.</li> <li>Switch ignition on.</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>There must be no one in the vehicle when the battery is being connected.</td> </tr> </table></span></p> <ul class="clsDASH"> <li>Connect battery Ground (GND) strap.</li> </ul> <p>2 - Support</p> <ul class="clsBULLET"> <li>Must be replaced after airbag triggering.</li> <li>Remove front passengers airbag unit.</li> <li>Remove bolts - <span class="clsEmphBOLD">4</span> - (4x).</li> </ul> <p>3 - Nut (4x)</p> <ul class="clsBULLET"> <li>Must be replaced after airbag triggering</li> <li>Tightening torque 9 Nm</li> </ul> <p>4 - Bolts (4x)</p> <ul class="clsBULLET"> <li>Must be replaced after airbag triggering</li> <li>Tightening torque 9 Nm</li> </ul> <p>5 - Connector</p> <p>6 - Frame for airbag unit</p> <ul class="clsBULLET"> <li>Must be replaced after airbag triggering</li> <li>Remove front passengers airbag unit.</li> </ul> <p>7 - Brace</p><a name="S25490743782008040900000"></a><h2 class="clsHeadFour">Disconnecting airbag connector</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021133" name="S15227155992008020700000">Fig. 83: Disconnecting Airbag Connector</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021134" name="S40500141202008020700000">Fig. 84: Pressing Release And Disconnecting Connector</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Press release - <span class="clsEmphBOLD">A</span> - and disconnect connector in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> </ul> <p>1 - Retainer for connector</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After connecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> <li>If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then interrogate again DTC memory.</li> </ul> </td> </tr> </table></span></p><a name="S31918835642008020700000"></a><h2 class="clsHeadTwo">Side airbags</h2><a name="S29676598482008020700000"></a><h2 class="clsHeadThree">Tools</h2> <p><span class="clsEmphBOLD">Special tools, workshop equipment, testers, measuring instruments and other items required</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00004543" name="S22616948822008020700000">Fig. 85: Special Tool - Engine And Transmission Holder VAS 6095</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>Engine and transmission holder VAS 6095</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00011774" name="S09347052782008020700000">Fig. 86: Fixture For Seat Repair VAS 6136</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>Fixture for seat repair VAS 6136</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00008767" name="S30447299842008020700000">Fig. 87: Torque Wrench V.A.G 1410</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>Torque wrench V.A.G 1410</p><a name="S30850800922008020700000"></a><h2 class="clsHeadThree">Side airbag (sports seat, standard seat), removing and installing</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe safety precautions for repairs to airbag --> <a class="clsHyperlink" href="#S20232812062008020700000">Safety precautions when working on airbag</a> and side airbags --> <a class="clsHyperlink" href="#S01206770512008020700000">Additional safety precautions for side airbag</a>.</td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021135" name="S15069751342008020700000">Fig. 88: Side Airbag (Sports Seat, Standard Seat) Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Side airbag, drivers/front passengers</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Disconnect battery Ground (GND) strap.</li> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> </ul> <ul class="clsDASH"> <li>Remove backrest adjuster --> <a class="clsHyperlink" href="#S13512333802008020700000">Backrest adjuster, removing and installing</a>.</li> <li>Remove seat height adjuster --> <a class="clsHyperlink" href="#S35287108962008020700000">Seat height adjuster, removing and installing</a>.</li> <li>Remove side trim on sill panel side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> <li>Remove side trim on tunnel side --> <a class="clsHyperlink" href="#S16766074912008020700000">Side trim on tunnel side, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove backrest cover panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> <li>Pry out staples - <span class="clsEmphBOLD">9</span> - (2x).</li> <li>Remove Velcro strips - <span class="clsEmphBOLD">8</span> - (2x).</li> </ul> <ul class="clsDASH"> <li>Disengage piping on side - <span class="clsEmphBOLD">4</span> -.</li> <li>Pry out piping at bottom - <span class="clsEmphBOLD">5</span> - (3x).</li> <li>Unfasten clip - <span class="clsEmphBOLD">6</span> - at cable guide - <span class="clsEmphBOLD">7</span> -.</li> <li>Lift out airbag cable - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove nuts - <span class="clsEmphBOLD">2</span> - (2x) of side airbag - <span class="clsEmphBOLD">1</span> -.</li> <li>Remove side airbag - <span class="clsEmphBOLD">1</span> -.</li> <li>Remove clip -11- and carefully pull out airbag cable - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> <li>Make sure airbag cable - <span class="clsEmphBOLD">3</span> - is routed between backrest frame and plastic guide - <span class="clsEmphBOLD">10</span> - and that airbag cable - <span class="clsEmphBOLD">3</span> - is not stretched.</li> <li>Secure clip -11-.</li> <li>Switch ignition on.</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>There must be no one in the vehicle when the battery is being connected.</td> </tr> </table></span></p> <ul class="clsDASH"> <li>Connect battery Ground (GND) strap.</li> </ul> <p>2 - Nuts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 5 Nm</li> <li>Always replace</li> </ul> <p>3 - Airbag cable</p> <p>4 - Side piping</p> <p>5 - Bottom piping (3x)</p> <p>6 - Clip</p> <p>7 - Cable guide</p> <p>8 - Velcro strips (2x)</p> <p>9 - Staples (2x)</p> <ul class="clsBULLET"> <li>Commercially available.</li> <li>Only use upholstery stapler.</li> </ul> <p>10 - Plastic guide</p> <p>11 - Clip</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After connecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> <li>If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.</li> </ul> </td> </tr> </table></span></p><a name="S28302218632008020700000"></a><h2 class="clsHeadThree">Side airbag (electric seat), assembly overview</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe safety precautions for repairs to airbag --> <a class="clsHyperlink" href="#S20232812062008020700000">Safety precautions when working on airbag</a> and side airbags --> <a class="clsHyperlink" href="#S01206770512008020700000">Additional safety precautions for side airbag</a>.</td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020769" name="S26725210982008020700000">Fig. 89: Side Airbag (Electric Seat), Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Side airbag drivers/front passengers</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Disconnect battery Ground (GND) strap.</li> <li>Remove seat --> <a class="clsHyperlink" href="#S26842980072008020700000">Front seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> </ul> <ul class="clsDASH"> <li>Remove backrest cover panel --> <a class="clsHyperlink" href="#S07940016712008020700000">Backrest cover panel, assembly overview</a>.</li> <li>Release sealing collar - <span class="clsEmphBOLD">4</span> -.</li> <li>Remove wiring harness - <span class="clsEmphBOLD">5</span> - upward.</li> <li>Remove nuts - <span class="clsEmphBOLD">2</span> - (2x) of side airbag - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsDASH"> <li>Pry off metal tab - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove side airbag - <span class="clsEmphBOLD">1</span> -.</li> <li>Remove clip - <span class="clsEmphBOLD">6</span> - and carefully remove wiring harness - <span class="clsEmphBOLD">5</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> <li>Make sure wiring harness - <span class="clsEmphBOLD">5</span> - runs between seat frame and plastic guide - <span class="clsEmphBOLD">7</span> - and that cables are not subject to strain.</li> <li>Fasten clip - <span class="clsEmphBOLD">6</span> -.</li> <li>Switch ignition on.</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>There must be no one in the vehicle when the battery is being connected.</td> </tr> </table></span></p> <ul class="clsDASH"> <li>Connect battery Ground (GND) strap.</li> </ul> <p>2 - Nuts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 5 Nm</li> <li>Always replace</li> </ul> <p>3 - Metal tab</p> <p>4 - Sealing collar</p> <p>5 - Wiring harness</p> <p>6 - Clip</p> <p>7 - Plastic guide</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After connecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> <li>If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.</li> </ul> </td> </tr> </table></span></p><a name="S09916310432008020700000"></a><h2 class="clsHeadTwo">Airbag crash sensors</h2><a name="S27730649142008020700000"></a><h2 class="clsHeadThree">Front airbag crash sensor, removing and installing</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe safety precautions for working on airbag --> <a class="clsHyperlink" href="#S20232812062008020700000">Safety precautions when working on airbag</a>.</td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020779" name="S35397862812008020700000">Fig. 90: Front Airbag Crash Sensor Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Front airbag crash sensor</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Disconnect battery Ground (GND) strap.</li> <li>Depending on engine version, remove air duct, if necessary.</li> <li>Release tab at yellow connector - <span class="clsEmphBOLD">3</span> - and disconnect connector.</li> <li>Remove two bolts - <span class="clsEmphBOLD">2</span> - on crash sensor - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Switch ignition on.</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>There must be no one in the vehicle when the battery is being connected.</td> </tr> </table></span></p> <ul class="clsDASH"> <li>Connect battery Ground (GND) strap.</li> </ul> <p>2 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 9 Nm</li> </ul> <p>3 - Connector</p> <p>4 - Lock carrier</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After connecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> <li>If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.</li> </ul> </td> </tr> </table></span></p><a name="S11249693692008020700000"></a><h2 class="clsHeadThree">Front side airbag crash sensor, removing and installing</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe safety precautions for working on airbag --> <a class="clsHyperlink" href="#S20232812062008020700000">Safety precautions when working on airbag</a>.</td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021136" name="S28054890402008020700000">Fig. 91: Identifying Connector On Crash Sensor And Crash Sensor</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Disconnect battery Ground (GND) strap.</li> <li>Remove side trim --> <a class="clsHyperlink" href="#S16648227682008020700000">Left side trim, assembly overview</a>.</li> <li>Remove belt reel of front seat belt --> <a class="clsHyperlink" href="#S08119391202008020700000">Front 3-point seat belt with belt tensioner, assembly overivew</a>.</li> <li>Remove belt reel insulation --> <a class="clsHyperlink" href="#S06560571602008020700000">Insulation, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (2x).</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 9 Nm</li> </ul> <ul class="clsDASH"> <li>Disconnect connector on crash sensor - <span class="clsEmphBOLD">1</span> - and remove crash sensor - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021136" name="S29381948962008020700000">Fig. 92: Identifying Connector On Crash Sensor And Crash Sensor</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Install crash sensor - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> <li>Switch ignition on.</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>There must be no one in the vehicle when the battery is being connected.</td> </tr> </table></span></p> <ul class="clsDASH"> <li>Connect battery Ground (GND) strap.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After connecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> <li>If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.</li> </ul> </td> </tr> </table></span></p><a name="S03943647932008020700000"></a><h2 class="clsHeadTwo">Rollover protection</h2><a name="S08200032562008020700000"></a><h2 class="clsHeadThree">Rollover protection, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021137" name="S36924251612008020700000">Fig. 93: Rollover Protection, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Rollover protection</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove rear bench seat --> <a class="clsHyperlink" href="#S29470569182008020700000">Rear seat bench, assembly overview</a>.</li> <li>Remove rear seat backrest --> <a class="clsHyperlink" href="#S22787736622008020700000">Rear seat backrest, assembly overview</a>.</li> <li>Remove trim for ski bag --> <a class="clsHyperlink" href="#S14379503132008020700000">Removing and installing trim for through-load bag</a>.</li> <li>Close convertible top and fold convertible top compartment upward.</li> </ul> <ul class="clsDASH"> <li>Unclip clips - <span class="clsEmphBOLD">3</span> - (2x) on back panel trim - <span class="clsEmphBOLD">2</span> -.</li> <li>Fold back panel trim - <span class="clsEmphBOLD">2</span> - aside in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> </ul> <p>2 - Luggage compartment back panel trim</p> <p>3 - Clips (2x)</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021138" name="S08020071842008020700000">Fig. 94: Identifying Bolts & Rollover Bar</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Rollover bar</p> <ul class="clsBULLET"> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (2x).</li> <li>Fold convertible top compartment downward.</li> </ul> <p>2 - Bolts (2x)</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021139" name="S23900482792008020700000">Fig. 95: Identifying Rollover Protection, Clips & Luggage Compartment Back Panel Trim</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Rollover protection</p> <ul class="clsBULLET"> <li>Actuate convertible top far enough to allow access to convertible top compartment.</li> <li>Extend rollover protection - <span class="clsEmphBOLD">1</span> - Refer to guided fault-finding, body, general body repairs, 01 systems with self-diagnosis capability, Airbag 8.4E, Functions-Airbag 8.4E J234-Airbag Control Module, output DTM.</li> <li>Unclip clips - <span class="clsEmphBOLD">3</span> - (2x) on back panel trim - <span class="clsEmphBOLD">2</span> -.</li> <li>Fold back panel trim - <span class="clsEmphBOLD">2</span> - aside in direction of arrow.</li> </ul> <p>2 - Luggage compartment back panel trim</p> <p>3 - Clips (2x)</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021140" name="S05837710662008020700000">Fig. 96: Identifying Rollover Protection & Bolts</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Rollover protection</p> <ul class="clsBULLET"> <li>Check if and where shims are installed on rollover protection - <span class="clsEmphBOLD">1</span> -.</li> <li>Mark the points where the shims were removed.</li> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (4x).</li> </ul> <p>2 - Bolts (4x)</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021141" name="S09102907912008020700000">Fig. 97: Identifying Catch, Solenoid Valve & Rollover Protection</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Rollover protection</p> <ul class="clsBULLET"> <li>Press catch - <span class="clsEmphBOLD">3</span> - and detach connector for solenoid valve - <span class="clsEmphBOLD">2</span> -.</li> <li>Pull out rollover protection - <span class="clsEmphBOLD">1</span> -.</li> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>If installed, install shims in same places on rollover protection - <span class="clsEmphBOLD">1</span> -.</li> <li>Retract rollover protection - <span class="clsEmphBOLD">1</span> - <a class="clsHyperlink" href="#S06509815492008040900000">Retracting rollover protection</a>.</li> <li>Ensure that connector for solenoid valve - <span class="clsEmphBOLD">2</span> - engages audibly.</li> <li>Install rollover protection - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul> <ul class="clsDASH"> <li>Check function of rollover protection with control element test. Refer to guided fault-finding, body, general body repairs, 01 systems with self-diagnosis capability, Airbag 8.4E, Functions-Airbag 8.4E J234-Airbag Control Module, output DTM.</li> </ul> <p>2 - Connector for solenoid valve</p> <p>3 - Release</p><a name="S06509815492008040900000"></a><h2 class="clsHeadFour">Retracting rollover protection</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021142" name="S03337983302008020700000">Fig. 98: Retracting Rollover Protection</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Ensure that hands do not become trapped when retracting rollover protection.</td> </tr> </table></span></p> <ul class="clsDASH"> <li>Press release lever - <span class="clsEmphBOLD">1</span> - in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> <li>Retract rollover protection.</li> </ul><a name="S41165088552008020700000"></a><h2 class="clsHeadThree">Rollover protection impact bar, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021143" name="S15556190962008020700000">Fig. 99: Rollover Protection Impact Bar Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Extend rollover bar. Refer to guided fault-finding, body, general body repairs, 01 systems with self-diagnosis capability, Airbag 8.4E, Functions-Airbag 8.4E J234-Airbag Control Module, output DTM.</li> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (4x). Tightening torque 5 Nm</li> <li>Remove impact bar - <span class="clsEmphBOLD">1</span> - upward.</li> <li>When installing, push the back of the impact bar under the guide.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S41505270512008020700000"></a><h2 class="clsHeadOne">70 - Interior trim</h2><a name="S08089366292008020700000"></a><h2 class="clsHeadTwo">Front door trims</h2><a name="S03833141292008020700000"></a><h2 class="clsHeadThree">Component locations, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021144" name="S31618473352008020700000">Fig. 100: Front Door Trims Component Locations, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Removing and installing door trim --> <a class="clsHyperlink" href="#S18104436222008020700000">Door trim, assembly overview</a></p> <p>2 - Removing and installing trim panel --> <a class="clsHyperlink" href="#S20701533362008020700000">Trim, removing and installing</a></p> <p>3 - Removing and installing armrest --> <a class="clsHyperlink" href="#S36868373532008020700000">Armrest, removing and installing</a></p> <p>4 - Removing and installing window regulator switch module --> <a class="clsHyperlink" href="#S27916753522008020700000">Switch panel for window regulator, removing and installing</a></p> <p>5 - Removing and installing interior door handle --> <a class="clsHyperlink" href="#S37762353162008020700000">Interior door handle, removing and installing</a></p> <p>6 - Removing and installing central locking switch --> <a class="clsHyperlink" href="#S37489727612008020700000">Central locking switch, removing and installing</a></p> <p>7 - Removing and installing mirror adjustment switch --> <a class="clsHyperlink" href="#S12332627532008020700000">Mirror adjustment switch, removing and installing</a></p> <p>8 - Removing and installing bass speaker trim --> <a class="clsHyperlink" href="#S09450912322008020700000">Bass speaker trim, removing and installing</a></p> <p>9 - Removing and installing memory seat switch panel --> <a class="clsHyperlink" href="#S33077524372008020700000">Switch panel for memory seat, removing and installing</a></p> <p>10 - Removing and installing courtesy light --> <a class="clsHyperlink" href="#S37582744122008020700000">Door warning light and courtesy light, removing and installing</a></p> <p>11 - Removing and installing switch panel for tailgate release and/or anti-theft alarm --> <a class="clsHyperlink" href="#S18345963692008020700000">Switch panel for tailgate release and/or deactivation of anti-theft alarm, assembly overview</a></p> <p>12 - Removing and installing door warning light --> <a class="clsHyperlink" href="#S37582744122008020700000">Door warning light and courtesy light, removing and installing</a></p><a name="S18104436222008020700000"></a><h2 class="clsHeadThree">Door trim, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021145" name="S06282977922008020700000">Fig. 101: Door Trim, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Door trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove triangular treble speaker trim --> <a class="clsHyperlink" href="#S07592625582008020700000">Treble speaker, removing and installing</a>.</li> <li>Remove trim panel - <span class="clsEmphBOLD">6</span> - --> <a class="clsHyperlink" href="#S20701533362008020700000">Trim, removing and installing</a>.</li> <li>Remove bolts - <span class="clsEmphBOLD">5</span> - (2x).</li> <li>Using a screwdriver, pry out switch panel of window regulator - <span class="clsEmphBOLD">3</span> - from below through hole.</li> </ul> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">4</span> -.</li> <li>Remove bolt - <span class="clsEmphBOLD">7</span> -.</li> <li>Unclip door trim - <span class="clsEmphBOLD">1</span> - starting at bottom.</li> <li>Detach door trim - <span class="clsEmphBOLD">1</span> - upward.</li> </ul> <ul class="clsDASH"> <li>Disconnect connector to window regulator control unit <a class="clsHyperlink" href="#S09388090012008040900000">Disconnecting connector at window regulator control unit</a></li> <li>Disengage Bowden cable for interior door handle --> <a class="clsHyperlink" href="#S14848585982008040900000">Disengaging Bowden cable for interior door handle</a></li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Make sure expanding nut - <span class="clsEmphBOLD">10</span> - is clipped into door shell - <span class="clsEmphBOLD">9</span> -.</li> <li>Make sure all clips - <span class="clsEmphBOLD">8</span> - (8x) are in position on inside of door trim. Replace damaged clips - <span class="clsEmphBOLD">8</span> - <a class="clsHyperlink" href="#S14026480762008040900000">Replacing door trim securing clip</a></li> <li>Make sure all clips - <span class="clsEmphBOLD">2</span> - (6x) are clipped in on inside of door trim - <span class="clsEmphBOLD">1</span> -.</li> <li>Install door trim - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul> <p>2 - Clips (6x)</p> <p>3 - Window regulator switch panel</p> <p>4 - Bolt</p> <p>5 - Bolts (2x)</p> <p>6 - Trim strip</p> <p>7 - Bolt</p> <p>8 - Clips (8x)</p> <p>9 - Door shell</p> <p>10 - Expanding nut</p><a name="S14848585982008040900000"></a><h2 class="clsHeadFour">Disengaging Bowden cable for interior door handle</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021146" name="S16156258362008020700000">Fig. 102: Disengaging Bowden Cable For Interior Door Handle</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pull Bowden cable - <span class="clsEmphBOLD">2</span> - out of guide - <span class="clsEmphBOLD">1</span> -.</li> <li>Detach hook - <span class="clsEmphBOLD">3</span> -.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>When installing, make sure hook - <span class="clsEmphBOLD">3</span> - is facing upward.</li> </ul> </td> </tr> </table></span></p><a name="S09388090012008040900000"></a><h2 class="clsHeadFour">Disconnecting connector at window regulator control unit</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020789" name="S09177526002008020700000">Fig. 103: Disconnecting Connector At Window Regulator Control Unit</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Detach catch - <span class="clsEmphBOLD">2</span> -.</li> <li>Disconnect connector - <span class="clsEmphBOLD">3</span> - from control unit - <span class="clsEmphBOLD">1</span> - in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> </ul><a name="S14026480762008040900000"></a><h2 class="clsHeadFour">Replacing door trim securing clip</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020790" name="S22724648272008020700000">Fig. 104: Replacing Door Trim Securing Clip</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Press retainer tab - <span class="clsEmphBOLD">2</span> - and pull out clip - <span class="clsEmphBOLD">1</span> - in direction of arrow.</li> </ul><a name="S20701533362008020700000"></a><h2 class="clsHeadThree">Trim, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021147" name="S38499877102008020700000">Fig. 105: Removing Trim</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Carefully pry out trim - <span class="clsEmphBOLD">1</span> - at front end in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> <li>Unclip trim panel - <span class="clsEmphBOLD">1</span> -.</li> </ul><a name="S05196829242008020700000"></a><h2 class="clsHeadThree">Insulation, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021148" name="S20735520862008020700000">Fig. 106: Insulation, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Door shell</p> <p>2 - Insulation</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>When removing insulation - <span class="clsEmphBOLD">2</span> - , ensure that insulation - <span class="clsEmphBOLD">2</span> - is not damaged.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Make sure adhesive bead - <span class="clsEmphBOLD">3</span> - is not dirty or damaged.</li> <li>Ensure that insulation - <span class="clsEmphBOLD">2</span> - is not damaged.</li> <li>Press adhesive bead - <span class="clsEmphBOLD">3</span> - tightly all around door shell - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p>3 - Adhesive bead</p><a name="S30111453242008020700000"></a><h2 class="clsHeadThree">Exploded view of door trim cable routing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021149" name="S30778730442008020700000">Fig. 107: Exploded View Of Door Trim Cable Routing</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cable to mirror adjustment switch</p> <p>2 - Cable to central locking system switch</p> <p>3 - Cable to switch panel for window regulator</p> <p>4 - Cable to display of anti-theft alarm</p> <p>5 - Cable to door warning light</p> <p>6 - Cable to anti-theft alarm deactivation switch</p> <p>7 - Cable to courtesy light</p> <p>8 - Cable to tailgate release switch</p> <p>9 - Cable to window regulator control unit connector</p> <p>10 - Cable to memory seat switch panel</p><a name="S36868373532008020700000"></a><h2 class="clsHeadThree">Armrest, removing and installing</h2> <ul class="clsDASH"> <li>Remove door trim --> <a class="clsHyperlink" href="#S18104436222008020700000">Door trim, assembly overview</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021150" name="S06599023572008020700000">Fig. 108: Armrest Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (2x).</li> <li>Disconnect connector - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove bolts - <span class="clsEmphBOLD">4</span> - (8x).</li> <li>Unclip armrest at retainer tab - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Figure shows armrest without cover.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021151" name="S42634250232008020700000">Fig. 109: Removing Armrest & Unplugging Connector</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove armrest - <span class="clsEmphBOLD">1</span> -.</li> <li>Detach cover on underside of armrest - <span class="clsEmphBOLD">1</span> -.</li> <li>Unplug connector - <span class="clsEmphBOLD">2</span> -.</li> </ul><a name="S37489727612008020700000"></a><h2 class="clsHeadThree">Central locking switch, removing and installing</h2> <ul class="clsDASH"> <li>Remove door trim --> <a class="clsHyperlink" href="#S18104436222008020700000">Door trim, assembly overview</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021152" name="S35038248932008020700000">Fig. 110: Disconnecting Connector & Prying Out Central Locking Switch</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Disconnect connector - <span class="clsEmphBOLD">1</span> -.</li> <li>Using a screwdriver, pry out central locking switch - <span class="clsEmphBOLD">2</span> -.</li> </ul><a name="S12332627532008020700000"></a><h2 class="clsHeadThree">Mirror adjustment switch, removing and installing</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Figure shows armrest without cover.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Remove door trim --> <a class="clsHyperlink" href="#S18104436222008020700000">Door trim, assembly overview</a>.</li> <li>Remove armrest --> <a class="clsHyperlink" href="#S36868373532008020700000">Armrest, removing and installing</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021153" name="S00358266792008020700000">Fig. 111: Prying Out Mirror Adjustment Switch & Disconnecting Connector At Mirror Adjustment Switch</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a screwdriver, pry out mirror adjustment switch - <span class="clsEmphBOLD">1</span> -.</li> <li>Disconnect connector at mirror adjustment switch - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S37762353162008020700000"></a><h2 class="clsHeadThree">Interior door handle, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove door trim --> <a class="clsHyperlink" href="#S18104436222008020700000">Door trim, assembly overview</a>.</li> <li>Remove central locking switch --> <a class="clsHyperlink" href="#S37489727612008020700000">Central locking switch, removing and installing</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020799" name="S34134670432008020700000">Fig. 112: Interior Door Mechanism Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">1</span> -.</li> <li>Press retaining tabs - <span class="clsEmphBOLD">2</span> - (2x) and remove interior door handle - <span class="clsEmphBOLD">3</span> - to front.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S27916753522008020700000"></a><h2 class="clsHeadThree">Switch panel for window regulator, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021154" name="S23759791462008020700000">Fig. 113: Identifying Switch Panel Of Window Regulator</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a screwdriver, pry out switch panel of window regulator - <span class="clsEmphBOLD">1</span> - from below through hole.</li> <li>Disconnect connector.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S33077524372008020700000"></a><h2 class="clsHeadThree">Switch panel for memory seat, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021155" name="S01342089442008020700000">Fig. 114: Prying Out Switch Panel For Memory Seat</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a screwdriver, pry out switch panel for memory seat - <span class="clsEmphBOLD">1</span> -.</li> <li>Disconnect connector.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S18345963692008020700000"></a><h2 class="clsHeadThree">Switch panel for tailgate release and/or deactivation of anti-theft alarm, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021156" name="S32547575282008020700000">Fig. 115: Switch Panel For Tailgate Release And/Or Deactivation Of Anti-Theft Alarm, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Switch panel for tailgate release and deactivation of anti-theft alarm</p> <p>2 - Switch panel for tailgate release or deactivation of anti-theft alarm</p> <p>3 - Dummy cover</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Using a screwdriver, carefully pry out switch panel.</li> <li>Disconnect connector(s) from switch panel</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install switch module in reverse order of removal.</li> </ul><a name="S37582744122008020700000"></a><h2 class="clsHeadThree">Door warning light and courtesy light, removing and installing</h2> <ul class="clsDASH"> <li>Remove door trim --> <a class="clsHyperlink" href="#S18104436222008020700000">Door trim, assembly overview</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020796" name="S26537214392008020700000">Fig. 116: Door Warning Lights And Footwell Lighting Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a screwdriver, pry door warning light - <span class="clsEmphBOLD">1</span> - out from below and pull door warning light - <span class="clsEmphBOLD">1</span> - out with cable.</li> <li>Disconnect connector on door warning light - <span class="clsEmphBOLD">1</span> -.</li> <li>Using a screwdriver, pry out courtesy light - <span class="clsEmphBOLD">2</span> - at front and pull courtesy light - <span class="clsEmphBOLD">2</span> - out with cable.</li> <li>Disconnect connector on courtesy light - <span class="clsEmphBOLD">2</span> -.</li> </ul><a name="S07592625582008020700000"></a><h2 class="clsHeadThree">Treble speaker, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021157" name="S09952291012008020700000">Fig. 117: Identifying Grille, Bolt, Triangular Trim Of Treble Speaker & Connector From Triangular Treble Speaker Trim</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Unclip grille - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove bolt - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove triangular trim of treble speaker - <span class="clsEmphBOLD">1</span> - upward.</li> <li>Disconnect connector from triangular treble speaker trim - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Unclip grille - <span class="clsEmphBOLD">2</span> - from triangular treble speaker trim - <span class="clsEmphBOLD">1</span> -.</li> <li>Install triangular treble speaker trim - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul><a name="S09450912322008020700000"></a><h2 class="clsHeadThree">Bass speaker trim, removing and installing</h2> <ul class="clsDASH"> <li>Remove door trim --> <a class="clsHyperlink" href="#S18104436222008020700000">Door trim, assembly overview</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021158" name="S02282493772008020700000">Fig. 118: Bass Speaker Trim Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a screwdriver, pry out circlips - <span class="clsEmphBOLD">1</span> - (14x).</li> <li>On deactivation of anti-theft alarm: Disconnect connector - <span class="clsEmphBOLD">2</span> -.</li> <li>On tailgate release: Detach connector - <span class="clsEmphBOLD">3</span> -.</li> <li>Disconnect memory seat connector - <span class="clsEmphBOLD">4</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove bass speaker trim.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S02209772052008020700000"></a><h2 class="clsHeadTwo">Rear side trim</h2><a name="S22492106142008020700000"></a><h2 class="clsHeadThree">Rear side trim, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021159" name="S21468765942008020700000">Fig. 119: Rear Side Trim, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Side trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove rear bench seat --> <a class="clsHyperlink" href="#S29470569182008020700000">Rear seat bench, assembly overview</a>.</li> <li>Remove rear seat backrest --> <a class="clsHyperlink" href="#S22787736622008020700000">Rear seat backrest, assembly overview</a>.</li> <li>Remove decorative panel --> <a class="clsHyperlink" href="#S29710784222008020700000">Decorative panel, removing and installing</a>.</li> <li>Unclip center piece - <span class="clsEmphBOLD">4</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">5</span> -.</li> <li>Reach into side trim - <span class="clsEmphBOLD">1</span> - and unclip side trim - <span class="clsEmphBOLD">1</span> - at clips - <span class="clsEmphBOLD">2</span> - , - <span class="clsEmphBOLD">7</span> - and - <span class="clsEmphBOLD">6</span> -.</li> <li>Remove side trim - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li>If side trim - <span class="clsEmphBOLD">1</span> - is to be replaced:</li> </ul> <ul class="clsDASH"> <li>Remove anchorage point for outer floor panel --> <a class="clsHyperlink" href="#S31873673212008020700000">Front anchorage point for outer floor panel</a>.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After installation ensure that seal is pulled correctly over side trim.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Pull back clip - <span class="clsEmphBOLD">6</span> - to loosen clip - <span class="clsEmphBOLD">6</span> -.</li> <li>Install side trim - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul> <p>2 - Clip</p> <p>3 - Decorative panel</p> <p>4 - Center piece</p> <p>5 - Bolt</p> <p>6 - Clip</p> <p>7 - Clip</p><a name="S29710784222008020700000"></a><h2 class="clsHeadThree">Decorative panel, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021160" name="S32192968582008020700000">Fig. 120: Removing Decorative Panel</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Carefully pry off decorative panel - <span class="clsEmphBOLD">1</span> - in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> <li>Unclip decorative panel - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S06560571602008020700000"></a><h2 class="clsHeadThree">Insulation, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021161" name="S21621645132008020700000">Fig. 121: Insulation, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Insulation with loudspeaker installed</p> <p>2 - Insulation with loudspeaker not installed</p> <p>3 - Insulation</p> <p>4 - Belt reel insulation</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove rear bench seat --> <a class="clsHyperlink" href="#S29470569182008020700000">Rear seat bench, assembly overview</a>.</li> <li>Remove rear seat backrest --> <a class="clsHyperlink" href="#S22787736622008020700000">Rear seat backrest, assembly overview</a>.</li> <li>Remove decorative panel --> <a class="clsHyperlink" href="#S22492106142008020700000">Rear side trim, assembly overview</a>.</li> <li>For belt reel insulation: Remove belt reel of front seat belt --> <a class="clsHyperlink" href="#S08119391202008020700000">Front 3-point seat belt with belt tensioner, assembly overivew</a>.</li> </ul> <ul class="clsDASH"> <li>For all insulation: When removing insulation, ensure that insulation does not become damaged.</li> <li>Remove insulation.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Press insulation evenly and firmly onto body.</li> <li>For belt reel insulation: Install belt reel --> <a class="clsHyperlink" href="#S08119391202008020700000">Front 3-point seat belt with belt tensioner, assembly overivew</a>.</li> </ul><a name="S29457520592008020700000"></a><h2 class="clsHeadTwo">Instrument panel</h2><a name="S09086216972008020700000"></a><h2 class="clsHeadThree">Component locations, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021162" name="S08457860332008020700000">Fig. 122: Instrument Panel Component Locations, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Instrument panel</p> <ul class="clsBULLET"> <li>Removing --> <a class="clsHyperlink" href="#S33424142922008020700000">Instrument panel, removing and installing</a></li> </ul> <p>2 - Left instrument panel vent</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p>3 - Left instrument panel speaker</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p>4 - Instrument cluster --> <ul class="clsBULLET"> <li><a class="clsExtHyperlink" id="A00278929_S31067607762008020700000">90 INSTRUMENTS</a> </li> <li>90 INSTRUMENTS for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </p> <p>5 - Upper trim for steering column switch</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p>6 - Sunlight Photo Sensor G107</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p>7 - Center instrument panel speaker</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p>8 - Trim for center defroster vent</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p>9 - Center instrument panel vent</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p>10 - Front passengers airbag unit</p> <ul class="clsBULLET"> <li>Removing --> <a class="clsHyperlink" href="#S27921941672008020700000">Front passenger airbag, assembly overview</a></li> </ul> <p>11 - Right instrument panel speaker</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p>12 - Right instrument panel vent</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p>13 - Instrument panel cover, right</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p>14 - Right instrument panel trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p>15 - Glove compartment</p> <ul class="clsBULLET"> <li>Removing --> <a class="clsHyperlink" href="#S42226185272008020700000">Glove compartment, assembly overview</a></li> </ul> <p>16 - Center console</p> <ul class="clsBULLET"> <li>Removing --> <a class="clsHyperlink" href="#S14882181772008020700000">Center console, assembly overview</a></li> </ul> <p>17 - Front ashtray</p> <ul class="clsBULLET"> <li>Removing --> <a class="clsHyperlink" href="#S15955561612008020700000">Front ashtray, assembly overview</a></li> </ul> <p>18 - Removing instrument panel center section --> <a class="clsHyperlink" href="#S30589212862008020700000">Center section of instrument panel, assembly overview</a></p> <ul class="clsBULLET"> <li>Removing --> <a class="clsHyperlink" href="#S30589212862008020700000">Center section of instrument panel, assembly overview</a></li> </ul> <p>19 - Drivers storage compartment</p> <ul class="clsBULLET"> <li>Removing --> <a class="clsHyperlink" href="#S25023221752008020700000">Drivers storage compartment (without knee protection), removing and installing</a></li> </ul> <p>20 - Left instrument panel trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p>21 - Light switch and adjuster for headlight range control</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p>22 - Instrument panel cover, left</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul><a name="S33424142922008020700000"></a><h2 class="clsHeadThree">Instrument panel, removing and installing</h2> <p><span class="clsEmphBOLD">Special tools and workshop equipment required</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021163" name="S18400784502008020700000">Fig. 123: Front End Hook 3370 & Hook 3438</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li>Front end hook 3370</li> <li>Hook 3438</li> <li>Screwdriver T8 T40056</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>When disconnecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </td> </tr> </table></span></p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing:</span> </li> </ul> <ul class="clsDASH"> <li>Disconnect battery Ground (GND) strap at battery.</li> <li>Remove drivers airbag unit (standard steering wheel) --> <a class="clsHyperlink" href="#S12203095292008020700000">Airbag unit (standard steering wheel), assembly overview</a>.</li> <li>Remove drivers airbag unit (sports steering wheel) --> <a class="clsHyperlink" href="#S27364117872008020700000">Airbag unit (sports steering wheel), assembly overview</a>.</li> <li>Remove drivers airbag unit (multi-function steering wheel) --> <a class="clsHyperlink" href="#S36530575702008020700000">Airbag unit (multi-function steering wheel), assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Remove steering wheel (standard steering wheel) --> <a class="clsHyperlink" href="#S34253118222008020700000">Steering wheel (standard steering wheel), assembly overview</a>.</li> <li>Remove steering wheel (sports steering wheel) --> <a class="clsHyperlink" href="#S34086582592008020700000">Steering wheel (sports steering wheel), assembly overview</a>.</li> <li>Remove steering wheel (multi-function steering wheel) --> <a class="clsHyperlink" href="#S11209544622008020700000">Steering wheel (multi-function steering wheel), assembly overview</a>.</li> <li>Remove drivers storage compartment --> <a class="clsHyperlink" href="#S25023221752008020700000">Drivers storage compartment (without knee protection), removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove instrument cluster. --> <ul class="clsBULLET"> <li><a class="clsExtHyperlink" id="A00278929_S31067607762008020700000">90 INSTRUMENTS</a> </li> <li>90 INSTRUMENTS for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> <li>Remove glove compartment --> <a class="clsHyperlink" href="#S42226185272008020700000">Glove compartment, assembly overview</a>.</li> <li>Remove front passengers airbag unit --> <a class="clsHyperlink" href="#S27921941672008020700000">Front passenger airbag, assembly overview</a>.</li> <li>Remove center console --> <a class="clsHyperlink" href="#S14882181772008020700000">Center console, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Remove instrument panel center section --> <a class="clsHyperlink" href="#S30589212862008020700000">Center section of instrument panel, assembly overview</a>.</li> </ul><a name="S11596004182008020700000"></a><h2 class="clsHeadFour">Removing left instrument panel cover</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021100" name="S12221684862008020700000">Fig. 124: Removing Left Instrument Panel Cover</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Detach left instrument panel cover - <span class="clsEmphBOLD">arrow</span> - using front end hook 3370.</li> </ul><a name="S28663202652008020700000"></a><h2 class="clsHeadFour">Removing left outer instrument panel fastener</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021164" name="S30634444582008020700000">Fig. 125: Removing Left Outer Instrument Panel Fastener</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Unscrew bolts - <span class="clsEmphBOLD">1</span> - (2x). Tightening torque 4 Nm</li> </ul><a name="S06979464172008020700000"></a><h2 class="clsHeadFour">Disconnecting connectors for left and right vent temperature sensors G150 and G151</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021165" name="S20777183772008020700000">Fig. 126: Disconnecting Connectors For Left And Right Vent Temperature Sensors G150 And G151</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Disconnect connector - <span class="clsEmphBOLD">arrow</span> - at left and right vent temperature sensors G150 and G151.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>The illustration shows right vent temperature sensor -G151- on passenger side.</li> </ul> </td> </tr> </table></span></p><a name="S21640642692008020700000"></a><h2 class="clsHeadFour">Removing instrument panel vent</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021166" name="S09959180692008020700000">Fig. 127: Disconnecting Connector For Instrument Panel Vent Light</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Disconnect connector for instrument panel vent light.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>The illustration shows instrument panel vent on passenger side.</li> <li>The center instrument panel vents must be pulled out to detach connector for light.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Move rear air flaps of instrument panel vent into central position by turning adjustment wheel - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021167" name="S35414690532008020700000">Fig. 128: Guiding Tool 3438 In Position Into Instrument Panel Vent & Hooking Tool 3438 By Slightly Moving It Into Recesses At Rear End Of Instrument Panel Vent</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Guide tool 3438 in position - <span class="clsEmphBOLD">2</span> - or - <span class="clsEmphBOLD">3</span> - into instrument panel vent.</li> <li>Hook tool 3438 by slightly moving it into recesses - <span class="clsEmphBOLD">4</span> - at rear end of instrument panel vent.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021168" name="S12838281042008020700000">Fig. 129: Detaching Instrument Panel Vent Carefully To Rear Alternating Between Left/Right Using Special Tool 3438</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Detach instrument panel vent carefully to rear alternating between left and right using special tool 3438.</li> </ul><a name="S06621443792008020700000"></a><h2 class="clsHeadFour">Removing left and right instrument panel speaker</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021169" name="S12749069042008020700000">Fig. 130: Removing Left/Right Instrument Panel Speaker</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Carefully pry out loudspeaker trim - <span class="clsEmphBOLD">1</span> -.</li> <li>Remove bolts - <span class="clsEmphBOLD">2</span> -.</li> <li>Take out speaker and disconnect connectors.</li> </ul><a name="S41910891852008020700000"></a><h2 class="clsHeadFour">Removing and installing tray, switch and cup holder</h2> <ul class="clsDASH"> <li>Remove tray <a class="clsHyperlink" href="#S34428115912008040900000">Removing and installing storage tray</a>.</li> <li>Remove cup holder <a class="clsHyperlink" href="#S00166767452008040900000">Removing and installing cup holder</a> .</li> <li>Position a small flat-bladed screwdriver on top at the switch.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021170" name="S32785341872008020700000">Fig. 131: Prying Appropriate Switch Out Of Switch Mount</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Carefully pry appropriate switch out of switch mount - <span class="clsEmphBOLD">arrows</span> -.</li> <li>Disconnect connectors.</li> </ul><a name="S32954700792008020700000"></a><h2 class="clsHeadFour">Removing light switch and adjuster for headlight range control</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021171" name="S38901243592008020700000">Fig. 132: Pressing Light Switch And Turning Clockwise</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Press light switch - <span class="clsEmphBOLD">arrow 1</span> - and turn clockwise at same time - <span class="clsEmphBOLD">arrow 2</span> -.</li> <li>Keep switch in this position...</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021172" name="S28567111052008020700000">Fig. 133: Pulling Light Switch Out Of Switch Housing</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>... and pull light switch out of switch housing - <span class="clsEmphBOLD">3</span> -.</li> <li>Disconnect connector.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021173" name="S04717333382008020700000">Fig. 134: Pressing Headlight Range Control Adjuster Out Of Switch Housing</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Press headlight range control adjuster out of switch housing.</li> <li>Disconnect connector.</li> </ul><a name="S01962641492008020700000"></a><h2 class="clsHeadFour">Removing left instrument panel trim</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021174" name="S13551804522008020700000">Fig. 135: Removing Left Instrument Panel Trim</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (3x). Tightening torque 3 Nm</li> <li>Remove trim - <span class="clsEmphBOLD">2</span> - for instrument panel.</li> </ul><a name="S40001314962008020700000"></a><h2 class="clsHeadFour">Removing instrument panel mountings drivers side</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021175" name="S18234888752008020700000">Fig. 136: Removing Instrument Panel Mountings Drivers Side</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (2x). Tightening torque 4 Nm</li> </ul><a name="S30726844892008020700000"></a><h2 class="clsHeadFour">Removing upper steering column switch trim</h2> <p>Drivers airbag unit and steering wheel removed</p> <ul class="clsDASH"> <li>Pull steering column out and downward as far as possible.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020814" name="S09630450002008020700000">Fig. 137: Removing Upper Trim For Steering Column Switch</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (2x). Tightening torque 3 Nm</li> <li>Remove Torx bolts - <span class="clsEmphBOLD">3</span> - with screwdriver T8 T40056. Tightening torque 0.6 Nm</li> <li>Unclip surround from instrument panel downward - <span class="clsEmphBOLD">arrow</span> -.</li> <li>Remove upper steering column switch trim - <span class="clsEmphBOLD">2</span> -.</li> </ul><a name="S26467233132008020700000"></a><h2 class="clsHeadFour">Removing sunlight photo sensor G107</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020815" name="S29521362512008020700000">Fig. 138: Removing Sunlight Photo Sensor G107</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Carefully pry off cover - <span class="clsEmphBOLD">A</span> -.</li> <li>Remove bolt - <span class="clsEmphBOLD">B</span> -.</li> <li>Remove photo sensor.</li> <li>Disconnect cable connector.</li> </ul><a name="S40050164652008020700000"></a><h2 class="clsHeadFour">Removing center defroster vent trim</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021176" name="S16888491032008020700000">Fig. 139: Removing Center Defroster Vent Trim</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove defroster vent bolt - <span class="clsEmphBOLD">1</span> -. Tightening torque 0.8 Nm</li> </ul><a name="S09695234442008020700000"></a><h2 class="clsHeadFour">Removing center instrument panel speaker</h2> <p>Center defroster vent removed</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021177" name="S18471031562008020700000">Fig. 140: Removing Center Instrument Panel Speaker</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (2x). Tightening torque 2 Nm</li> <li>Swivel out speaker and disconnect connector.</li> </ul><a name="S24220497632008020700000"></a><h2 class="clsHeadFour">Removing right instrument panel cover</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021178" name="S18519004502008020700000">Fig. 141: Removing Right Instrument Panel Cover</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">1</span> - and detach trim - <span class="clsEmphBOLD">2</span> - to rear. Tightening torque 3 Nm</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>When installing trim for instrument panel cover, replace fasteners - <span class="clsEmphBOLD">3</span> -.</li> </ul> </td> </tr> </table></span></p><a name="S39074333802008020700000"></a><h2 class="clsHeadFour">Removing right instrument panel cover</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021095" name="S18489997762008020700000">Fig. 142: Removing Right Instrument Panel Cover Using Front End Hook 3370</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove right instrument panel cover - <span class="clsEmphBOLD">arrow</span> - using front end hook 3370.</li> </ul><a name="S24928677532008020700000"></a><h2 class="clsHeadFour">Removing right instrument panel end mountings</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021179" name="S38556059232008020700000">Fig. 143: Removing Right Instrument Panel End Mountings</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (2x). Tightening torque 4 Nm</li> </ul><a name="S23978835192008020700000"></a><h2 class="clsHeadFour">Removing center instrument panel mountings</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021180" name="S39106178622008020700000">Fig. 144: Removing Center Instrument Panel Mountings</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Unscrew bolts - <span class="clsEmphBOLD">1</span> - (4x). Tightening torque 4 Nm</li> <li>Pull out instrument panel toward the rear.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021181" name="S31532250282008020700000">Fig. 145: Checking Felt Pad Is Present On Left/Right Of Clip</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Check that felt pad - <span class="clsEmphBOLD">2</span> - is present on left and right of clip - <span class="clsEmphBOLD">1</span> -.</li> <li>Insert instrument panel into clip pressing it down slightly at the same time.</li> <li>Test that the instrument panel is located correctly in the clip at the front by pulling up lightly.</li> <li>Carry out remainder of installation in reverse order of removal.</li> </ul><a name="S21516382632008020700000"></a><h2 class="clsHeadThree">Left and/or right instrument panel air duct, removing and installing</h2><a name="S40796517312008020700000"></a><h2 class="clsHeadFour">Special tools and workshop equipment required</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00011775" name="S00072711182008020700000">Fig. 146: Pop Rivet Pliers VAS 5072</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li>Pop rivet tool VAS 5072</li> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove instrument panel --> <a class="clsHyperlink" href="#S33424142922008020700000">Instrument panel, removing and installing</a>.</li> <li>Remove damaged left or right vent temperature sensor G150 or G151.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020829" name="S01260063902008020700000">Fig. 147: Identifying Weld Points</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a sharp knife, cut off weld points - <span class="clsEmphBOLD">2</span> - (4x) flush with air duct.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020830" name="S22410794522008020700000">Fig. 148: Identifying Air Duct, Holes & Bolt</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove damaged air duct.</li> <li>Drill 5 mm holes at - <span class="clsEmphBOLD">2</span> - (3x).</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing:</span> </li> </ul> <ul class="clsDASH"> <li>Install new air duct, ensuring that no parts remain inside it.</li> <li>Install blind rivets supplied with air duct at - <span class="clsEmphBOLD">2</span> - (3x).</li> <li>Screw in bolt - <span class="clsEmphBOLD">3</span> - supplied with air duct.</li> </ul><a name="S05611431202008020700000"></a><h2 class="clsHeadTwo">Central tube, removing and installing</h2><a name="S14572969662008020700000"></a><h2 class="clsHeadThree">Components locations, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021182" name="S32161480942008020700000">Fig. 149: Central Tube Components Locations, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Angle bracket, left</p> <ul class="clsBULLET"> <li>For central tube</li> </ul> <p>2 - Bolts (3x)</p> <ul class="clsBULLET"> <li>Tightening torque 23 Nm</li> </ul> <p>3 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 9 Nm</li> </ul> <p>4 - Sealing washer</p> <p>5 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 6 Nm</li> </ul> <p>6 - Central tube</p> <p>7 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 9 Nm</li> </ul> <p>8 - Bolts (3x)</p> <ul class="clsBULLET"> <li>Tightening torque 23 Nm</li> </ul> <p>9 - Angle bracket, right</p> <ul class="clsBULLET"> <li>For central tube</li> </ul> <p>10 - Angle bracket</p> <p>11 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 9 Nm</li> </ul> <p>12 - Nut</p> <ul class="clsBULLET"> <li>Tightening torque 35 Nm</li> </ul> <p>13 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 8 Nm</li> </ul> <p>14 - Bracket</p> <ul class="clsBULLET"> <li>For air conditioner unit</li> </ul> <p>15 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 9 Nm</li> </ul> <p>16 - Brace</p> <p>17 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 9 Nm</li> </ul> <p>18 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 9 Nm</li> </ul> <p>19 - Support</p> <p>20 - Bolts (4x)</p> <ul class="clsBULLET"> <li>Tightening torque 5 Nm</li> </ul> <p>21 - Adapter center section</p> <p>22 - Support</p> <p>23 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 9 Nm</li> </ul> <p>24 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 8 Nm</li> </ul> <p>25 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 9 Nm</li> </ul> <p>26 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 8 Nm</li> </ul> <p>27 - Nut</p> <ul class="clsBULLET"> <li>Tightening torque 35 Nm</li> </ul><a name="S36607425212008020700000"></a><h2 class="clsHeadThree">Instrument panel central tube, removing and installing</h2><a name="S18027282202008020700000"></a><h2 class="clsHeadFour">Special tools and workshop equipment required</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00003655" name="S12532760492008020700000">Fig. 150: Identifying Pry Lever 80-200</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li>Pry bar 80-200</li> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove instrument panel --> <a class="clsHyperlink" href="#S33424142922008020700000">Instrument panel, removing and installing</a>.</li> <li>Remove instrument panel center section --> <a class="clsHyperlink" href="#S30589212862008020700000">Center section of instrument panel, assembly overview</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020833" name="S23684216802008020700000">Fig. 151: Removing Bolts From Fuse Carrier</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (2x) from fuse carrier - <span class="clsEmphBOLD">2</span> -. Tightening torque 3 Nm</li> <li>Lay the fuse carrier with attached wiring downward.</li> <li>Disconnect wiring harness from instrument panel subframe and set aside.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021183" name="S00613767542008020700000">Fig. 152: Unscrewing Bolts Of 3-Position Relay Carrier & Removing Nuts Of 6-Position Relay Carrier On Vehicles Electrical System Control Unit</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Unscrew bolts - <span class="clsEmphBOLD">1</span> - (2x) of 3-position relay carrier - <span class="clsEmphBOLD">2</span> -. Tightening torque 3 Nm</li> <li>Remove nuts - <span class="clsEmphBOLD">3</span> - (2x) of 6-position relay carrier - <span class="clsEmphBOLD">4</span> - on vehicles electrical system control unit. Tightening torque 2.4 Nm</li> <li>Lay the relay carrier with attached wiring downward.</li> <li>Disconnect wiring harness behind relay carriers from central tube and set aside.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020835" name="S31870080102008020700000">Fig. 153: Removing Pedal Bracket Bolts</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">2</span> - of pedal bracket. Tightening torque 23 Nm</li> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (4x). Tightening torque 22 Nm</li> <li>Lay steering column down in drivers footwell.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020836" name="S06549690532008020700000">Fig. 154: Identifying Left Brace Bolts & Screw</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (4x) of left support. Tightening torque 9 Nm</li> <li>Remove bolt - <span class="clsEmphBOLD">2</span> -. Tightening torque 8 Nm</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>If support does not have to be removed, simply loosen bolt - <span class="clsEmphBOLD">3</span> - and swing support downward.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Loosen or remove bolt - <span class="clsEmphBOLD">3</span> - (front attachment of support to air conditioner unit). Tightening torque 8 Nm</li> <li>Remove support or swing downward.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020838" name="S17805407322008020700000">Fig. 155: Removing Screws & Expose Cable</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (4x). Tightening torque 9 Nm</li> <li>Lay wiring aside - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove right support.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020839" name="S09475207032008020700000">Fig. 156: Removing Bolts Of Bracket For Air Conditioner</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (2x) of air conditioner unit bracket. Tightening torque 9 Nm</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00014443" name="S18209506772008020700000">Fig. 157: Removing Securing Clips And Cowl</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a screwdriver pry off both trim caps - <span class="clsEmphBOLD">3</span> -.</li> <li>Loosen the hex nuts - <span class="clsEmphBOLD">4</span> - a few turns.</li> <li>Remove wiper arms - <span class="clsEmphBOLD">2</span> - from the pivot shaft by tilting them slightly.</li> <li>Remove hex nuts completely and remove wiper arms.</li> </ul> <ul class="clsDASH"> <li>Remove retaining clips - <span class="clsEmphBOLD">1</span> - and remove air cowl grille - <span class="clsEmphBOLD">5</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00014444" name="S20073114992008020700000">Fig. 158: Removing Screws And Cover From E-Box In Plenum Chamber</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove cover for electronics box (plenum chamber) - <span class="clsEmphBOLD">arrow</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00014445" name="S23022524142008020700000">Fig. 159: Using Screwdriver To Remove Retainer Bar And Engine Control Module (ECM) J623</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a screwdriver, carefully lever off retainer - <span class="clsEmphBOLD">arrow</span> - and place engine control module with connected wiring on one side.</li> <li>Unclip retaining clip.</li> <li>If present, place transmission control module with connected wiring on one side.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020840" name="S03002029432008020700000">Fig. 160: Removing Bolts Of Connector Station</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (2x) of connector point. Tightening torque 3 Nm</li> <li>In plenum chamber, remove bolt - <span class="clsEmphBOLD">1</span> - from instrument panel central tube. Tightening torque 6 Nm</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021184" name="S07241543672008020700000">Fig. 161: Removing Nuts, Bolts & Ground (GND) Wires - Left</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove nuts - <span class="clsEmphBOLD">1</span> - (2x) on left. Tightening torque 35 Nm</li> <li>Remove bolt - <span class="clsEmphBOLD">3</span> - at top. Tightening torque 6 Nm</li> <li>Remove Ground (GND) wires - <span class="clsEmphBOLD">2</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021185" name="S05451200022008020700000">Fig. 162: Removing Nuts, Bolts & Ground (GND) Wires - Right</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove nut - <span class="clsEmphBOLD">2</span> - on right. Tightening torque 35 Nm</li> <li>Remove bolt - <span class="clsEmphBOLD">3</span> - at top. Tightening torque 6 Nm</li> <li>Remove Ground (GND) wires - <span class="clsEmphBOLD">1</span> -.</li> <li>Pull instrument panel central tube a few mm forward.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020843" name="S28421947842008020700000">Fig. 163: Pulling Out Pins Upward, Removing Air Guide Upward & Unscrewing Ground (GND) Wires</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a small screwdriver pull out pins - <span class="clsEmphBOLD">2</span> - (2x) upwards as far possible.</li> <li>Set electrical wiring harness aside behind vent.</li> <li>Remove air duct - <span class="clsEmphBOLD">arrow</span> - upward.</li> <li>Remove Ground (GND) wires - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021186" name="S04091077342008020700000">Fig. 164: Disconnecting Wiring Harness Behind Instrument Panel Central Tube From Instrument Panel Central Tube</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Disconnect wiring harness behind instrument panel central tube from instrument panel central tube - <span class="clsEmphBOLD">arrows</span> -...</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020845" name="S38180942162008020700000">Fig. 165: Using Pry Lever 80 - 200 To Remove Instrument Panel Central Tube</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>... Pry bar 80-200</li> <li>Remove instrument panel central tube.</li> </ul><a name="S08128625752008020700000"></a><h2 class="clsHeadTwo">Trims</h2><a name="S27122008522008020700000"></a><h2 class="clsHeadThree">Upper A-pillar trim, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021187" name="S11755198152008020700000">Fig. 166: Identifying Upper A-Pillar Trim & Clips</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Upper A-pillar trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove windshield trim --> <a class="clsHyperlink" href="#S08622107502008020700000">Windshield trim, assembly overview</a>.</li> <li>Unclip lower A-pillar trim in upper area.</li> <li>Pry out upper A-pillar trim - <span class="clsEmphBOLD">1</span> - at clips - <span class="clsEmphBOLD">2</span> - (3x).</li> <li>Detach upper A-pillar trim - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>When installing, ensure that rubber door surround is in full contact with upper A-pillar trim - <span class="clsEmphBOLD">1</span> -.</li> <li>Install upper A-pillar trim - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul> <p>2 - Clips (3x)</p><a name="S36552079962008020700000"></a><h2 class="clsHeadThree">Lower A-pillar trim, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021188" name="S32451306952008020700000">Fig. 167: Lower A-Pillar Trim, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Sill panel trim</p> <p>2 - Clips (3x)</p> <p>3 - Clip</p> <p>4 - Lower A-pillar trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Unclip sill panel trim - <span class="clsEmphBOLD">1</span> - at clips - <span class="clsEmphBOLD">2</span> - (3x).</li> <li>Lift front sill panel trim - <span class="clsEmphBOLD">1</span> -.</li> <li>Unclip lower A-pillar trim - <span class="clsEmphBOLD">4</span> - at clip - <span class="clsEmphBOLD">5</span> -.</li> <li>Press retainer tab on clip - <span class="clsEmphBOLD">3</span> - and remove lower A-pillar trim - <span class="clsEmphBOLD">4</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>When installing, ensure that rubber door surround is in full contact with lower A-pillar trim - <span class="clsEmphBOLD">1</span> -.</li> <li>Install lower A-pillar trim - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul> <p>5 - Clip</p><a name="S38907768802008020700000"></a><h2 class="clsHeadThree">Floor covering, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021189" name="S25254436292008020700000">Fig. 168: Floor Covering, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Floor mat</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove front seats --> <a class="clsHyperlink" href="#S26842980072008020700000">Front seat, assembly overview</a>.</li> <li>Remove rear seat backrest --> <a class="clsHyperlink" href="#S22787736622008020700000">Rear seat backrest, assembly overview</a>.</li> <li>Remove rear bench seat --> <a class="clsHyperlink" href="#S29470569182008020700000">Rear seat bench, assembly overview</a>.</li> <li>Remove sill panel trims --> <a class="clsHyperlink" href="#S05852025362008020700000">Sill panel trim, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove lower A-pillar trims --> <a class="clsHyperlink" href="#S36552079962008020700000">Lower A-pillar trim, assembly overview</a>.</li> <li>Remove foot rest --> <a class="clsHyperlink" href="#S18825100622008020700000">Removing and installing foot rest</a>.</li> <li>Remove foot rest holder --> <a class="clsHyperlink" href="#S15953984242008020700000">Foot rest holder, removing and installing</a>.</li> <li>Remove center console --> <a class="clsHyperlink" href="#S14882181772008020700000">Center console, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Detach wiring harness under center console.</li> <li>Remove bolts (2x) at air ducts - <span class="clsEmphBOLD">2</span> - (2x) and remove both air ducts - <span class="clsEmphBOLD">2</span> - (2x).</li> <li>Unscrew bolts - <span class="clsEmphBOLD">3</span> - (2x).</li> <li>Fold floor mat - <span class="clsEmphBOLD">1</span> - length ways and remove floor mat - <span class="clsEmphBOLD">1</span> - from vehicle.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Floor covering is liable to tear slightly at cut-outs. Install floor mat carefully.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Install floor mat - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul> <p>2 - Air ducts (2x)</p> <p>3 - Bolts (2x)</p><a name="S05852025362008020700000"></a><h2 class="clsHeadThree">Sill panel trim, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021190" name="S06222472282008020700000">Fig. 169: Sill Panel Trim Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Unclip side trim - <span class="clsEmphBOLD">1</span> - in bottom area.</li> <li>Unclip sill panel trim - <span class="clsEmphBOLD">2</span> - at clips - <span class="clsEmphBOLD">3</span> - (3x).</li> <li>Remove sill panel trim - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>After installation ensure that seal is pulled correctly over sill panel trim - <span class="clsEmphBOLD">2</span> -.</li> <li>Install sill panel trim - <span class="clsEmphBOLD">2</span> - in reverse order of removal.</li> </ul><a name="S18825100622008020700000"></a><h2 class="clsHeadThree">Removing and installing foot rest</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove drivers storage compartment --> <a class="clsHyperlink" href="#S25023221752008020700000">Drivers storage compartment (without knee protection), removing and installing</a> , USA vehicles --> <a class="clsHyperlink" href="#S26793098802008020700000">Drivers storage compartment (vehicles with knee bolster), assembly overview</a></li> <li>Remove lower A-pillar trim --> <a class="clsHyperlink" href="#S36552079962008020700000">Lower A-pillar trim, assembly overview</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021191" name="S24165584282008020700000">Fig. 170: Identifying Foot Rest Holder, Nuts, Snap-On Nut, Bolt & Foot Rest</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">1</span> -.</li> <li>Push foot rest - <span class="clsEmphBOLD">2</span> - upward and remove foot rest - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install foot rest - <span class="clsEmphBOLD">2</span> - in reverse order of removal.</li> </ul><a name="S15953984242008020700000"></a><h2 class="clsHeadThree">Foot rest holder, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove foot rest.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021191" name="S11979772602008020700000">Fig. 171: Identifying Foot Rest Holder, Nuts, Snap-On Nut, Bolt & Foot Rest</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Fold back floor covering in area of foot rest holder - <span class="clsEmphBOLD">4</span> -.</li> <li>Remove nuts - <span class="clsEmphBOLD">5</span> - (3x).</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 4 Nm</li> </ul> <ul class="clsDASH"> <li>Remove foot rest holder - <span class="clsEmphBOLD">4</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Ensure that - <span class="clsEmphBOLD">3</span> - is installed to foot rest holder - <span class="clsEmphBOLD">4</span> -.</li> </ul><a name="S26622705982008020700000"></a><h2 class="clsHeadThree">Sun visor, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021192" name="S39006679382008020700000">Fig. 172: Sun Visor Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove sun visor - <span class="clsEmphBOLD">4</span> - from mount - <span class="clsEmphBOLD">1</span> - and fold sun visor - <span class="clsEmphBOLD">4</span> - aside.</li> <li>Using a screwdriver, pry out trim cap - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove bolt - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 4 Nm</li> </ul> <ul class="clsDASH"> <li>Remove sun visor - <span class="clsEmphBOLD">4</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S22419310692008020700000"></a><h2 class="clsHeadThree">Sun visor mount, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021193" name="S24080991242008020700000">Fig. 173: Sun Visor Mount Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a screwdriver, pry out trim cap - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (2x).</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 4 Nm</li> </ul> <ul class="clsDASH"> <li>Remove mount - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S32594360892008020700000"></a><h2 class="clsHeadThree">Center sun visor, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021194" name="S24456261892008020700000">Fig. 174: Center Sun Visor Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove center sun visor - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S08622107502008020700000"></a><h2 class="clsHeadThree">Windshield trim, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021195" name="S01681978152008020700000">Fig. 175: Windshield Trim, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 7 Nm</li> </ul> <p>2 - Clips (2x)</p> <p>3 - Nut</p> <p>4 - Tabs (2x)</p> <p>5 - Windshield trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove interior light/reading light --> <a class="clsHyperlink" href="#S36552079962008020700000">Lower A-pillar trim, assembly overview</a> and --> <a class="clsHyperlink" href="#S36552079962008020700000">Lower A-pillar trim, assembly overview</a> and --> <a class="clsHyperlink" href="#S42124341872008020700000">Interior light/reading light, removing and installing</a>.</li> <li>Remove make-up mirror light --> <a class="clsHyperlink" href="#S36552079962008020700000">Lower A-pillar trim, assembly overview</a> and --> <a class="clsHyperlink" href="#S36552079962008020700000">Lower A-pillar trim, assembly overview</a> and --> <a class="clsHyperlink" href="#S32232814942008020700000">Removing and installing make-up mirror light</a>.</li> <li>Remove sun visors --> <a class="clsHyperlink" href="#S36552079962008020700000">Lower A-pillar trim, assembly overview</a> and --> <a class="clsHyperlink" href="#S36552079962008020700000">Lower A-pillar trim, assembly overview</a> and --> <a class="clsHyperlink" href="#S26622705982008020700000">Sun visor, removing and installing</a>.</li> <li>Remove sun visor mounts --> <a class="clsHyperlink" href="#S36552079962008020700000">Lower A-pillar trim, assembly overview</a> and --> <a class="clsHyperlink" href="#S36552079962008020700000">Lower A-pillar trim, assembly overview</a> and --> <a class="clsHyperlink" href="#S22419310692008020700000">Sun visor mount, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove center sun visor --> <a class="clsHyperlink" href="#S36552079962008020700000">Lower A-pillar trim, assembly overview</a> and --> <a class="clsHyperlink" href="#S36552079962008020700000">Lower A-pillar trim, assembly overview</a> and --> <a class="clsHyperlink" href="#S32594360892008020700000">Center sun visor, removing and installing</a>.</li> <li>Remove nut - <span class="clsEmphBOLD">3</span> -.</li> <li>Pry out windshield trim - <span class="clsEmphBOLD">5</span> - at clips - <span class="clsEmphBOLD">2</span> - (2x) and tabs - <span class="clsEmphBOLD">4</span> - (2x).</li> <li>Carefully remove windshield trim - <span class="clsEmphBOLD">5</span> - downward.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install windshield trim - <span class="clsEmphBOLD">5</span> - in reverse order of removal.</li> </ul><a name="S32232814942008020700000"></a><h2 class="clsHeadThree">Removing and installing make-up mirror light</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021196" name="S38139976242008020700000">Fig. 176: Removing/Installing Make-Up Mirror Light</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a screwdriver, pry out make-up mirror light - <span class="clsEmphBOLD">2</span> - in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> <li>Disconnect connector - <span class="clsEmphBOLD">1</span> -.</li> <li>Remove make-up mirror light - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S42124341872008020700000"></a><h2 class="clsHeadThree">Interior light/reading light, removing and installing</h2> <p><span class="clsEmphBOLD">Special tools and workshop equipment required</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00003655" name="S16585656972008020700000">Fig. 177: Identifying Pry Lever 80-200</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li>Pry bar 80-200</li> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021197" name="S13685726092008020700000">Fig. 178: Using Pry Bar 80-200 To Carefully Pry Out Interior Light At Rear Edge</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using Pry bar 80-200 , carefully pry out interior light at rear edge. Watch for the two retaining tabs - <span class="clsEmphBOLD">arrows</span> -.</li> <li>Disconnect connectors.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S42152465752008020700000"></a><h2 class="clsHeadTwo">Luggage compartment trim</h2><a name="S33000466922008020700000"></a><h2 class="clsHeadThree">Tailgate trim, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021198" name="S17599847812008020700000">Fig. 179: Tailgate Trim, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Tailgate trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove warning triangle.</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (3x).</li> <li>Remove warning triangle holder - <span class="clsEmphBOLD">6</span> -.</li> <li>Remove lock cover - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">5</span> - in handle - <span class="clsEmphBOLD">4</span> -.</li> <li>Vehicles with emergency release handle: Remove emergency release handle <a class="clsHyperlink" href="#S05012962102008040900000">Removing emergency release handle</a></li> <li>Unclip tailgate trim - <span class="clsEmphBOLD">1</span> - at clips - <span class="clsEmphBOLD">7</span> - (12x).</li> <li>Remove tailgate trim - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install tailgate trim in reverse order of removal.</li> </ul> <p>2 - Lock cover</p> <p>3 - Bolts (3x)</p> <p>4 - Handle</p> <p>5 - Bolt</p> <p>6 - Bracket for warning triangle.</p> <p>7 - Clips (12 x)</p><a name="S05012962102008040900000"></a><h2 class="clsHeadFour">Removing emergency release handle</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021199" name="S35763613122008020700000">Fig. 180: Removing Emergency Release Handle</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Unclip cover - <span class="clsEmphBOLD">1</span> -.</li> <li>Remove bolt - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove handle - <span class="clsEmphBOLD">2</span> -.</li> </ul><a name="S09148547702008020700000"></a><h2 class="clsHeadThree">Luggage compartment light, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021200" name="S28316025642008020700000">Fig. 181: Luggage Compartment Light Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a screwdriver, pry out luggage compartment light - <span class="clsEmphBOLD">1</span> - in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> <li>Disconnect connector - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S42517413092008020700000"></a><h2 class="clsHeadThree">Rear cross panel trim, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021201" name="S37540076372008020700000">Fig. 182: Rear Cross Panel Trim, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Rear cross panel trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove luggage compartment floor covering from luggage compartment</li> <li>Remove luggage compartment light --> <a class="clsHyperlink" href="#S09148547702008020700000">Luggage compartment light, removing and installing</a>.</li> <li>Unclip rear cross panel trim - <span class="clsEmphBOLD">1</span> - upward from clips - <span class="clsEmphBOLD">2</span> - (4x).</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After installation ensure that seal is pulled correctly over trim.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Install rear cross panel trim in reverse order of removal.</li> </ul> <p>2 - Clips (4x)</p><a name="S31191990602008020700000"></a><h2 class="clsHeadThree">Right side trim, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021202" name="S38599024372008020700000">Fig. 183: Right Side Trim, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Right side trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove luggage compartment floor covering.</li> <li>Remove rear panel trim --> <a class="clsHyperlink" href="#S42517413092008020700000">Rear cross panel trim, assembly overview</a>.</li> <li>Remove luggage compartment light --> <a class="clsHyperlink" href="#S09148547702008020700000">Luggage compartment light, removing and installing</a>.</li> <li>Unclip clip - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsDASH"> <li>Detach right side trim - <span class="clsEmphBOLD">1</span> - in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After installation ensure that seal is pulled correctly over trim.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Install trim in reverse order of removal.</li> </ul> <p>2 - Clip</p><a name="S16648227682008020700000"></a><h2 class="clsHeadThree">Left side trim, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021203" name="S06074357002008020700000">Fig. 184: Left Side Trim, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Left side trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove luggage compartment floor covering.</li> <li>Remove rear panel trim --> <a class="clsHyperlink" href="#S42517413092008020700000">Rear cross panel trim, assembly overview</a>.</li> <li>Unclip clip - <span class="clsEmphBOLD">2</span> -.</li> <li>Detach left side trim - <span class="clsEmphBOLD">1</span> - in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After installation ensure that seal is pulled correctly over trim.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Install trim in reverse order of removal.</li> </ul> <p>2 - Clip</p><a name="S10408710802008020700000"></a><h2 class="clsHeadThree">Back panel trim, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021204" name="S02699605082008020700000">Fig. 185: Back Panel Trim, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Back panel trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove right side trim --> <a class="clsHyperlink" href="#S31191990602008020700000">Right side trim, assembly overview</a>.</li> <li>Remove left side trim --> <a class="clsHyperlink" href="#S16648227682008020700000">Left side trim, assembly overview</a>.</li> <li>Remove luggage compartment floor covering.</li> <li>If installed, remove frame for ski bag --> <a class="clsHyperlink" href="#S14379503132008020700000">Removing and installing trim for through-load bag</a>.</li> </ul> <ul class="clsDASH"> <li>Ensure that convertible top is closed and convertible top compartment folded up.</li> <li>Unclip back panel trim - <span class="clsEmphBOLD">1</span> - at clips - <span class="clsEmphBOLD">2</span> - (6x).</li> </ul> <p>2 - Clips (6x)</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021205" name="S29506227962008020700000">Fig. 186: Identifying Back Panel Trim & Clips</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Clips (2x)</p> <p>2 - Back panel trim</p> <ul class="clsBULLET"> <li>Fold convertible top compartment down.</li> <li>Open convertible top.</li> <li>Unclip back panel trim - <span class="clsEmphBOLD">2</span> - at clips - <span class="clsEmphBOLD">1</span> - (2x).</li> <li>Lift out back panel trim - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Install back panel trim - <span class="clsEmphBOLD">2</span> - in reverse order of removal.</li> </ul><a name="S23261617772008020700000"></a><h2 class="clsHeadThree">Floor covering holder, removing and installing</h2> <ul class="clsDASH"> <li>Remove floor covering - <span class="clsEmphBOLD">2</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021206" name="S39068382692008020700000">Fig. 187: Removing Floor Covering & Uncliping Holder From Fastener</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Unclip holder - <span class="clsEmphBOLD">1</span> - from fastener - <span class="clsEmphBOLD">3</span> -.</li> </ul><a name="S03091019242008020700000"></a><h2 class="clsHeadTwo">Trim for convertible top compartment</h2><a name="S07191540012008020700000"></a><h2 class="clsHeadThree">Rear trim, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021207" name="S10110475922008020700000">Fig. 188: Identifying Rear Trim & Clips</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Rear trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Open convertible top.</li> <li>Fold convertible top compartment down.</li> <li>Unclip clips - <span class="clsEmphBOLD">2</span> - (4x).</li> <li>Fold away seal and pull out rear trim - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>After installation ensure that seal is installed correctly.</li> <li>Install rear trim - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul> <p>2 - Clips (4x)</p><a name="S30106482482008020700000"></a><h2 class="clsHeadThree">Side trim, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021208" name="S09906956982008020700000">Fig. 189: Identifying Side Trim, Clips & Buffer</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Side trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Open convertible top.</li> <li>Fold convertible top compartment down.</li> <li>Unclip clips - <span class="clsEmphBOLD">3</span> - (3x).</li> <li>Remove stop buffer - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsDASH"> <li>Fold seal aside and pull out side trim - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After installation ensure that seal is pulled correctly over trim.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Install side trim - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul> <p>2 - Stop buffer</p> <p>3 - Clips (3x)</p><a name="S26224203792008020700000"></a><h2 class="clsHeadThree">Flap, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021209" name="S05182641132008020700000">Fig. 190: Identifying Flap, Bolts & Mountings</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Flap</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (2x) on mountings - <span class="clsEmphBOLD">2</span> - (2x).</li> <li>Push flap - <span class="clsEmphBOLD">1</span> - forward and detach flap - <span class="clsEmphBOLD">1</span> - downward.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install flap in reverse order of removal.</li> </ul> <p>2 - Mounting (2x)</p> <p>3 - Bolts (2x)</p><a name="S08514576902008020700000"></a><h2 class="clsHeadTwo">Variable convertible top compartment</h2><a name="S27899009492008020700000"></a><h2 class="clsHeadThree">Variable convertible top compartment, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021210" name="S04113045692008020700000">Fig. 191: Variable Convertible Top Compartment Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Variable convertible top compartment</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> <li>Move convertible top into such a position that convertible top compartment is open.</li> <li>Lift up side lining in convertible top compartment.</li> <li>Remove bolts left and right - <span class="clsEmphBOLD">2</span> - (2x).</li> </ul> <ul class="clsBULLET"> <li>Close convertible top.</li> <li>Open luggage compartment lid.</li> <li>Remove lid of convertible top compartment --> <a class="clsHyperlink" href="#S18918448122008020700000">Convertible top compartment lid, assembly overview</a>.</li> <li>Remove handle mount trim --> <a class="clsHyperlink" href="#S16838957962008020700000">Handle mount trim, assembly overview</a>.</li> </ul> <ul class="clsBULLET"> <li>Detach Bowden cables from clips.</li> <li>Using a large, flat screwdriver - <span class="clsEmphBOLD">6</span> - , work along between convertible top compartment side section - <span class="clsEmphBOLD">4</span> - and console - <span class="clsEmphBOLD">3</span> - and carefully detach convertible top compartment from console - <span class="clsEmphBOLD">5</span> - (secured with adhesive tape)</li> <li>Disconnect connector to microswitch - <span class="clsEmphBOLD">7</span> - on right side.</li> <li>Detach Bowden cables from clips.</li> </ul> <ul class="clsBULLET"> <li>Close luggage compartment lid.</li> <li>Move convertible top back into position "Convertible top compartment open".</li> <li>Second mechanic is required to lift out.</li> <li>Position handle mount trim on variable convertible top compartment.</li> </ul> <ul class="clsBULLET"> <li>Remove luggage compartment side trim on left --> <a class="clsHyperlink" href="#S16648227682008020700000">Left side trim, assembly overview</a> and right --> <a class="clsHyperlink" href="#S31191990602008020700000">Right side trim, assembly overview</a>.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>The variable convertible top compartment must be lifted at sides of frame section, do not hold convertible top compartment in center and extend mechanism.</li> <li>Lift out variable convertible top compartment - <span class="clsEmphBOLD">1</span> - at both sides on side sections - <span class="clsEmphBOLD">4</span> -.</li> <li>Make sure Bowden cables do not catch.</li> </ul> </td> </tr> </table></span></p> <p>2 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 2 Nm</li> </ul> <p>3 - Convertible top compartment side lining</p> <p>4 - Convertible top compartment side section</p> <p>5 - Flat screwdriver</p> <p>6 - Console</p> <p>7 - Microswitch connector</p><a name="S18918448122008020700000"></a><h2 class="clsHeadThree">Convertible top compartment lid, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021211" name="S09979128332008020700000">Fig. 192: Convertible Top Compartment Lid, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Convertible top compartment lid</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>The variable convertible top compartment must be in the lowest position.</li> <li>The hinges - <span class="clsEmphBOLD">2</span> - must not be unscrewed to remove convertible top compartment lid - <span class="clsEmphBOLD">1</span> -.</li> <li>Arrow faces in direction of travel.</li> </ul> </td> </tr> </table></span></p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> <li>Bend convertible top compartment lid - <span class="clsEmphBOLD">1</span> - back on one side on hinge and detach convertible top compartment lid - <span class="clsEmphBOLD">1</span> - from hinges.</li> <li>Fold convertible top compartment lid - <span class="clsEmphBOLD">1</span> - downward.</li> <li>Detach lid on hooks - <span class="clsEmphBOLD">4</span> - (2x) by pushing forward.</li> </ul> <p>2 - Hinge (2x)</p> <ul class="clsBULLET"> <li>Bend convertible top compartment lid - <span class="clsEmphBOLD">1</span> - back on one side on hinge and detach convertible top compartment lid - <span class="clsEmphBOLD">1</span> - from hinges.</li> <li>Remove bolt - <span class="clsEmphBOLD">3</span> -.</li> <li>Detach hinge - <span class="clsEmphBOLD">2</span> - from body.</li> </ul> <p>3 - Bolt (2x)</p> <p>4 - Hook</p> <p>5 - Variable convertible top compartment</p><a name="S16838957962008020700000"></a><h2 class="clsHeadThree">Handle mount trim, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021212" name="S42621716422008020700000">Fig. 193: Handle Mount Trim, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Handle mount trim</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Convertible top must be closed.</li> </ul> </td> </tr> </table></span></p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> <li>Pry out cover - <span class="clsEmphBOLD">2</span> - using a small flat screwdriver.</li> <li>Remove bolt - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsBULLET"> <li>Turn handle.</li> <li>Pry out cover - <span class="clsEmphBOLD">2</span> - on other side, using a small flat screwdriver.</li> <li>Remove second bolt - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove bolts - <span class="clsEmphBOLD">4</span> - from underneath.</li> </ul> <ul class="clsBULLET"> <li>Unclip handle mount trim - <span class="clsEmphBOLD">1</span> - from clips - <span class="clsEmphBOLD">5</span> - (2x).</li> <li>Pry out clamp - <span class="clsEmphBOLD">6</span> - (always replace clamp - <span class="clsEmphBOLD">6</span> -).</li> <li>Detach Bowden cable - <span class="clsEmphBOLD">7</span> - from handle.</li> </ul> <p>2 - Cover (2x)</p> <p>3 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 9 Nm</li> </ul> <p>4 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 7 Nm</li> </ul> <p>5 - Clips (2x)</p> <p>6 - Fastener</p> <ul class="clsBULLET"> <li>Always replace</li> </ul> <p>7 - Bowden cable</p><a name="S22105421812008020700000"></a><h2 class="clsHeadThree">Handle for variable convertible top compartment, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove handle mount trim --> <a class="clsHyperlink" href="#S16838957962008020700000">Handle mount trim, assembly overview</a>.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Illustration shown from rear for greater clarity.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021213" name="S03099188752008020700000">Fig. 194: Identifying Fuse, Pin, Handle & Bowden Cable</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a small flat screwdriver, pry out fuse - <span class="clsEmphBOLD">2</span> - (always replace fuse - <span class="clsEmphBOLD">2</span> -).</li> <li>Press out pin - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove handle - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p>1 - Handle</p> <p>2 - Fuse</p> <p>- Always replace</p> <p>3 - Pin</p> <p>4 - Bowden cable</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S15738676402008020700000"></a><h2 class="clsHeadThree">Microswitch for variable convertible top compartment, removing and installing</h2> <ul class="clsDASH"> <li>Remove variable convertible top compartment --> <a class="clsHyperlink" href="#S27899009492008020700000">Variable convertible top compartment, removing and installing</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021214" name="S28311754192008020700000">Fig. 195: Identifying Carpet, Bolts, Convertible Top Compartment Center Section & Right Side Section</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pull carpet - <span class="clsEmphBOLD">1</span> - back (convertible top compartment lining) on right side until both bolts - <span class="clsEmphBOLD">2</span> - are accessible.</li> </ul> <ul class="clsBULLET"> <li>Bond carpet with D 001 200.</li> </ul> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (2x).</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 4 Nm</li> </ul> <ul class="clsDASH"> <li>Detach convertible top compartment center section - <span class="clsEmphBOLD">3</span> - from right side section - <span class="clsEmphBOLD">4</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021215" name="S18713576792008020700000">Fig. 196: Identifying Side Sections & Bolts</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pull side sections - <span class="clsEmphBOLD">1</span> - and - <span class="clsEmphBOLD">2</span> - apart.</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (4x) from inner lid.</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 2 Nm</li> </ul> <ul class="clsDASH"> <li>Detach inner lid - <span class="clsEmphBOLD">1</span> -.</li> <li>Carefully drill off microswitch weld on outside.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021216" name="S06467040812008020700000">Fig. 197: Removing Microswitch</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove microswitch - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Attach new microswitch - <span class="clsEmphBOLD">1</span> - using soldering iron on outside.</li> <li>Installation is in reverse order of removal.</li> </ul><a name="S02343318182008020700000"></a><h2 class="clsHeadThree">Toothed segment of variable convertible top compartment, removing and installing</h2><a name="S09776652302008020700000"></a><h2 class="clsHeadFour">Removing</h2> <ul class="clsDASH"> <li>Remove variable convertible top compartment --> <a class="clsHyperlink" href="#S27899009492008020700000">Variable convertible top compartment, removing and installing</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021214" name="S03217157332008020700000">Fig. 198: Identifying Carpet, Bolts, Convertible Top Compartment Center Section & Right Side Section</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pull carpet - <span class="clsEmphBOLD">1</span> - back (convertible top compartment lining) on side to be changed until both bolts - <span class="clsEmphBOLD">2</span> - are accessible.</li> </ul> <ul class="clsBULLET"> <li>Bond carpet with D 001 200.</li> </ul> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (2x).</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 4 Nm</li> </ul> <ul class="clsDASH"> <li>Detach convertible top compartment center section - <span class="clsEmphBOLD">3</span> - from right side section - <span class="clsEmphBOLD">4</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021215" name="S12464572872008020700000">Fig. 199: Identifying Side Sections & Bolts</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pull side sections - <span class="clsEmphBOLD">1</span> - and - <span class="clsEmphBOLD">2</span> - apart.</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (4x) from inner lid.</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 2 Nm</li> </ul> <ul class="clsDASH"> <li>Detach inner lid - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021217" name="S24445159792008020700000">Fig. 200: Removing Bolts</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (4x) on both sides.</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 2 Nm</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021218" name="S24685356042008020700000">Fig. 201: Identifying Sections, Guide Rails, Holder & Toothed Segment</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pull sections - <span class="clsEmphBOLD">1</span> - and - <span class="clsEmphBOLD">4</span> - apart upward.</li> <li>Pry guide rails - <span class="clsEmphBOLD">3</span> - out of catch of section - <span class="clsEmphBOLD">1</span> -.</li> <li>Separate sections - <span class="clsEmphBOLD">1</span> - and - <span class="clsEmphBOLD">4</span> -.</li> <li>Release holder - <span class="clsEmphBOLD">1</span> - at rear.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021219" name="S02335175072008020700000">Fig. 202: Identifying Holder, Toothed Segment & Bowden Cable</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pry out holder - <span class="clsEmphBOLD">1</span> - using a flat screwdriver..</li> <li>Always replace holder - <span class="clsEmphBOLD">1</span> -.</li> <li>Remove toothed segment - <span class="clsEmphBOLD">2</span> -.</li> <li>Detach Bowden cable - <span class="clsEmphBOLD">3</span> -.</li> </ul><a name="S34080409382008020700000"></a><h2 class="clsHeadFour">Installing</h2> <p>Toothed segment with Bowden cable for right side</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021220" name="S16145602382008020700000">Fig. 203: Identifying Bowden Cables & Grooves</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Engage Bowden cable - <span class="clsEmphBOLD">2</span> - in long groove and lay Bowden cable - <span class="clsEmphBOLD">2</span> - in groove - <span class="clsEmphBOLD">3</span> -.</li> <li>Groove - <span class="clsEmphBOLD">4</span> - not used.</li> </ul> <p>Toothed segment with Bowden cable for left side</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021221" name="S11386347602008020700000">Fig. 204: Identifying Bowden Cables & Grooves</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Engage Bowden cable - <span class="clsEmphBOLD">2</span> - in long groove and lay Bowden cable - <span class="clsEmphBOLD">2</span> - in groove - <span class="clsEmphBOLD">4</span> -.</li> <li>Engage Bowden cable for right side in short groove and lay Bowden cable - <span class="clsEmphBOLD">5</span> - in groove - <span class="clsEmphBOLD">3</span> - (Bowden cables routed in opposite directions).</li> </ul> <p>All models continued</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021219" name="S31349731152008020700000">Fig. 205: Identifying Holder, Toothed Segment & Bowden Cable</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Press toothed segment - <span class="clsEmphBOLD">2</span> - onto guide.</li> <li>Engage new holder - <span class="clsEmphBOLD">1</span> -.</li> <li>Toothed segment - <span class="clsEmphBOLD">2</span> - must be horizontal on installation.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021218" name="S12012504502008020700000">Fig. 206: Identifying Sections, Guide Rails, Holder & Toothed Segment</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>On assembly, section - <span class="clsEmphBOLD">4</span> - must be positioned with guide rails - <span class="clsEmphBOLD">3</span> - on rubber buffers at bottom.</li> <li>Ensure that microswitch on right side is not crushed. For this pull section - <span class="clsEmphBOLD">4</span> - slightly upward.</li> <li>Press section - <span class="clsEmphBOLD">4</span> - back down again.</li> <li>The toothed segment - <span class="clsEmphBOLD">5</span> - must be horizontal when folding together. Fold sections in lowest position together.</li> </ul> <ul class="clsDASH"> <li>In folded position, push guide rail outer section - <span class="clsEmphBOLD">3</span> - upward and engage it in tabs.</li> <li>Carry out remainder of installation in reverse order of removal.</li> </ul><a name="S08486362512008020700000"></a><h2 class="clsHeadThree">Rack of variable convertible top compartment, removing and installing</h2> <ul class="clsDASH"> <li>Remove variable convertible top compartment --> <a class="clsHyperlink" href="#S27899009492008020700000">Variable convertible top compartment, removing and installing</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021214" name="S26366922012008020700000">Fig. 207: Identifying Carpet, Bolts, Convertible Top Compartment Center Section & Right Side Section</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pull carpet - <span class="clsEmphBOLD">1</span> - back (convertible top compartment lining) on side to be changed until both bolts - <span class="clsEmphBOLD">2</span> - are accessible.</li> </ul> <ul class="clsBULLET"> <li>Bond carpet with D 001 200.</li> </ul> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (2x).</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 4 Nm</li> </ul> <ul class="clsDASH"> <li>Detach convertible top compartment center section from side section - <span class="clsEmphBOLD">4</span> - on right.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021215" name="S42704051072008020700000">Fig. 208: Identifying Side Sections & Bolts</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pull apart side sections - <span class="clsEmphBOLD">1</span> - and - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (4x) from inner lid.</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 2 Nm</li> </ul> <ul class="clsDASH"> <li>Detach inner lid - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021217" name="S24796536062008020700000">Fig. 209: Removing Bolts</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (4x) on both sides.</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 2 Nm</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021218" name="S33951821142008020700000">Fig. 210: Identifying Sections, Guide Rails, Holder & Toothed Segment</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pull sections - <span class="clsEmphBOLD">1</span> - and - <span class="clsEmphBOLD">4</span> - apart upward.</li> <li>Pry guide rails - <span class="clsEmphBOLD">3</span> - out of catch of section - <span class="clsEmphBOLD">1</span> -.</li> <li>Separate sections - <span class="clsEmphBOLD">1</span> - and - <span class="clsEmphBOLD">4</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021222" name="S23620379952008020700000">Fig. 211: Removing Bolts & Rack</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (3x).</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 2.5 Nm</li> </ul> <ul class="clsDASH"> <li>Remove rack - <span class="clsEmphBOLD">1</span> -.</li> </ul><a name="S22765384212008020700000"></a><h2 class="clsHeadThree">Guide rail of variable convertible top compartment, removing and installing</h2> <ul class="clsDASH"> <li>Remove variable convertible top compartment --> <a class="clsHyperlink" href="#S27899009492008020700000">Variable convertible top compartment, removing and installing</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021214" name="S07556134212008020700000">Fig. 212: Identifying Carpet, Bolts, Convertible Top Compartment Center Section & Right Side Section</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pull carpet - <span class="clsEmphBOLD">1</span> - back (convertible top compartment lining) on side to be changed until both bolts - <span class="clsEmphBOLD">2</span> - are accessible.</li> </ul> <ul class="clsBULLET"> <li>Bond carpet with D 001 200.</li> </ul> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (2x).</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 4 Nm</li> </ul> <ul class="clsDASH"> <li>Detach convertible top compartment center section - <span class="clsEmphBOLD">3</span> - from side section - <span class="clsEmphBOLD">4</span> - on right.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021215" name="S04043543402008020700000">Fig. 213: Identifying Side Sections & Bolts</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pull side sections - <span class="clsEmphBOLD">1</span> - and - <span class="clsEmphBOLD">2</span> - apart.</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (4x) from inner lid.</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 2 Nm</li> </ul> <ul class="clsDASH"> <li>Detach inner lid - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021217" name="S32302490862008020700000">Fig. 214: Removing Bolts</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (4x) on both sides.</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 2 Nm</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021218" name="S01499266042008020700000">Fig. 215: Identifying Sections, Guide Rails, Holder & Toothed Segment</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Pull sections - <span class="clsEmphBOLD">1</span> - and - <span class="clsEmphBOLD">4</span> - apart upward.</li> <li>Pry guide rail - <span class="clsEmphBOLD">3</span> - out of catch of section - <span class="clsEmphBOLD">1</span> -.</li> <li>Separate sections - <span class="clsEmphBOLD">1</span> - and - <span class="clsEmphBOLD">4</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021223" name="S20965890022008020700000">Fig. 216: Removing Bolts & Guide Rail</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - on left and right.</li> </ul> <ul class="clsBULLET"> <li>Tightening torque 1 Nm</li> </ul> <ul class="clsDASH"> <li>Push guide rail - <span class="clsEmphBOLD">1</span> - downward and out of locking tabs.</li> <li>Remove guide rail - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S32609728512008020700000"></a><h2 class="clsHeadThree">Console of variable convertible top compartment, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021224" name="S36112721842008020700000">Fig. 217: Console Of Variable Convertible Top Compartment, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Console</p> <ul class="clsBULLET"> <li>Remove variable convertible top compartment --> <a class="clsHyperlink" href="#S27899009492008020700000">Variable convertible top compartment, removing and installing</a>.</li> <li>Remove nuts - <span class="clsEmphBOLD">2</span> - (4x).</li> <li>Lift console - <span class="clsEmphBOLD">1</span> - upward out of body.</li> </ul> <p>2 - Nuts (4x)</p><a name="S17455885962008020700000"></a><h2 class="clsHeadOne">72 - Seat - Frames</h2><a name="S19472135592008020700000"></a><h2 class="clsHeadTwo">Front seats</h2><a name="S36908425372008020700000"></a><h2 class="clsHeadThree">Tools</h2> <p><span class="clsEmphBOLD">Special tools, workshop equipment, testers, measuring instruments and other items required</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00004543" name="S40842533632008020700000">Fig. 218: Special Tool - Engine And Transmission Holder VAS 6095</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>Engine and transmission holder VAS 6095</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00011774" name="S12276298892008020700000">Fig. 219: Fixture For Seat Repair VAS 6136</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>Fixture for seat repair VAS 6136</p><a name="S07849314612008020700000"></a><h2 class="clsHeadThree">Seat, assembly overview</h2> <p><span class="clsEmphBOLD">Special tools and workshop equipment required</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00000113" name="S33940837642008020700000">Fig. 220: Identifying Torque Wrench V.A.G. 1331</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>Torque wrench V.A.G 1331</p><a name="S26851429252008020700000"></a><h2 class="clsHeadFour">Removing and installing front seat rail cover for front seat</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020892" name="S22317538312008020700000">Fig. 221: Removing/Installing Front Seat Rail Cover For Front Seat</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Front rail cover</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Pull handle for forward and backward adjustment and move front seat - <span class="clsEmphBOLD">4</span> - to rearmost position.</li> <li>Remove securing clip - <span class="clsEmphBOLD">2</span> - (2x).</li> <li>Remove rail cover - <span class="clsEmphBOLD">1</span> - (2x).</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (2x).</li> </ul> <p>2 - Securing clip (2x)</p> <p>3 - Bolt (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 50 Nm</li> </ul> <p>4 - Front seat</p><a name="S17099514472008020700000"></a><h2 class="clsHeadFour">Removing and installing rear rail cover for front seat</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020893" name="S36619752092008020700000">Fig. 222: Removing/Installing Rear Rail Cover For Front Seat</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Rear rail cover</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Pull handle for forward and backward adjustment and move front seat - <span class="clsEmphBOLD">4</span> - forward as far as possible.</li> <li>Remove securing clips - <span class="clsEmphBOLD">2</span> - (4x).</li> <li>Remove rail cover - <span class="clsEmphBOLD">1</span> - (2x).</li> <li>Remove bolt - <span class="clsEmphBOLD">3</span> - (2x).</li> </ul> <p>2 - Securing clip (4x)</p> <p>3 - Bolt (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 50 Nm</li> </ul> <p>4 - Front seat</p><a name="S39520075902008020700000"></a><h2 class="clsHeadFour">Removing and installing belt mount</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020745" name="S40560961032008020700000">Fig. 223: Removing/Installing Belt Mount</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Belt mount</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Height adjustable seat: Raise seat.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsEmphBOLD">Removing</span> </p> <ul class="clsDASH"> <li>Remove cover - <span class="clsEmphBOLD">2</span> - pull upward.</li> <li>Remove belt mount - <span class="clsEmphBOLD">1</span> - pull down in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> </ul> <p>2 - Cover</p><a name="S09868343342008020700000"></a><h2 class="clsHeadFour">Connectors, disconnecting</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020894" name="S29429284332008020700000">Fig. 224: Disconnecting Connections</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Front seat</p> <p>2 - Buckle interrogation connector (black)</p> <p>3 - Heated seat connector (green)</p> <p>4 - Power supply connector (red)</p> <p>5 - Airbag connector (yellow)</p> <p>6 - Connector point cover</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Tilt front seat - <span class="clsEmphBOLD">1</span> - back.</li> <li>Remove connection point cover - <span class="clsEmphBOLD">6</span> - upward.</li> <li>Press tab on airbag connector - <span class="clsEmphBOLD">5</span> - inboard side and remove airbag connector - <span class="clsEmphBOLD">5</span> -.</li> <li>Press tab on power supply connector - <span class="clsEmphBOLD">4</span> - inboard side and remove power supply connector - <span class="clsEmphBOLD">4</span> -.</li> </ul> <ul class="clsDASH"> <li>Press tab on seat heating connector - <span class="clsEmphBOLD">3</span> - inboard side and remove seat heating connector - <span class="clsEmphBOLD">3</span> -.</li> <li>For vehicles with buckle interrogation: Press in tab on buckle interrogation connector - <span class="clsEmphBOLD">2</span> - inboard side and remove buckle interrogation connector - <span class="clsEmphBOLD">2</span> -.</li> <li>Connect airbag adapter --> <a class="clsHyperlink" href="#S06410973142008020700000">Airbag adapter VAS 6036 , connecting</a>.</li> <li>With assistance from a second mechanic, lift front seat - <span class="clsEmphBOLD">1</span> - out of vehicle.</li> </ul><a name="S06410973142008020700000"></a><h2 class="clsHeadThree">Airbag adapter VAS 6036 , connecting</h2> <p><span class="clsEmphBOLD">Special tools and workshop equipment required</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020895" name="S30196490092008020700000">Fig. 225: Airbag Adapter VAS 6036</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>Airbag adapter VAS 6036</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>The mechanic must electrostatically discharge him/herself before disconnecting ignition and ground (GND) wires (briefly touch closing wedge for door or body).</li> </ul> </td> </tr> </table></span></p> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>The airbag adapter VAS 6036 must remain connected to the seat until the seat is reinstalled.</td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020896" name="S31026964982008020700000">Fig. 226: Identifying Airbag Connector (Yellow), Airbag Adapter Connector, Airbag Adapter Power Supply Connector (Red) & Seat Connector Power Supply Connector (Red)</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Airbag connector (yellow)</p> <ul class="clsBULLET"> <li>Attach airbag connector (yellow) - <span class="clsEmphBOLD">1</span> - to airbag adapter connector - <span class="clsEmphBOLD">2</span> -.</li> <li>If present: Connect the airbag adapter power supply connector (red) - <span class="clsEmphBOLD">3</span> - to the seat connector power supply connector (red) - <span class="clsEmphBOLD">4</span> -.</li> </ul> <p>2 - Airbag adapter connector (yellow)</p> <p>3 - Airbag adapter power supply connector (red)</p> <p>4 - Airbag adapter power supply connector (red)</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020897" name="S13502931032008020700000">Fig. 227: Side Airbag Connector, Disconnecting</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p><span class="clsEmphBOLD">Disconnecting plug for side airbag</span> </p> <ul class="clsDASH"> <li>Press tab - <span class="clsEmphBOLD">3</span> - for side airbag connector - <span class="clsEmphBOLD">2</span> - from Airbag connector - <span class="clsEmphBOLD">1</span> - and disconnect connector.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>When connecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> <li>If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.</li> </ul> </td> </tr> </table></span></p><a name="S27570758532008020700000"></a><h2 class="clsHeadThree">Front seat backrest, assembly overview</h2> <p><span class="clsEmphBOLD">Special tools and workshop equipment required</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00000113" name="S35770281092008020700000">Fig. 228: Identifying Torque Wrench V.A.G. 1331</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li>Torque wrench V.A.G 1331</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe relevant safety precautions for vehicles installed with side airbags --> <a class="clsHyperlink" href="#S01206770512008020700000">Additional safety precautions for side airbag</a>.</td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021225" name="S25454669782008020700000">Fig. 229: Side Trim On Tunnel Side Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Backrest</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to future for seat repair VAS 6136.</li> <li>Remove backrest adjuster --> <a class="clsHyperlink" href="#S13512333802008020700000">Backrest adjuster, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove seat height adjuster --> <a class="clsHyperlink" href="#S35287108962008020700000">Seat height adjuster, removing and installing</a>.</li> <li>Remove side trim on sill panel side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> <li>Remove side trim on tunnel side --> <a class="clsHyperlink" href="#S16766074912008020700000">Side trim on tunnel side, removing and installing</a>.</li> <li>Disconnect connectors - <span class="clsEmphBOLD">7</span> - (3x).</li> </ul> <ul class="clsDASH"> <li>Remove cables at mounting rails.</li> <li>Remove bolts -2- (4x).</li> <li>Tilt backrest - <span class="clsEmphBOLD">1</span> - forward onto seat.</li> <li>Press cushion aside and carefully pull wiring harness out of seat pan - <span class="clsEmphBOLD">8</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove backrest - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Replace bolts - <span class="clsEmphBOLD">2</span> - (4x).</li> <li>Before inserting bolts - <span class="clsEmphBOLD">2</span> - (4x) recut the thread in the backrest frame.</li> <li>Install backrest - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul> <p>2 - Bolts (4x)</p> <ul class="clsBULLET"> <li>Tightening torque 20 Nm</li> </ul> <p>3 - Backrest adjuster</p> <p>4 - Plastic rivet (2x)</p> <p>5 - Seat height adjuster</p> <p>6 - Side trim, sill panel side</p> <p>7 - Connector (3x)</p> <p>8 - Seat pan</p> <p>9 - Side trim, tunnel side</p> <p>10 - Plastic rivet (2x)</p><a name="S23324377762008020700000"></a><h2 class="clsHeadThree">Side trim on sill panel side, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021225" name="S30192747832008020700000">Fig. 230: Side Trim On Tunnel Side Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Backrest</p> <p>2 - Bolts (4x)</p> <p>3 - Backrest adjuster</p> <p>4 - Plastic rivet (2x)</p> <ul class="clsBULLET"> <li>Always replace</li> </ul> <p>5 - Seat height adjuster</p> <p>6 - Side trim, sill panel side</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove backrest adjuster --> <a class="clsHyperlink" href="#S13512333802008020700000">Backrest adjuster, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove seat height adjuster --> <a class="clsHyperlink" href="#S35287108962008020700000">Seat height adjuster, removing and installing</a>.</li> <li>Apply screwdriver to head of plastic rivet - <span class="clsEmphBOLD">4</span> -.</li> <li>Twist screwdriver and pry out plastic rivet - <span class="clsEmphBOLD">4</span> -.</li> <li>Release second plastic rivet - <span class="clsEmphBOLD">4</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove side trim on sill panel side - <span class="clsEmphBOLD">6</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install side trim on sill panel side - <span class="clsEmphBOLD">6</span> - in reverse order of removal.</li> </ul> <p>7 - Connector (3x)</p> <p>8 - Seat pan</p> <p>9 - Side trim, tunnel side</p> <p>10 - Plastic rivet (2x)</p><a name="S35287108962008020700000"></a><h2 class="clsHeadThree">Seat height adjuster, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020917" name="S00305874792008020700000">Fig. 231: Removing/Installing Seat Height Adjuster</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Seat height adjuster</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Make improvised tool --> <a class="clsHyperlink" href="#S35876075592008040900000">Making improvised tool for removing seat height adjuster</a></li> </ul> <ul class="clsDASH"> <li>Pull seat height adjuster - <span class="clsEmphBOLD">1</span> - slightly off seat.</li> <li>Insert improvised tool - <span class="clsEmphBOLD">2</span> - in mount - <span class="clsEmphBOLD">4</span> -.</li> <li>Pull improvised tool - <span class="clsEmphBOLD">2</span> - in direction of arrow - <span class="clsEmphBOLD">A</span> - to press spring - <span class="clsEmphBOLD">3</span> - outward.</li> <li>Remove seat height adjuster - <span class="clsEmphBOLD">1</span> - in direction of arrow - <span class="clsEmphBOLD">B</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Make sure clip is attached to lever of seat height adjuster. Observe installation position --> <a class="clsHyperlink" href="#S05946141512008040900000">Installation position of clip</a></li> <li>Install seat height adjuster - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul> <p>2 - Improvised tool</p> <p>3 - Spring</p> <p>4 - Mount</p><a name="S35876075592008040900000"></a><h2 class="clsHeadFour">Making improvised tool for removing seat height adjuster</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020918" name="S41485619232008020700000">Fig. 232: Preparing Assist Tool To Remove Seat Height Adjusting Handle</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Bend screwdriver - <span class="clsEmphBOLD">1</span> - with a width - <span class="clsEmphBOLD">2</span> - of 3.5 mm to form dimensions - <span class="clsEmphBOLD">A</span> - 20 mm and - <span class="clsEmphBOLD">B</span> - max. 15 mm.</li> </ul><a name="S05946141512008040900000"></a><h2 class="clsHeadFour">Installation position of clip</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020919" name="S13711898702008020700000">Fig. 233: Retaining Clamp Installation Position</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Make sure springs - <span class="clsEmphBOLD">2</span> - (2x) of clip - <span class="clsEmphBOLD">3</span> - are positioned on outside of lever - <span class="clsEmphBOLD">1</span> -.</li> </ul><a name="S13512333802008020700000"></a><h2 class="clsHeadThree">Backrest adjuster, removing and installing</h2> <p><span class="clsEmphBOLD">Special tools and workshop equipment required</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00011773" name="S23233061922008020700000">Fig. 234: Assembly Tool 3399</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li>Assembly tool 3399</li> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020899" name="S33097967572008020700000">Fig. 235: Removing Backrest Adjustment Wheel</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Turn backrest adjuster - <span class="clsEmphBOLD">1</span> - until detent is visible from rear - <span class="clsEmphBOLD">arrow A</span> -. Use light, if necessary.</li> <li>Hook in assembly tool 3399 - <span class="clsEmphBOLD">2</span> - and lever in direction of arrow - <span class="clsEmphBOLD">B</span> -.</li> <li>Turn backrest adjuster - <span class="clsEmphBOLD">1</span> - an additional 120° turn.</li> <li>Hook in special tool 3399 - <span class="clsEmphBOLD">2</span> - and lever in direction of arrow - <span class="clsEmphBOLD">B</span> -.</li> </ul> <ul class="clsDASH"> <li>Detach backrest adjuster - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After installing backrest adjuster, replace if it is too loose.</li> </ul> </td> </tr> </table></span></p><a name="S16766074912008020700000"></a><h2 class="clsHeadThree">Side trim on tunnel side, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021225" name="S13855450852008020700000">Fig. 236: Side Trim On Tunnel Side Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Backrest</p> <p>2 - Bolts (4x)</p> <p>3 - Backrest adjuster</p> <p>4 - Plastic rivet (2x)</p> <p>5 - Seat height adjuster</p> <p>6 - Side trim, sill panel side</p> <p>7 - Connector (3x)</p> <p>8 - Seat pan</p> <p>9 - Side trim, tunnel side</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Apply screwdriver to head of plastic rivet - <span class="clsEmphBOLD">10</span> -.</li> </ul> <ul class="clsDASH"> <li>Twist screwdriver and pry out plastic rivet - <span class="clsEmphBOLD">10</span> -.</li> <li>Release second plastic rivet - <span class="clsEmphBOLD">10</span> -.</li> <li>Remove side trim on tunnel side - <span class="clsEmphBOLD">9</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install side trim on tunnel side - <span class="clsEmphBOLD">9</span> - in reverse order of removal.</li> </ul> <p>10 - Plastic rivet (2x)</p> <ul class="clsBULLET"> <li>Always replace</li> </ul><a name="S13967271652008020700000"></a><h2 class="clsHeadThree">Seat height adjuster unit, removing and installing</h2> <p><span class="clsEmphBOLD">Special tools, workshop equipment, testers, measuring instruments and other items required</span> </p> <p><span class="clsEmphBOLD">Torque wrench V.A.G 1410</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00008767" name="S00776089372008020700000">Fig. 237: Torque Wrench V.A.G 1410</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021226" name="S01153684082008020700000">Fig. 238: Seat Height Adjuster Unit Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Seat height adjuster lever</p> <p>2 - Seat height adjuster unit</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove backrest adjuster --> <a class="clsHyperlink" href="#S13512333802008020700000">Backrest adjuster, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove seat height adjuster --> <a class="clsHyperlink" href="#S35287108962008020700000">Seat height adjuster, removing and installing</a>.</li> <li>Remove side trim on sill panel side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> <li>Remove bolt - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove bolts - <span class="clsEmphBOLD">5</span> - (2x).</li> </ul> <ul class="clsDASH"> <li>Remove seat height adjuster unit - <span class="clsEmphBOLD">2</span> - and retainer - <span class="clsEmphBOLD">4</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install seat height adjuster unit - <span class="clsEmphBOLD">2</span> - in reverse order of removal.</li> <li>Make sure retainer - <span class="clsEmphBOLD">4</span> - makes contact with seat pan - <span class="clsEmphBOLD">arrow</span> -.</li> <li>Make sure clip is attached to lever of seat height adjuster - <span class="clsEmphBOLD">2</span> -. Observe installation position --> <a class="clsHyperlink" href="#S05946141512008040900000">Installation position of clip</a></li> </ul> <p>3 - Bolt</p> <ul class="clsBULLET"> <li>Tightening torque 8 Nm</li> </ul> <p>4 - Retainer</p> <p>5 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 8 Nm</li> </ul><a name="S36506576782008020700000"></a><h2 class="clsHeadThree">Bowden cable of seat height adjuster unit, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021227" name="S20459249682008020700000">Fig. 239: Bowden Cable Of Seat Height Adjuster Unit Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Bowden cable of seat height adjuster unit</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove side trim on sill panel side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove side trim on tunnel side --> <a class="clsHyperlink" href="#S16766074912008020700000">Side trim on tunnel side, removing and installing</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> <li>Remove Bowden cable - <span class="clsEmphBOLD">1</span> - from holder - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove tab - <span class="clsEmphBOLD">4</span> - from pin - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove Bowden cable - <span class="clsEmphBOLD">1</span> - from holder - <span class="clsEmphBOLD">5</span> -.</li> <li>Remove Bowden cable at hook - <span class="clsEmphBOLD">7</span> - from holder - <span class="clsEmphBOLD">6</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install Bowden cable of seat height adjuster unit - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul> <p>2 - Holder</p> <p>3 - Pin</p> <p>4 - Tab</p> <p>5 - Holder</p> <p>6 - Holder</p> <p>7 - Hook</p><a name="S01631791672008020700000"></a><h2 class="clsHeadThree">Easy-entry facility (manual), removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021228" name="S38726819822008020700000">Fig. 240: Easy-Entry Facility (Manual) Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Lever</p> <p>2 - Pins (2x)</p> <p>3 - Easy-entry facility (manual)</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Move front seat forward as far as possible.</li> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Drill out rivet - <span class="clsEmphBOLD">4</span> - at runner - <span class="clsEmphBOLD">5</span> - and take out metal holders (2x) on inside of runner - <span class="clsEmphBOLD">5</span> -.</li> <li>Press lever - <span class="clsEmphBOLD">1</span> - until pins - <span class="clsEmphBOLD">2</span> - (2x) are in runner - <span class="clsEmphBOLD">5</span> - and pull runner - <span class="clsEmphBOLD">5</span> - to rear in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove easy-entry facility - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Guide easy-entry facility into runner <a class="clsHyperlink" href="#S27370042102008040900000">Guiding easy-entry facility into runner</a></li> <li>Installing easy-entry facility - <span class="clsEmphBOLD">3</span> - in reverse order of removal.</li> </ul> <p>4 - Rivet</p> <p>5 - Runner</p> <p>6 - Handle for length adjustment</p><a name="S27370042102008040900000"></a><h2 class="clsHeadFour">Guiding easy-entry facility into runner</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021229" name="S11247169952008020700000">Fig. 241: Guiding Easy-Entry Facility Into Runner</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Guide easy-entry facility - <span class="clsEmphBOLD">2</span> - into runner - <span class="clsEmphBOLD">3</span> -.</li> <li>Press lever - <span class="clsEmphBOLD">1</span> - and slide easy-entry facility - <span class="clsEmphBOLD">2</span> - forward.</li> </ul><a name="S32038015582008020700000"></a><h2 class="clsHeadThree">Storage compartment, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021230" name="S06989377552008020700000">Fig. 242: Storage Compartment Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Handle</p> <p>2 - Storage compartment</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Pull handle - <span class="clsEmphBOLD">1</span> - out storage compartment - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (2x).</li> <li>Remove bolts - <span class="clsEmphBOLD">4</span> - (2x).</li> <li>Remove storage compartment - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install storage compartment - <span class="clsEmphBOLD">2</span> - in reverse order of removal.</li> </ul> <p>3 - Bolts (2x)</p> <p>4 - Bolts (2x)</p><a name="S33073278992008020700000"></a><h2 class="clsHeadThree">Backrest cover panel, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021231" name="S19456826412008020700000">Fig. 243: Backrest Cover Panel Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Front seat</p> <p>2 - Clips (3x)</p> <p>3 - Holders (2x)</p> <p>4 - Backrest cover panel</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Unclip clips - <span class="clsEmphBOLD">3</span> - (3x) by inserting a flat screwdriver in clip and turning screwdriver clockwise until clip is released.</li> <li>Remove backrest cover panel - <span class="clsEmphBOLD">4</span> - upward from holders - <span class="clsEmphBOLD">3</span> - (2x).</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Replace damaged clips - <span class="clsEmphBOLD">2</span> - (3x).</li> <li>Install backrest cover panel - <span class="clsEmphBOLD">4</span> - in reverse order of removal.</li> </ul><a name="S17164962762008020700000"></a><h2 class="clsHeadThree">Outer frame, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021232" name="S27035922182008020700000">Fig. 244: Outer Frame Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Front seat</p> <p>2 - Clips (2x)</p> <p>3 - Outer frame</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove backrest cover panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> <li>Pry out staples - <span class="clsEmphBOLD">8</span> - (4x) on left and right.</li> <li>Remove velcro strips - <span class="clsEmphBOLD">7</span> - (4x) on left and right.</li> <li>Disengage piping on side - <span class="clsEmphBOLD">9</span> - (2x).</li> </ul> <ul class="clsDASH"> <li>Pry out piping at bottom - <span class="clsEmphBOLD">6</span> - (3x).</li> <li>Pry out clips - <span class="clsEmphBOLD">4</span> - (3x).</li> <li>Pry out clips - <span class="clsEmphBOLD">2</span> - (2x).</li> <li>Remove outer frame - <span class="clsEmphBOLD">3</span> - from backrest frame.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Lock outer frame - <span class="clsEmphBOLD">3</span> - at holders - <span class="clsEmphBOLD">5</span> - (2x) in backrest frame.</li> <li>Install outer frame - <span class="clsEmphBOLD">3</span> - in reverse order of removal.</li> </ul> <p>4 - Clips (3x)</p> <p>5 - Holders (2x)</p> <p>6 - Bottom piping (3x)</p> <p>7 - Velcro strips (4x)</p> <p>8 - Staples (4x)</p> <ul class="clsBULLET"> <li>Commercially available.</li> <li>Only use upholstery stapler.</li> </ul> <p>9 - Side piping (2x)</p><a name="S40101821752008020700000"></a><h2 class="clsHeadThree">Easy-entry facility handle, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021233" name="S00956816922008020700000">Fig. 245: Easy-Entry Facility Handle Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Press handle - <span class="clsEmphBOLD">1</span> - upward.</li> <li>Use screwdriver to pry tab - <span class="clsEmphBOLD">3</span> - out of metal pin - <span class="clsEmphBOLD">2</span> - and at the same time detach handle - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install easy-entry facility handle - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>In order to be able to press in the handle, the metal pin in the cover plate aperture must be pushed upward with a screwdriver.</li> </ul> </td> </tr> </table></span></p><a name="S17657628982008020700000"></a><h2 class="clsHeadThree">Removing and installing easy-entry facility trim</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021234" name="S37374438292008020700000">Fig. 246: Removing/Installing Easy-Entry Facility Trim</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Use flat screwdriver to pry out trim - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install easy-entry facility trim - <span class="clsEmphBOLD">1</span> - in reverse order of removal.</li> </ul><a name="S38706489582008020700000"></a><h2 class="clsHeadThree">Bowden cable for backrest lock, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021235" name="S26444370392008020700000">Fig. 247: Bowden Cable For Backrest Lock Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Holder</p> <p>2 - Holder</p> <p>3 - Bowden cable adjusters (2x)</p> <p>4 - Bowden cables for backrest lock (2x)</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Remove backrest cover panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> <li>Pry out staples - <span class="clsEmphBOLD">10</span> - (4x) on left and right.</li> <li>Remove velcro strips - <span class="clsEmphBOLD">9</span> - (4x) on left and right.</li> <li>Detach piping on side - <span class="clsEmphBOLD">5</span> - (2x).</li> </ul> <ul class="clsDASH"> <li>Pry out piping at bottom - <span class="clsEmphBOLD">8</span> - (3x).</li> <li>Use pliers to disengage tabs -7- (2x) at bottom left and right.</li> <li>Use screwdriver to pry Bowden cables out of mounts -6- (2x) on left and right.</li> <li>Remove Bowden cables -4- (2x) upward.</li> </ul> <ul class="clsDASH"> <li>Push cover - <span class="clsEmphBOLD">11</span> - upward in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> <li>Detach Bowden cables at holders -1- and -2-.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install Bowden cables for backrest lock in reverse order of removal.</li> <li>Set Bowden cables -4- (2x) with adjusters -3- (2x). Make sure pins at bottom left and right are released simultaneously on actuating easy-entry facility handle - <span class="clsEmphBOLD">12</span> -.</li> </ul> <p>5 - Side piping (2x)</p> <p>6 - Mounts (2x)</p> <p>7 - Tabs (2x)</p> <p>8 - Bottom piping (3x)</p> <p>9 - Velcro strips (4x) on left and right</p> <p>10 - Staples (4x) on left and right</p> <ul class="clsBULLET"> <li>Commercially available.</li> <li>Only use upholstery stapler.</li> </ul> <p>11 - Cover</p> <p>12 - Handle of easy-entry facility</p><a name="S05240287892008020700000"></a><h2 class="clsHeadThree">Side airbag guide, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021236" name="S25437706222008020700000">Fig. 248: Side Airbag Guide Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Mount</p> <p>2 - Backrest frame</p> <p>3 - Clip</p> <p>4 - Side airbag guide</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Remove backrest cover panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> <li>Remove side airbag --> <a class="clsHyperlink" href="#S30850800922008020700000">Side airbag (sports seat, standard seat), removing and installing</a>.</li> <li>Press clip -3- together from inside of backrest frame - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsDASH"> <li>Pry out mount -1- from inside.</li> <li>Remove side airbag guide -4-.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install in reverse order of removal.</li> </ul><a name="S09000956272008020700000"></a><h2 class="clsHeadThree">Head restraint with slide-in locking mechanism, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021237" name="S25680216092008020700000">Fig. 249: Pressing Button & Removing Head Restraint</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Press button - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove head restraint - <span class="clsEmphBOLD">1</span> -.</li> </ul><a name="S11929906302008020700000"></a><h2 class="clsHeadThree">Rear footwell light, removing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020943" name="S40680843072008020700000">Fig. 250: Removing Rear Footwell Light</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Use screwdriver to pry rear footwell light - <span class="clsEmphBOLD">1</span> - out of backrest cover panel on one side.</li> <li>Disconnect rear footwell light connector - <span class="clsEmphBOLD">2</span> -.</li> </ul><a name="S41549552032008020700000"></a><h2 class="clsHeadTwo">Front seats (memory seat, electrically operated seat)</h2><a name="S37240759772008020700000"></a><h2 class="clsHeadThree">Tools</h2> <p><span class="clsEmphBOLD">Special tools, workshop equipment, testers, measuring instruments and other items required</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020895" name="S06418339722008020700000">Fig. 251: Airbag Adapter VAS 6036</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>Airbag adapter VAS 6036</p><a name="S26842980072008020700000"></a><h2 class="clsHeadThree">Front seat, assembly overview</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Before disconnecting the battery: obtain the radio code.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020949" name="S18359010302008020700000">Fig. 252: Front Seat, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Front seat</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove front seat rail covers --> <a class="clsHyperlink" href="#S24522940582008020700000">Front seat rail cover, assembly overview</a>.</li> <li>Remove rear seat rail covers --> <a class="clsHyperlink" href="#S39308604322008020700000">Rear seat rail cover, assembly overview</a>.</li> <li>Move front seat - <span class="clsEmphBOLD">1</span> - up and back as far as possible.</li> <li>Remove front bolts - <span class="clsEmphBOLD">2</span> - (2x).</li> </ul> <ul class="clsDASH"> <li>Move seat forward.</li> <li>Remove rear bolts - <span class="clsEmphBOLD">2</span> - (2x).</li> </ul> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Before removing seat: Disconnect battery Ground (GND) strap</td> </tr> </table></span></p> <ul class="clsDASH"> <li>Tilt front seat - <span class="clsEmphBOLD">1</span> - back.</li> <li>Disconnect connectors --> <a class="clsHyperlink" href="#S34281911252008020700000">Connectors, disconnecting</a>.</li> <li>Connect airbag adapter --> <a class="clsHyperlink" href="#S08942123602008020700000">Airbag adapter VAS 6036 , connecting</a>.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul> <p>2 - Bolts (4x)</p> <ul class="clsBULLET"> <li>Tightening torque 40 Nm</li> </ul><a name="S20344439932008020700000"></a><h2 class="clsHeadThree">Front seat with faulty forward and backward seat adjustment motor or defective control unit, removing and installing</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>If possible: Move seat up.</li> <li>For greater clarity, the illustration shows the seat pan without padding or backrest.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020950" name="S07298712522008020700000">Fig. 253: Front Seat With Faulty Forward And Backward Seat Adjustment Motor Or Defective Control Unit Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Bolts (4x)</p> <ul class="clsBULLET"> <li>Tightening torque 17 Nm</li> </ul> <p>2 - Motor retaining plate</p> <p>3 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 19 Nm</li> </ul> <p>4 - Upper seat pan support</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (2x).</li> <li>Fold seat forwards.</li> <li>Remove bolts - <span class="clsEmphBOLD">1</span> - (4x).</li> <li>Remove backrest with top support of seat pan.</li> </ul> <ul class="clsBULLET"> <li>For faulty control unit:</li> </ul> <ul class="clsDASH"> <li>Disconnect connector at forward and backward seat adjustment motor.</li> <li>Move the forward and backward seat adjustment motor with an external power source until the bolts are visible.</li> <li>Remove bolts.</li> <li>Remove control unit --> <a class="clsHyperlink" href="#S02977365092008020700000">Control unit, removing and installing</a>.</li> </ul> <ul class="clsBULLET"> <li>For faulty forward and backward seat adjustment motor:</li> </ul> <ul class="clsDASH"> <li>Disconnect connector - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove bolts - <span class="clsEmphBOLD">4</span> - (2x) from forward and backward seat adjustment motor.</li> <li>Disengage forward and backward seat adjustment motor - <span class="clsEmphBOLD">2</span> - from the two shafts - <span class="clsEmphBOLD">1</span> - and - <span class="clsEmphBOLD">5</span> -.</li> <li>Move both seat rails using a power screwdriver via the long shaft -5-, until the concealed bolts are visible.</li> </ul> <ul class="clsDASH"> <li>Remove bolts.</li> <li>Replace the lower seat support with forward and backward seat adjustment motor.</li> </ul><a name="S24522940582008020700000"></a><h2 class="clsHeadThree">Front seat rail cover, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020952" name="S14240238332008020700000">Fig. 254: Front Seat Rail Cover, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Front seat</p> <p>2 - Seat rail covers (2x)</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Move front seat - <span class="clsEmphBOLD">1</span> - back as far as possible.</li> <li>Remove securing clips - <span class="clsEmphBOLD">3</span> - (2x).</li> <li>Remove seat rail covers - <span class="clsEmphBOLD">2</span> - (2x).</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Install in reverse order of removal.</li> </ul> <p>3 - Securing clips (2x)</p><a name="S39308604322008020700000"></a><h2 class="clsHeadThree">Rear seat rail cover, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020953" name="S38982190692008020700000">Fig. 255: Rear Seat Rail Cover, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Front seat</p> <p>2 - Securing clips (4x)</p> <p>3 - Seat rail covers (3x)</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Move front seat - <span class="clsEmphBOLD">1</span> - forward as far as possible.</li> <li>Remove securing clips - <span class="clsEmphBOLD">2</span> - (4x).</li> <li>Remove seat rail covers - <span class="clsEmphBOLD">3</span> - (3x).</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S34281911252008020700000"></a><h2 class="clsHeadThree">Connectors, disconnecting</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>The mechanic must electrostatically discharge him/herself before disconnecting ignition and ground (GND) wires (briefly touch closing wedge for door or body).</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020954" name="S16852276502008020700000">Fig. 256: Disconnecting Connections</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Front seat</p> <p>2 - Buckle interrogation connector (black)</p> <p>3 - Seat heating connector (green)</p> <p>4 - Power supply connector (red)</p> <p>5 - Airbag connector (yellow)</p> <p>6 - Connector point cover</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Tilt front seat - <span class="clsEmphBOLD">1</span> - back.</li> <li>Remove connection point cover - <span class="clsEmphBOLD">6</span> - upward.</li> <li>Press tab on airbag connector - <span class="clsEmphBOLD">5</span> - inboard side and remove airbag connector - <span class="clsEmphBOLD">5</span> -.</li> <li>Connect airbag adapter --> <a class="clsHyperlink" href="#S08942123602008020700000">Airbag adapter VAS 6036 , connecting</a>.</li> </ul> <ul class="clsDASH"> <li>Press tab on power supply connector - <span class="clsEmphBOLD">4</span> - inboard side and remove power supply connector - <span class="clsEmphBOLD">4</span> -.</li> <li>Press tab on seat heating connector - <span class="clsEmphBOLD">3</span> - inboard side and remove seat heating connector - <span class="clsEmphBOLD">3</span> -.</li> <li>For vehicles with buckle interrogation: Press in tab on buckle interrogation connector - <span class="clsEmphBOLD">2</span> - inboard side and remove buckle interrogation connector - <span class="clsEmphBOLD">2</span> -.</li> </ul><a name="S08942123602008020700000"></a><h2 class="clsHeadThree">Airbag adapter VAS 6036 , connecting</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020955" name="S09728493422008020700000">Fig. 257: Identifying Seat Connector Power Supply Connector (Red), Airbag Adapter Power Supply Connector (Red), Airbag Adapter Connector (Yellow) & Airbag Connector (Yellow)</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>The mechanic must electrostatically discharge him/herself before disconnecting ignition and ground (GND) wires (briefly touch closing wedge for door or body).</li> </ul> </td> </tr> </table></span></p> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>The airbag adapter VAS 6036 must remain connected to the seat until the seat is reinstalled.</td> </tr> </table></span></p> <p>1 - Seat connector power supply connector (red)</p> <p>2 - Airbag adapter power supply connector (red)</p> <p>3 - Airbag adapter connector (yellow)</p> <p>4 - Airbag connector (yellow)</p> <ul class="clsBULLET"> <li>Disconnect ignition and Ground (GND) wires.</li> <li>Connect airbag connector - <span class="clsEmphBOLD">4</span> - to airbag adapter connector - <span class="clsEmphBOLD">3</span> -.</li> <li>If present: Connect the airbag adapter power supply connector - <span class="clsEmphBOLD">2</span> - to the seat connector power supply connector - <span class="clsEmphBOLD">1</span> -.</li> </ul><a name="S26700901392008020700000"></a><h2 class="clsHeadThree">Connector assignment for connection point</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Arrow points in direction of travel.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020904" name="S30586347372008020700000">Fig. 258: Connector Assignment For Coupling Station</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>1 Side airbag</li> <li>2 Power supply</li> <li>3 Seat heating</li> <li>4 Buckle interrogation</li> </ul><a name="S34136743752008020700000"></a><h2 class="clsHeadThree">Connector for side airbag, disconnecting</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020897" name="S22970418502008020700000">Fig. 259: Side Airbag Connector, Disconnecting</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Press retainer tab - <span class="clsEmphBOLD">3</span> - of airbag connector - <span class="clsEmphBOLD">2</span> - out of airbag adapter connector - <span class="clsEmphBOLD">1</span> - and disconnect airbag connector - <span class="clsEmphBOLD">2</span> -.</li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>After connecting the battery observe the necessary measures. --> <ul class="clsDASH"> <li><a class="clsExtHyperlink" id="A00278929_S42401837392008020700000">27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL</a> </li> <li>27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET</li> </ul> </li> <li>If airbag malfunction warning light K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.</li> </ul> </td> </tr> </table></span></p><a name="S14709502022008020700000"></a><h2 class="clsHeadThree">Front seat backrest, assembly overview</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe relevant safety precautions for vehicles installed with side airbags --> <a class="clsHyperlink" href="#S01206770512008020700000">Additional safety precautions for side airbag</a>.</td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020956" name="S27901617562008020700000">Fig. 260: Front Seat Backrest, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Backrest</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove side trim, outboard side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove side trim, inboard side --> <a class="clsHyperlink" href="#S28014469782008020700000">Side trim, inboard side, assembly overview</a>.</li> </ul> <p>2 - Wiring harness</p> <p>3 - Bolts (4x)</p> <ul class="clsBULLET"> <li>Tightening torque 20 Nm</li> </ul> <p>4 - Plastic washer</p> <p>5 - Bracket</p> <p>6 - Bolt</p> <p>7 - Clip</p> <p>8 - Seat pan</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020957" name="S23120543242008020700000">Fig. 261: Identifying Cable Ties, Rubber Straps, Mounting Rails & Connectors</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cable ties (2x)</p> <ul class="clsBULLET"> <li>Open cable ties - <span class="clsEmphBOLD">1</span> - (2x).</li> <li>Detach rubber straps - <span class="clsEmphBOLD">2</span> - (2x).</li> <li>Disconnect connectors - <span class="clsEmphBOLD">5</span> - (4x).</li> <li>Remove cable tie - <span class="clsEmphBOLD">3</span> - on wiring harness.</li> </ul> <ul class="clsBULLET"> <li>Detach adhesive strips on mounting rails - <span class="clsEmphBOLD">4</span> - (5x).</li> </ul> <p>2 - Rubber straps (2x)</p> <p>3 - Cable tie</p> <p>4 - Mounting rails (5x)</p> <p>5 - Connectors (4x)</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020956" name="S31617576422008020700000">Fig. 262: Front Seat Backrest, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Backrest</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">6</span> -.</li> <li>Twist clip - <span class="clsEmphBOLD">7</span> - upward.</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (4x).</li> <li>Tilt backrest - <span class="clsEmphBOLD">1</span> - forwards onto seat.</li> </ul> <ul class="clsDASH"> <li>Move padding to one side and carefully lift wiring harness - <span class="clsEmphBOLD">2</span> - out of seat pan - <span class="clsEmphBOLD">8</span> -.</li> <li>Remove backrest - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>To instal clip - <span class="clsEmphBOLD">5</span> - : Secure bolt - <span class="clsEmphBOLD">6</span> - firmly to plastic washer - <span class="clsEmphBOLD">4</span> -.</li> <li>Always use new bolts - <span class="clsEmphBOLD">3</span> - (4x).</li> <li>Before inserting bolts - <span class="clsEmphBOLD">3</span> - (4x) recut the thread in the backrest frame.</li> <li>For memory seat: After installing seat in vehicle perform basic setting of backrest and seat.</li> </ul> <p>2 - Wiring harness</p> <p>3 - Bolts (4x)</p> <ul class="clsBULLET"> <li>Tightening torque 20 Nm</li> </ul> <p>4 - Plastic packing plate</p> <p>5 - Bracket</p> <p>6 - Bolt</p> <p>7 - Clip</p> <p>8 - Seat pan</p><a name="S41892716272008020700000"></a><h2 class="clsHeadThree">Side trims (outboard side), assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020958" name="S04557115602008020700000">Fig. 263: Side Trims (Outboard Side), Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Backrest</p> <p>2 - Bolts (4x)</p> <p>3 - Rear side trim, outboard side</p> <p>4 - Front side trim, outboard side</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (4x).</li> <li>Remove rear side trim - <span class="clsEmphBOLD">3</span> - upward.</li> <li>Remove front side trim - <span class="clsEmphBOLD">4</span> - forward.</li> </ul> <ul class="clsDASH"> <li>Disconnect connectors - <span class="clsEmphBOLD">5</span> - (3x).</li> </ul> <p>5 - Connector (3x)</p> <p>6 - Side trim, inboard side</p> <p>7 - Bolts (2x)</p> <p>8 - Rubber strap of backrest cover</p><a name="S28014469782008020700000"></a><h2 class="clsHeadThree">Side trim, inboard side, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020958" name="S32797671542008020700000">Fig. 264: Side Trim, Inboard Side, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Backrest</p> <p>2 - Bolts (4x)</p> <p>3 - Rear side trim, outboard side</p> <p>4 - Front side trim, outboard side</p> <p>5 - Connector (3x)</p> <p>6 - Side trim, inboard side</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Disengage rubber strap of backrest cover - <span class="clsEmphBOLD">8</span> -.</li> <li>Remove bolts - <span class="clsEmphBOLD">7</span> - (2x).</li> <li>Remove side trim - <span class="clsEmphBOLD">6</span> - upward.</li> </ul> <p>7 - Bolts (2x)</p> <p>8 - Rubber strap of backrest cover</p><a name="S31157110162008020700000"></a><h2 class="clsHeadThree">Easy-entry facility, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021238" name="S20677056612008020700000">Fig. 265: Removing/Installing Easy-Entry Facility</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Press handle - <span class="clsEmphBOLD">1</span> - upward.</li> <li>Release tab - <span class="clsEmphBOLD">2</span> - in direction of - <span class="clsEmphBOLD">arrow</span> - using a screwdriver and, at the same time, pull off handle - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021239" name="S35480482042008020700000">Fig. 266: Identifying Cover Plate, Connector & Cover Plate</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Unclip cover plate - <span class="clsEmphBOLD">1</span> -.</li> <li>Disconnect connector - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove cover plate - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>In order to be able to press in the handle, the metal pin in the cover plate aperture must be pushed upward with a screwdriver.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Install easy-entry facility in reverse order of removal. Make sure handle - <span class="clsEmphBOLD">2</span> - engages.</li> </ul><a name="S17930713612008020700000"></a><h2 class="clsHeadThree">Bowden cable for backrest lock, assembly overview</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>For the sake of illustration, the seat is depicted without seat pan in the illustration.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021240" name="S07904190982008020700000">Fig. 267: Bowden Cable For Backrest Lock, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Adjustment devices for Bowden cable (2x)</p> <p>2 - Bowden cable for backrest lock (2x)</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove backrest panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Operate the Easy Entry handle of entry assistance and fold backrest forward.</li> <li>Disengage eyelets - <span class="clsEmphBOLD">4</span> - (2x) at bottom left and right, using pliers.</li> <li>Using a screwdriver, pry out left and right retainers - <span class="clsEmphBOLD">3</span> - (2x).</li> <li>Remove Bowden cables - <span class="clsEmphBOLD">2</span> - (2x) upward.</li> </ul> <ul class="clsDASH"> <li>Slide seat cover upward in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> <li>Disengage Bowden cables at brackets - <span class="clsEmphBOLD">5</span> - and - <span class="clsEmphBOLD">6</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>For vehicles up to 05.02, VIN: 8H 3K 002 450: To prevent malfunctions of headrest and seatback adjustment, apply a cable tie - <span class="clsEmphBOLD">7</span> -.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Install Bowden cable for backrest lock in reverse order of removal.</li> <li>Adjust Bowden cables - <span class="clsEmphBOLD">1</span> - (2x) using adjustment devices - <span class="clsEmphBOLD">2</span> - (2x). Ensure that the lower pins at left and right are released simultaneously when the Easy Entry handle of entry assistance is operated.</li> </ul> <p>3 - Retainers (2x)</p> <p>4 - Eyelets (2x)</p> <p>5 - Bracket</p> <p>6 - Bracket</p> <p>7 - Cable tie</p><a name="S13707972182008020700000"></a><h2 class="clsHeadThree">Microswitch for seatback release, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021241" name="S40909464032008020700000">Fig. 268: Microswitch For Seatback Release, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cable tie</p> <p>2 - Connector</p> <p>3 - Circlip</p> <p>4 - Microswitch for seatback release</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove door sill side seat trim --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove tunnel side seat trim --> <a class="clsHyperlink" href="#S28014469782008020700000">Side trim, inboard side, assembly overview</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> <li>Remove backrest panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> <li>Remove backrest frame --> <a class="clsHyperlink" href="#S16610649342008020700000">Backrest frame, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Remove backrest cover and cushion --> <a class="clsHyperlink" href="#S15045398692008020700000">Backrest cover and padding (sports seat, standard seat), removing and installing</a>.</li> <li>Use a screwdriver to pry out circlip - <span class="clsEmphBOLD">3</span> -.</li> <li>Press together catches - <span class="clsEmphBOLD">5</span> - (2x) and remove microswitch - <span class="clsEmphBOLD">4</span> -.</li> <li>Disconnect connector - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Press in microswitch - <span class="clsEmphBOLD">4</span> - until the catches - <span class="clsEmphBOLD">5</span> - (2x) engage.</li> <li>Connect connector - <span class="clsEmphBOLD">2</span> -.</li> <li>Install backrest cover and cushion g --> <a class="clsHyperlink" href="#S15045398692008020700000">Backrest cover and padding (sports seat, standard seat), removing and installing</a>.</li> <li>Install backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Install seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Adjust microswitch for seatback release --> <a class="clsHyperlink" href="#S29510524882008020700000">Microswitch for seatback release, adjusting</a>.</li> <li>Insert the circlip - <span class="clsEmphBOLD">3</span> -.</li> <li>Install backrest frame --> <a class="clsHyperlink" href="#S16610649342008020700000">Backrest frame, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Install backrest panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> </ul> <p>5 - Catches (2x)</p><a name="S29510524882008020700000"></a><h2 class="clsHeadThree">Microswitch for seatback release, adjusting</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>For vehicles up to 05.02, VIN: 8H 3K 002 450: To prevent malfunctions of headrest and seatback adjustment, apply a cable tie - <span class="clsEmphBOLD">1</span> -.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021241" name="S40389334082008020700000">Fig. 269: Microswitch For Seatback Release, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cable tie</p> <p>2 - Connector</p> <p>3 - Circlip</p> <p>4 - Microswitch for seatback release</p> <ul class="clsBULLET"> <li>Adjusting and checking function</li> </ul> <ul class="clsDASH"> <li>Remove backrest panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> <li>Use a screwdriver to pry out circlip - <span class="clsEmphBOLD">3</span> -.</li> <li>Slide microswitch - <span class="clsEmphBOLD">4</span> - only far enough so that backrest is switched off when release lever is lifted 1/3.</li> <li>Check backrest function at adjustment switch:</li> </ul> <ul class="clsDASH"> <li>Backrest is not activated when backrest release lever is lifted to 1/3.</li> <li>Backrest is activated when release lever is in rest position.</li> <li>Correct the position of microswitch - <span class="clsEmphBOLD">4</span> - as necessary and check its function again.</li> </ul> <p>5 - Catches (2x)</p><a name="S16965421882008020700000"></a><h2 class="clsHeadThree">Microswitch for headrest, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021242" name="S17627046942008020700000">Fig. 270: Microswitch For Headrest, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cable tie</p> <p>2 - Connector</p> <p>3 - Circlip</p> <p>4 - Microswitch for headrest</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove backrest panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> <li>Use a screwdriver to pry out circlip - <span class="clsEmphBOLD">3</span> -.</li> <li>Press together catches - <span class="clsEmphBOLD">5</span> - (2x) and remove microswitch - <span class="clsEmphBOLD">4</span> -.</li> <li>Disconnect connector - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Press in microswitch - <span class="clsEmphBOLD">4</span> - until the catches - <span class="clsEmphBOLD">5</span> - (2x) engage.</li> <li>Connect connector - <span class="clsEmphBOLD">2</span> -.</li> <li>Install seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Adjust microswitch for headrest --> <a class="clsHyperlink" href="#S25433477802008020700000">Microswitch for headrest, adjusting</a>.</li> </ul> <ul class="clsDASH"> <li>Insert the circlip - <span class="clsEmphBOLD">3</span> -.</li> <li>Install backrest panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> </ul> <p>5 - Catches (2x)</p><a name="S25433477802008020700000"></a><h2 class="clsHeadThree">Microswitch for headrest, adjusting</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>For vehicles up to 05.02, VIN: 8H 3K 002 450: To prevent malfunctions of headrest and seatback adjustment, apply a cable tie - <span class="clsEmphBOLD">1</span> -.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021242" name="S25773926672008020700000">Fig. 271: Microswitch For Headrest, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cable tie</p> <p>2 - Connector</p> <p>3 - Circlip</p> <p>4 - Circlip</p> <ul class="clsBULLET"> <li>Adjusting and checking function</li> </ul> <ul class="clsDASH"> <li>Remove backrest panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> <li>Use a screwdriver to pry out circlip - <span class="clsEmphBOLD">3</span> -.</li> <li>Slide microswitch - <span class="clsEmphBOLD">4</span> - only far enough so that headrest is moved downward and switched off when release lever is lifted 1/3.</li> <li>Check function of headrest at adjustment switch:</li> </ul> <ul class="clsDASH"> <li>Headrest is not activated when backrest release lever is lifted to 1/3.</li> <li>Headrest is activated when release lever is in rest position.</li> <li>Correct the position of microswitch - <span class="clsEmphBOLD">4</span> - as necessary and check its function again.</li> </ul> <p>5 - Catches (2x)</p><a name="S15291016402008020700000"></a><h2 class="clsHeadThree">Backrest (standard seat), replacing</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Sports backrest only is available as replacement part. Convert the sports backrest for the standard seat.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020935" name="S36310183822008020700000">Fig. 272: Backrest (Standard Seat), Replacing</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Sports backrest</p> <ul class="clsBULLET"> <li>Conversion</li> </ul> <ul class="clsDASH"> <li>Detach wire clips - <span class="clsEmphBOLD">2</span> - (2x) from sports seat backrest - <span class="clsEmphBOLD">1</span> -.</li> <li>Paint layer must be replicated and, if necessary, the protection measures against corrosion must be performed.</li> </ul> <p>2 - Wire clips (2x)</p><a name="S01351571022008020700000"></a><h2 class="clsHeadThree">Seat pan (standard seat), replacing</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Sports seat pan only is available as replacement part. Convert the sports seat pan for the standard seat.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020936" name="S19558657142008020700000">Fig. 273: Seat Pan (Standard Seat), Replacing</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Sports seat pan</p> <ul class="clsBULLET"> <li>Conversion</li> </ul> <ul class="clsDASH"> <li>Detach wire clips - <span class="clsEmphBOLD">2</span> - (2x) from sports seat pan - <span class="clsEmphBOLD">1</span> -.</li> <li>Paint layer must be replicated and, if necessary, the protection measures against corrosion must be performed.</li> </ul> <p>2 - Wire clips (2x)</p><a name="S04957121182008020700000"></a><h2 class="clsHeadThree">Guide for side airbag, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020959" name="S16124151342008020700000">Fig. 274: Guide For Side Airbag, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Guide for side airbag</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove backrest cover panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove side airbag --> <a class="clsHyperlink" href="#S28302218632008020700000">Side airbag (electric seat), assembly overview</a>.</li> <li>Press clip - <span class="clsEmphBOLD">3</span> - together and remove clip - <span class="clsEmphBOLD">3</span> -.</li> <li>Pry out the retainer - <span class="clsEmphBOLD">2</span> - from inside.</li> <li>Detach the side airbag guide - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul> <p>2 - Retainer</p> <p>3 - Clip</p><a name="S26285140512008020700000"></a><h2 class="clsHeadThree">Seat adjustment switch, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020960" name="S15658779982008020700000">Fig. 275: Seat Adjustment Switch Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Remove seat side trim, outboard side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> <li>Remove bolts - <span class="clsEmphBOLD">5</span> - (5x). Tightening torque 1.5 Nm</li> <li>Detach seat adjustment switch - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove the connection board with connectors - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S25363706182008020700000"></a><h2 class="clsHeadThree">Switch for 4-way lumbar support, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020960" name="S39993892422008020700000">Fig. 276: Switch For 4-Way Lumbar Support Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Remove seat side trim, outboard side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> <li>Remove bolts - <span class="clsEmphBOLD">4</span> - (2x). Tightening torque 0.4 Nm</li> <li>Detach switch for 4-way lumbar support - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S02977365092008020700000"></a><h2 class="clsHeadThree">Control unit, removing and installing</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>The control unit for the memory seat and the electric seat is under the drivers seat.</li> <li>If the control unit is defective, the top support of the seat pan and backrest must be removed --> <a class="clsHyperlink" href="#S20344439932008020700000">Front seat with faulty forward and backward seat adjustment motor or defective control unit, removing and installing</a>.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020961" name="S37866241182008020700000">Fig. 277: Identifying Bolts & Control Module</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (2x). Tightening torque 1.5 Nm</li> <li>Turn control unit - <span class="clsEmphBOLD">1</span> - over.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020962" name="S39232105892008020700000">Fig. 278: Identifying Retaining Bracket, Connectors, Catches & Control Module</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Disengage retaining clip - <span class="clsEmphBOLD">4</span> - and disconnect connector - <span class="clsEmphBOLD">5</span> -.</li> <li>Press retainer tabs - <span class="clsEmphBOLD">3</span> - (2x) and disconnect connector - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove control unit - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S34553360802008020700000"></a><h2 class="clsHeadThree">Forward and backward seat adjustment motor, assembly overview</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>If the motor is faulty, the top support of the seat pan must be replaced --> <a class="clsHyperlink" href="#S20344439932008020700000">Front seat with faulty forward and backward seat adjustment motor or defective control unit, removing and installing</a>.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020963" name="S08832795942008020700000">Fig. 279: Forward And Backward Seat Adjustment Motor, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Lumbar support adjustment motors (2x)</p> <p>2 - Seat height adjustment motor</p> <p>3 - Seat inclination adjustment motor</p> <p>4 - Forward and backward seat adjustment motor</p> <p>5 - Backrest adjustment motor</p><a name="S32098741262008020700000"></a><h2 class="clsHeadThree">Seat height adjustment motor, assembly overview</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>If the motor is faulty, the top support of the seat pan must be replaced.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020963" name="S16621922842008020700000">Fig. 280: Seat Height Adjustment Motor, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Lumbar support adjustment motors (2x)</p> <p>2 - Seat height adjustment motor</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove side trim, outboard side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove side trim, inboard side --> <a class="clsHyperlink" href="#S28014469782008020700000">Side trim, inboard side, assembly overview</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> <li>Remove cover and padding from seat pan --> <a class="clsHyperlink" href="#S04898549572008020700000">Seat pan cover and padding (sports seat), assembly overview</a>.</li> <li>Remove control unit --> <a class="clsHyperlink" href="#S02977365092008020700000">Control unit, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove belt buckle --> <a class="clsHyperlink" href="#S37532192312008020700000">Front anchorage point for belt buckle</a>.</li> <li>Remove spring pad with wiring harness from seat pan --> <a class="clsHyperlink" href="#S33776062652008020700000">Seat pan spring pad with wiring harness, assembly overview</a>.</li> <li>Detach the upper seat pan support from the lower seat pan support.</li> </ul> <p>3 - Seat inclination adjustment motor</p> <p>4 - Forward and backward seat adjustment motor</p> <p>5 - Backrest adjustment motor</p><a name="S37773904942008020700000"></a><h2 class="clsHeadThree">Forward and backward seat adjustment motor, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021243" name="S09516190582008020700000">Fig. 281: Forward And Backward Seat Adjustment Motor, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Connector</p> <p>2 - Seat inclination adjustment motor</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove control unit --> <a class="clsHyperlink" href="#S02977365092008020700000">Control unit, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Disconnect connector - <span class="clsEmphBOLD">1</span> -.</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (2x).</li> <li>Remove seat inclination adjustment motor - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul> <p>3 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 10 Nm</li> </ul> <p>4 - Forward and backward seat adjustment motor</p> <p>5 - Backrest adjustment motor</p><a name="S04451425872008020700000"></a><h2 class="clsHeadThree">Seat cushion extension (sports seat), assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021244" name="S02744271902008020700000">Fig. 282: Seat Cushion Extension (Sports Seat), Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Seat cushion extension</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Detach cover and padding from seat pan --> <a class="clsHyperlink" href="#S04898549572008020700000">Seat pan cover and padding (sports seat), assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Detach seat cushion extension from cover and padding --> <a class="clsHyperlink" href="#S04898549572008020700000">Seat pan cover and padding (sports seat), assembly overview</a>.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul> <p>2 - Bolts (4x)</p> <p>3 - Panel</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Pry clips - <span class="clsEmphBOLD">4</span> - (4x) off trim - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul> <p>4 - Clips (4x)</p> <p>5 - Handle</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (4x).</li> <li>Remove handle - <span class="clsEmphBOLD">5</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S02536081552008020700000"></a><h2 class="clsHeadThree">Motor for backrest inclination adjustment, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020963" name="S06784160602008020700000">Fig. 283: Motor For Backrest Inclination Adjustment, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Lumbar support adjustment motors (2x)</p> <p>2 - Seat height adjustment motor</p> <p>3 - Seat inclination adjustment motor</p> <p>4 - Forward and backward seat adjustment motor</p> <p>5 - Backrest adjustment motor</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove side trim, outboard side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove side trim, inboard side --> <a class="clsHyperlink" href="#S28014469782008020700000">Side trim, inboard side, assembly overview</a>.</li> <li>Remove backrest cover panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020968" name="S12721384092008020700000">Fig. 284: Identifying Backrest Frame, Wood Block, Socket, Shaft & Spring Washer</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Backrest frame</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>The illustration shows a front passenger seat backrest.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Remove bolt from backrest adjustment motor <a class="clsHyperlink" href="#S33087617892008040900000">Releasing fastening for backrest inclination adjustment motor.</a></li> <li>Using a screwdriver, pry off the spring washer - <span class="clsEmphBOLD">5</span> - on the side of the backrest inclination adjustment motor (<a class="clsGraphicLink" onclick="return ajaxHrefModalImg(event,$(this))" href="#S12721384092008020700000">Fig. 284</a> - <span class="clsEmphBOLD">B</span> -).</li> <li>Using a hammer and punch knock shaft - <span class="clsEmphBOLD">4</span> - through the side of the backrest frame.</li> <li>Pull shaft - <span class="clsEmphBOLD">4</span> - out of backrest frame - <span class="clsEmphBOLD">1</span> - until backrest inclination adjustment motor can be removed.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>When installing new motor, prepare backrest accordingly <a class="clsHyperlink" href="#S42377617392008040900000">Preparing backrest for new motor</a></li> <li>Adapt the splines of the new backrest inclination adjustment motor <a class="clsHyperlink" href="#S26627435622008040900000">Preparing backrest inclination adjustment motor</a></li> <li>Push shaft - <span class="clsEmphBOLD">4</span> - through backrest inclination adjustment motor and through backrest frame - <span class="clsEmphBOLD">1</span> -.</li> <li>Place seat on its side.</li> </ul> <ul class="clsDASH"> <li>Position a block of wood - <span class="clsEmphBOLD">2</span> - under shaft - <span class="clsEmphBOLD">4</span> - on the opposite side of the backrest inclination adjustment motor (<a class="clsGraphicLink" onclick="return ajaxHrefModalImg(event,$(this))" href="#S12721384092008020700000">Fig. 284</a> - <span class="clsEmphBOLD">A</span> -).</li> <li>Using an 11 mm socket, knock spring washer - <span class="clsEmphBOLD">5</span> - onto shaft - <span class="clsEmphBOLD">4</span> - (<a class="clsGraphicLink" onclick="return ajaxHrefModalImg(event,$(this))" href="#S12721384092008020700000">Fig. 284</a> - <span class="clsEmphBOLD">C</span> -).</li> <li>Tighten the bolt on the backrest adjustment motor and connect the connector.</li> <li>For memory seat: After installing the seat, perform basic setting of backrest and seat.</li> </ul> <p>2 - Wooden block</p> <p>3 - 11 mm socket</p> <p>4 - Shaft</p> <p>5 - Spring lock washer</p><a name="S33087617892008040900000"></a><h2 class="clsHeadFour">Releasing fastening for backrest inclination adjustment motor</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020969" name="S22809559132008020700000">Fig. 285: Releasing Fastening For Backrest Inclination Adjustment Motor</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Disconnect connector - <span class="clsEmphBOLD">5</span> -.</li> <li>Pull cover - <span class="clsEmphBOLD">3</span> - and anti-squeak pad - <span class="clsEmphBOLD">2</span> - to one side.</li> <li>Remove bolt - <span class="clsEmphBOLD">4</span> -.</li> </ul><a name="S26627435622008040900000"></a><h2 class="clsHeadFour">Preparing backrest inclination adjustment motor</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020970" name="S04689664312008020700000">Fig. 286: Preparing Backrest Inclination Adjustment Motor</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a screwdriver, turn asymmetric section of teeth - <span class="clsEmphBOLD">1</span> - to align with shaft in backrest frame.</li> </ul><a name="S42377617392008040900000"></a><h2 class="clsHeadFour">Preparing backrest for new motor</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021245" name="S15756400822008020700000">Fig. 287: Preparing Backrest For New Motor</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Use pliers to break off bracket - <span class="clsEmphBOLD">2</span> -.</li> <li>Secure new motor - <span class="clsEmphBOLD">1</span> - with new bracket - <span class="clsEmphBOLD">3</span> - , using rivets at holes - <span class="clsEmphBOLD">4</span> -.</li> </ul><a name="S07940016712008020700000"></a><h2 class="clsHeadThree">Backrest cover panel, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020971" name="S16058839422008020700000">Fig. 288: Backrest Cover Panel, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Backrest frame</p> <p>2 - Staples (3x)</p> <p>3 - Backrest trim</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Pry off staples - <span class="clsEmphBOLD">2</span> - (3x) on backrest cover panel - <span class="clsEmphBOLD">1</span> -.</li> <li>Remove backrest cover panel - <span class="clsEmphBOLD">3</span> - upward.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul> <p>4 - Clips (5x)</p><a name="S16610649342008020700000"></a><h2 class="clsHeadThree">Backrest frame, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020971" name="S36601840792008020700000">Fig. 289: Backrest Frame, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Backrest frame</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove backrest cover panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> <li>Pry off clips - <span class="clsEmphBOLD">4</span> - (5x).</li> <li>Remove backrest frame - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul> <p>2 - Staples (3x)</p> <p>3 - Backrest trim</p> <p>4 - Clips (5x)</p><a name="S06313055212008020700000"></a><h2 class="clsHeadThree">4-way lumbar support, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020972" name="S05211705892008020700000">Fig. 290: 4-Way Lumbar Support, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Bowden cable for lumbar support height adjustment</p> <p>2 - Bowden cable for lumbar support adjustment</p> <p>3 - 4-way lumbar support</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove side trim, outboard side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove side trim, inboard side --> <a class="clsHyperlink" href="#S28014469782008020700000">Side trim, inboard side, assembly overview</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> <li>Remove backrest cover panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> <li>Remove backrest frame --> <a class="clsHyperlink" href="#S16610649342008020700000">Backrest frame, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Disengage Bowden cable for lumbar support adjustment - <span class="clsEmphBOLD">2</span> - from hook - <span class="clsEmphBOLD">4</span> -.</li> <li>Disengage Bowden cable for lumbar support height adjustment - <span class="clsEmphBOLD">1</span> - at retainer pin - <span class="clsEmphBOLD">5</span> - and at idler wheel - <span class="clsEmphBOLD">6</span> -.</li> <li>Disengage lower 4-way lumbar support - <span class="clsEmphBOLD">3</span> - at positions - <span class="clsEmphBOLD">B</span> - (2x).</li> <li>Disengage upper 4-way lumbar support - <span class="clsEmphBOLD">3</span> - at positions - <span class="clsEmphBOLD">A</span> - (2x).</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul> <p>4 - Hook</p> <p>5 - Retaining tabs</p> <p>6 - Idler roller</p><a name="S16469817562008020700000"></a><h2 class="clsHeadThree">Lumbar support adjustment motors, assembly overview</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>On the drivers seat in the illustration, the lumbar support height adjustment motor is on the left and the lumbar support adjustment motor is on the right.</li> </ul> </td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020963" name="S36886119022008020700000">Fig. 291: Lumbar Support Adjustment Motors, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Lumbar support adjustment motors (2x)</p> <ul class="clsBULLET"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> </ul> <ul class="clsBULLET"> <li>Remove backrest cover panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> <li>Disconnect connector.</li> <li>Remove bolts.</li> <li>Disengage Bowden cable at 4-way lumbar support.</li> </ul> <ul class="clsBULLET"> <li>Replace motor.</li> </ul> <p>2 - Seat height adjustment motor</p> <p>3 - Seat inclination adjustment motor</p> <p>4 - Forward and backward seat adjustment motor</p> <p>5 - Backrest adjustment motor</p><a name="S36081994312008020700000"></a><h2 class="clsHeadThree">Head restraint, removing and installing</h2> <ul class="clsDASH"> <li>Remove backrest cover panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021246" name="S34805118932008020700000">Fig. 292: Removing/Installing Head Restraint</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Disconnect connector - <span class="clsEmphBOLD">4</span> -.</li> <li>Press button - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S29441433062008020700000"></a><h2 class="clsHeadThree">Rear footwell light, removing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020943" name="S10391363992008020700000">Fig. 293: Removing Rear Footwell Light</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Press out rear footwell light - <span class="clsEmphBOLD">1</span> - from rear.</li> <li>Disconnect connector - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S33776062652008020700000"></a><h2 class="clsHeadThree">Seat pan spring pad with wiring harness, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020973" name="S08638760372008020700000">Fig. 294: Seat Pan Spring Pad With Wiring Harness, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cable ties (4x)</p> <p>2 - Spring pad with wiring harness</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove side trim, outboard side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove side trim, inboard side --> <a class="clsHyperlink" href="#S28014469782008020700000">Side trim, inboard side, assembly overview</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> <li>Remove cover and padding from seat pan --> <a class="clsHyperlink" href="#S04898549572008020700000">Seat pan cover and padding (sports seat), assembly overview</a>.</li> <li>Remove cable tie - <span class="clsEmphBOLD">1</span> - (4x).</li> </ul> <ul class="clsDASH"> <li>Disengage spring pad - <span class="clsEmphBOLD">2</span> - at positions - <span class="clsEmphBOLD">A</span> - (2x).</li> <li>Disengage spring pad - <span class="clsEmphBOLD">2</span> - at positions - <span class="clsEmphBOLD">B</span> - (4x).</li> <li>Place seat to side.</li> <li>Disconnect connectors - <span class="clsEmphBOLD">3</span> - (3x).</li> </ul> <ul class="clsDASH"> <li>Remove bolt - <span class="clsEmphBOLD">5</span> -.</li> <li>Remove spring pad with wiring harness - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul> <p>3 - Connector (3x)</p> <p>4 - Shim</p> <p>5 - Bolt</p><a name="S28263737322008020700000"></a><h2 class="clsHeadThree">Seat wiring assignment</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020974" name="S33143456782008020700000">Fig. 295: Seat Wiring Assignment</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Seat heating wiring harness</p> <p>2 - Seat adjustment connectors (2x)</p> <p>3 - 4-way lumbar support connector</p> <p>4 - Electric lumbar support wiring harness, inboard side</p> <p>5 - Backrest heating wiring harness</p> <p>6 - Buckle interrogation connector (black)</p> <p>7 - Seat heating connector (green)</p> <p>8 - Power supply connector (red)</p> <p>9 - Airbag connector (yellow)</p> <p>10 - Airbag wiring harness</p> <p>11 - Electric lumbar support wiring harness for 4-pin side airbag</p><a name="S08275645052008020700000"></a><h2 class="clsHeadThree">Backrest wiring assignment</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020975" name="S23563581282008020700000">Fig. 296: Backrest Wiring Assignment</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Airbag wiring harness</p> <p>2 - Electric lumbar support wiring harness for 4-pin side airbag</p> <p>3 - Airbag connector</p> <p>4 - Electric lumbar support connector for 4-pin side airbag</p> <p>5 - Electric lumbar support connector</p> <p>6 - Backrest heating connector</p> <p>7 - Backrest heating wiring harness</p> <p>8 - Electric lumbar support wiring harness, inboard side</p><a name="S03478030652008020700000"></a><h2 class="clsHeadThree">Seat backrest wiring harness, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00020976" name="S40810562442008020700000">Fig. 297: Seat Backrest Wiring Harness, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Connector (3x)</p> <p>2 - Wiring harness</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Remove side trim, outboard side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> <li>Remove side trim, inboard side --> <a class="clsHyperlink" href="#S28014469782008020700000">Side trim, inboard side, assembly overview</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Remove backrest cover panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> <li>Remove cover and padding from backrest --> <a class="clsHyperlink" href="#S15045398692008020700000">Backrest cover and padding (sports seat, standard seat), removing and installing</a>.</li> <li>Detach cable ties - <span class="clsEmphBOLD">3</span> - (3x).</li> <li>Disconnect connectors - <span class="clsEmphBOLD">1</span> - (3x).</li> </ul> <ul class="clsDASH"> <li>Remove wiring harness - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul> <p>3 - Cable ties (3x)</p><a name="S22247674552008020700000"></a><h2 class="clsHeadTwo">Rear seats</h2><a name="S29470569182008020700000"></a><h2 class="clsHeadThree">Rear seat bench, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021247" name="S14703920242008020700000">Fig. 298: Rear Seat Bench, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Rear seat bench</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Pull rear seat bench - <span class="clsEmphBOLD">1</span> - up and remove rear seat bench - <span class="clsEmphBOLD">1</span> -.</li> <li>With seat heating: Detach connector for seat heating.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Place protective cover - <span class="clsEmphBOLD">4</span> - below buckles - <span class="clsEmphBOLD">3</span> - (2x).</li> <li>Install piping at buckle cover <a class="clsHyperlink" href="#S16322858052008040900000">Cord at fabric cover of belt buckles, removing and installing</a></li> <li>With seat heating: Connect connector for seat heating.</li> <li>Push rear seat bench - <span class="clsEmphBOLD">1</span> - under rear seat backrest - <span class="clsEmphBOLD">2</span> - and feed in buckles - <span class="clsEmphBOLD">3</span> - (2x).</li> </ul> <ul class="clsDASH"> <li>Engage rear seat bench - <span class="clsEmphBOLD">1</span> - in grommets - <span class="clsEmphBOLD">5</span> - (3x).</li> </ul> <p>2 - Rear seat backrest</p> <p>3 - Buckles (2x)</p> <p>4 - Protective cover</p> <p>5 - Grommets (3x)</p><a name="S22787736622008020700000"></a><h2 class="clsHeadThree">Rear seat backrest, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021248" name="S36013229512008020700000">Fig. 299: Rear Seat Backrest, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Rear seat backrest</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove rear bench seat --> <a class="clsHyperlink" href="#S29470569182008020700000">Rear seat bench, assembly overview</a>.</li> <li>Remove head restraints --> <a class="clsHyperlink" href="#S13757373642008020700000">Head restraints, removing and installing</a>.</li> <li>Remove head restraint guides --> <a class="clsHyperlink" href="#S37025705112008020700000">Head restraint guides, removing and installing</a>.</li> <li>Open convertible top compartment to gain access to belt guides of rear seat belts.</li> </ul> <ul class="clsDASH"> <li>Disengage seatbelt guides (2x) at left and right --> <a class="clsHyperlink" href="#S33381718582008020700000">Rear 3-point seat belt with belt tensioner, assembly overview</a> , Item - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove center armrest.</li> <li>Remove cord at fabric cover of belt buckles <a class="clsHyperlink" href="#S16322858052008040900000">Cord at fabric cover of belt buckles, removing and installing</a></li> <li>Remove bolts - <span class="clsEmphBOLD">2</span> - (2x).</li> </ul> <ul class="clsDASH"> <li>Remove rear seat backrest - <span class="clsEmphBOLD">1</span> -.</li> <li>With seat heating: Disconnect connector for seat heating.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>With seat heating: Connect connector for seat heating.</li> <li>Guide rear seat backrest - <span class="clsEmphBOLD">1</span> - in at bottom.</li> <li>Push rear seat backrest - <span class="clsEmphBOLD">1</span> - upward and engage rear seat backrest - <span class="clsEmphBOLD">1</span> - at top (3x).</li> <li>Press rear seat backrest - <span class="clsEmphBOLD">1</span> - fully down.</li> </ul> <ul class="clsDASH"> <li>Install bolts - <span class="clsEmphBOLD">2</span> - (2x).</li> <li>Install head restraint guides --> <a class="clsHyperlink" href="#S37025705112008020700000">Head restraint guides, removing and installing</a>.</li> <li>Install head restraints --> <a class="clsHyperlink" href="#S13757373642008020700000">Head restraints, removing and installing</a>.</li> </ul> <p>2 - Bolts (2x)</p> <ul class="clsBULLET"> <li>Tightening torque 8 Nm</li> </ul><a name="S16322858052008040900000"></a><h2 class="clsHeadFour">Cord at fabric cover of belt buckles, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021249" name="S12260733142008020700000">Fig. 300: Removing Cord</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove cord - <span class="clsEmphBOLD">2</span> - in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Slide cord - <span class="clsEmphBOLD">2</span> - in opposite direction of - <span class="clsEmphBOLD">arrow</span> - into grip channel - <span class="clsEmphBOLD">1</span> -.</li> </ul><a name="S13757373642008020700000"></a><h2 class="clsHeadThree">Head restraints, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021250" name="S38062593512008020700000">Fig. 301: Pressing Cover Down And Using Screwdriver, Pry Out Clip & Pulling Out Head Restraints</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Press cover down and using a screwdriver, pry out clip - <span class="clsEmphBOLD">2</span> - in direction of - <span class="clsEmphBOLD">arrow</span> -.</li> <li>Pull out head restraints - <span class="clsEmphBOLD">1</span> - (2x).</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S31116435782008020700000"></a><h2 class="clsHeadThree">Piping, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021251" name="S34037043822008020700000">Fig. 302: Removing Piping</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove piping - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S14600189842008020700000"></a><h2 class="clsHeadOne">74 - Seats - Upholstery, Covers</h2><a name="S00347619282008020700000"></a><h2 class="clsHeadTwo">Front seat covers and padding</h2><a name="S14787193252008020700000"></a><h2 class="clsHeadThree">Seat pan cover and padding (standard seat), removing and installing</h2><a name="S01952351662008020700000"></a><h2 class="clsHeadFour">Removing cover and cushion from seat pan</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021252" name="S14965940972008020700000">Fig. 303: Removing Cover And Cushion From Seat Pan</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cover and padding</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove storage compartment --> <a class="clsHyperlink" href="#S32038015582008020700000">Storage compartment, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove backrest adjuster --> <a class="clsHyperlink" href="#S13512333802008020700000">Backrest adjuster, removing and installing</a>.</li> <li>Remove seat height adjuster --> <a class="clsHyperlink" href="#S35287108962008020700000">Seat height adjuster, removing and installing</a>.</li> <li>Remove side trim on outboard side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> <li>Remove side trim on inboard side --> <a class="clsHyperlink" href="#S16766074912008020700000">Side trim on tunnel side, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> <li>Disconnect heated seat connector -3-.</li> <li>Pinch off clips - <span class="clsEmphBOLD">2</span> - (2x).</li> <li>Pry out piping at rear - <span class="clsEmphBOLD">4</span> -.</li> </ul> <ul class="clsDASH"> <li>Pry out surround piping - <span class="clsEmphBOLD">5</span> -.</li> <li>Remove cover and padding - <span class="clsEmphBOLD">1</span> -.</li> <li>On vehicles with ISOFIX holder and new cover fabric - <span class="clsEmphBOLD">1</span> - , cut slots in fabric cover at location of ISOFIX holder.</li> </ul> <p>2 - Clips (2x)</p> <p>3 - Heated seat connector</p> <p>4 - Rear piping</p> <p>5 - Surround piping</p><a name="S20144586842008020700000"></a><h2 class="clsHeadFour">Removing cover from padding</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021052" name="S22778462232008020700000">Fig. 304: Identifying Cover, Plastic Clips & Fastening Strips</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cover</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Using a screwdriver pry fastening strips - <span class="clsEmphBOLD">3</span> - out of plastic clips - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove cover - <span class="clsEmphBOLD">1</span> -.</li> <li>On vehicles with ISOFIX holder and new cover fabric - <span class="clsEmphBOLD">1</span> - , cut slots in fabric cover at location of ISOFIX holder.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Replace damaged plastic clips.</li> <li>Pressing in plastic clips of transverse rods.</li> <li>Installation is in reverse order of removal.</li> </ul> <p>2 - Plastic clips</p> <p>3 - Fastening strips</p><a name="S09193480312008020700000"></a><h2 class="clsHeadFour">Cutting slots in fabric cover for ISOFIX holder</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021048" name="S37874085592008020700000">Fig. 305: Cutting Slots In Fabric Cover For ISOFIX Holder</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>Cut slots (approx. 60 mm long) on both sides of new fabric cover.</p><a name="S15045398692008020700000"></a><h2 class="clsHeadThree">Backrest cover and padding (sports seat, standard seat), removing and installing</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe side airbag safety precautions for relevant vehicles --> <a class="clsHyperlink" href="#S01206770512008020700000">Additional safety precautions for side airbag</a>.</td> </tr> </table></span></p><a name="S18422533612008020700000"></a><h2 class="clsHeadFour">Removing cover and padding from backrest frame</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021253" name="S09492120912008020700000">Fig. 306: Removing Cover And Padding From Backrest Frame</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cover and padding</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Remove head restraints --> <a class="clsHyperlink" href="#S09000956272008020700000">Head restraint with slide-in locking mechanism, removing and installing</a>.</li> <li>Remove head restraint guides --> <a class="clsHyperlink" href="#S08414589722008020700000">Head restraint guides, removing and installing</a>.</li> <li>Remove easy-entry facility handle --> <a class="clsHyperlink" href="#S40101821752008020700000">Easy-entry facility handle, removing and installing</a>.</li> <li>Remove easy-entry facility trim --> <a class="clsHyperlink" href="#S17657628982008020700000">Removing and installing easy-entry facility trim</a>.</li> </ul> <ul class="clsDASH"> <li>Remove backrest panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> <li>Pry out staples - <span class="clsEmphBOLD">4</span> - (4x) on left and right.</li> <li>Remove velcro strips - <span class="clsEmphBOLD">5</span> - (4x) on left and right.</li> <li>Open cable tie - <span class="clsEmphBOLD">8</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove heated backrest cable - <span class="clsEmphBOLD">6</span> -.</li> <li>Disengage piping on side - <span class="clsEmphBOLD">2</span> - (2x).</li> <li>Pry out piping at bottom - <span class="clsEmphBOLD">3</span> - (3x).</li> <li>Remove side airbag --> <a class="clsHyperlink" href="#S30850800922008020700000">Side airbag (sports seat, standard seat), removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Pry out plastic tabs -7- (5x).</li> <li>Pry out staples - <span class="clsEmphBOLD">9</span> - (3x).</li> <li>Remove padding with cover.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul> <p>2 - Side piping (2x)</p> <p>3 - Bottom piping (3x)</p> <p>4 - Staples (4x) on left and right</p> <ul class="clsBULLET"> <li>Commercially available.</li> <li>Only use upholstery stapler.</li> </ul> <p>5 - Velcro strips (4x) on left and right</p> <p>6 - Heated backrest cable</p> <p>7 - Plastic tabs (5x)</p> <p>8 - Cable tie</p> <p>9 - Staples (3x)</p> <ul class="clsBULLET"> <li>Commercially available.</li> <li>Only use upholstery stapler.</li> </ul><a name="S22181642702008020700000"></a><h2 class="clsHeadFour">Detaching cover from padding</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021065" name="S25500721212008020700000">Fig. 307: Detaching Cover From Padding</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Seat cover</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>When replacing cover, order replacement side trim for sill panel side .</li> <li>When installing a new cover - <span class="clsEmphBOLD">1</span> - cut a slot in cover - <span class="clsEmphBOLD">1</span> - at location of backrest release.</li> </ul> </td> </tr> </table></span></p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> <ul class="clsDASH"> <li>Use a screwdriver to pry the securing strips - <span class="clsEmphBOLD">4</span> - out of plastic clips - <span class="clsEmphBOLD">3</span> -.</li> </ul> </li> </ul> <ul class="clsBULLET"> <li>Installation</li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> <li>Replace damaged plastic clips.</li> </ul> <p>2 - Padding</p> <p>3 - Plastic clips</p> <p>4 - Securing strips</p><a name="S08414589722008020700000"></a><h2 class="clsHeadThree">Head restraint guides, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021066" name="S25926124392008020700000">Fig. 308: Headrest Guides, Removing/Installing</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>For improved clarity, head restraint guide - <span class="clsEmphBOLD">1</span> - is shown removed.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Insert padding needle or screwdriver - <span class="clsEmphBOLD">3</span> - with maximum width of 2 mm into hole - <span class="clsEmphBOLD">4</span> - (hole - <span class="clsEmphBOLD">4</span> - is opposite retaining clip for head restraint guide).</li> <li>Pry screwdriver - <span class="clsEmphBOLD">3</span> - in direction of arrow - <span class="clsEmphBOLD">A</span> - , press retainer tab - <span class="clsEmphBOLD">2</span> - in direction of arrow - <span class="clsEmphBOLD">B</span> - , and pull out head restraint guide - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is reverse of removal.</li> </ul><a name="S02043628292008020700000"></a><h2 class="clsHeadThree">Seat heating element (standard seat), replacing</h2> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> <li>Remove cover and padding from seat pan --> <a class="clsHyperlink" href="#S14787193252008020700000">Seat pan cover and padding (standard seat), removing and installing</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021056" name="S38236123082008020700000">Fig. 309: Identifying Electrical Wire, Heating Element, Gap & Gap Positions</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Cut electrical wire - <span class="clsEmphBOLD">2</span> - off old heating element - <span class="clsEmphBOLD">1</span> -.</li> <li>Align heating elements - <span class="clsEmphBOLD">1</span> - on the seat cushion, remove the protective film and bond the heating elements firmly onto the padded surfaces.</li> <li>Push the electric cable - <span class="clsEmphBOLD">2</span> - into the gap - <span class="clsEmphBOLD">3</span> -.</li> <li>The connecting cables must be laid without crossing in the bottom of the gaps at positions - <span class="clsEmphBOLD">4</span> -.</li> </ul><a name="S17978511792008020700000"></a><h2 class="clsHeadThree">Backrest heating element, removing and installing</h2><a name="S17220243032008020700000"></a><h2 class="clsHeadFour">Removing and installing backrest heating element (bonded)</h2> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> <li>Remove cover and padding from seat pan --> <a class="clsHyperlink" href="#S15045398692008020700000">Backrest cover and padding (sports seat, standard seat), removing and installing</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021059" name="S00660147062008020700000">Fig. 310: Identifying Heating Element, Electrical Wire & Gap</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Cut cable - <span class="clsEmphBOLD">3</span> - off old heating element - <span class="clsEmphBOLD">1</span> -.</li> <li>Align heating elements - <span class="clsEmphBOLD">1</span> - on the backrest cushion, remove the protective film and bond the heating elements firmly onto the padded surfaces.</li> <li>Push the electric cable - <span class="clsEmphBOLD">3</span> - into the gap - <span class="clsEmphBOLD">4</span> -.</li> <li>The connecting cables must be laid without crossing in the bottom of the gaps at positions - <span class="clsEmphBOLD">2</span> -.</li> </ul><a name="S23838769372008020700000"></a><h2 class="clsHeadThree">Cover and padding for head restraint with slide-in locking mechanism, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021069" name="S37665284712008020700000">Fig. 311: Cover And Upholstery For Headrests With Slide In Locking Mechanism Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove head restraint with slide-in locking mechanism --> <a class="clsHyperlink" href="#S36081994312008020700000">Head restraint, removing and installing</a>.</li> <li>Using a screwdriver, pry out securing strips - <span class="clsEmphBOLD">3</span> - (4x).</li> <li>Detach knob - <span class="clsEmphBOLD">2</span> -.</li> <li>Detach cover and padding - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00016858" name="S37040898752008020700000">Fig. 312: Identifying Padding, Cover & Head Restraint Mount</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove padding - <span class="clsEmphBOLD">2</span> - from cover - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing:</span> </li> </ul> <ul class="clsDASH"> <li>Insert padding - <span class="clsEmphBOLD">2</span> - correctly into cover - <span class="clsEmphBOLD">3</span> -.</li> <li>Insert head restraint mount - <span class="clsEmphBOLD">1</span> - into padding with cover.</li> <li>Press fastening strips firmly into guide channel (pull to check).</li> </ul><a name="S03436082152008020700000"></a><h2 class="clsHeadTwo">Front seat covers and padding (memory seat, electric seat)</h2><a name="S19684830492008020700000"></a><h2 class="clsHeadThree">Cover and padding for seat pan (standard seat), assembly overview</h2><a name="S26194998792008020700000"></a><h2 class="clsHeadFour">Detaching cover and padding from seat pan</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021061" name="S08964719772008020700000">Fig. 313: Detaching Cover And Padding From Seat Pan</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cover and padding</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove side trim, outboard side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove side trim, inboard side --> <a class="clsHyperlink" href="#S28014469782008020700000">Side trim, inboard side, assembly overview</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (2x).</li> <li>Remove clip - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsDASH"> <li>Disconnect seat heating connector - <span class="clsEmphBOLD">7</span> -.</li> <li>Release clip - <span class="clsEmphBOLD">4</span> -.</li> <li>Pry out surrounding securing strips - <span class="clsEmphBOLD">5</span> -.</li> <li>Disengage tab - <span class="clsEmphBOLD">6</span> -.</li> </ul> <ul class="clsDASH"> <li>Remove cover and padding - <span class="clsEmphBOLD">1</span> -.</li> <li>On vehicles with ISOFIX holder and new cover fabric - <span class="clsEmphBOLD">1</span> - , cut slots in fabric cover at location of ISOFIX holder.</li> </ul> <p>2 - Bracket</p> <p>3 - Bolts (2x)</p> <p>4 - Clip</p> <p>5 - Surround securing strips</p> <p>6 - Tab</p> <p>7 - Seat heating connector</p><a name="S02148534332008020700000"></a><h2 class="clsHeadFour">Detaching cover from padding</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021052" name="S11105608072008020700000">Fig. 314: Identifying Cover, Plastic Clips & Fastening Strips</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Seat cover</p> <ul class="clsBULLET"> <li>Use a screwdriver to pry the securing strips - <span class="clsEmphBOLD">3</span> - out of the plastic clips - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove cover - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsDASH"> <li>On vehicles with ISOFIX holder and new cover fabric - <span class="clsEmphBOLD">1</span> - , cut slots in fabric cover at location of ISOFIX holder.</li> </ul> <p>2 - Plastic clips</p> <p>3 - Securing strips</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Replace damaged plastic clips.</li> <li>First press in the plastic clips of the cross members.</li> <li>Installation is in reverse order of removal.</li> </ul><a name="S04898549572008020700000"></a><h2 class="clsHeadThree">Seat pan cover and padding (sports seat), assembly overview</h2><a name="S04630397702008020700000"></a><h2 class="clsHeadFour">Detaching cover and padding from seat pan</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021062" name="S28764388362008020700000">Fig. 315: Detaching Cover And Padding From Seat Pan</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cover and padding</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove side trim, outboard side --> <a class="clsHyperlink" href="#S23324377762008020700000">Side trim on sill panel side, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Remove side trim, inboard side --> <a class="clsHyperlink" href="#S28014469782008020700000">Side trim, inboard side, assembly overview</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> <li>Remove bolts - <span class="clsEmphBOLD">3</span> - (2x).</li> <li>Remove clip - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsDASH"> <li>Release clip - <span class="clsEmphBOLD">4</span> -.</li> </ul> <p>2 - Bracket</p> <p>3 - Bolts (2x)</p> <p>4 - Clip</p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021063" name="S00701799352008020700000">Fig. 316: Identifying Seat Cushion Extension, Nuts, Peripheral Fastening Strips, Seat Heating Connector & Tab</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Seat cushion extension</p> <ul class="clsBULLET"> <li>Pry out surrounding securing strips - <span class="clsEmphBOLD">3</span> -.</li> <li>Disengage tab - <span class="clsEmphBOLD">5</span> - on underside of seat.</li> <li>Disconnect seat heating connector - <span class="clsEmphBOLD">4</span> -.</li> <li>Remove seat cushion extension - <span class="clsEmphBOLD">1</span> - completely.</li> </ul> <ul class="clsBULLET"> <li>Remove nuts - <span class="clsEmphBOLD">2</span> - (4x).</li> <li>Remove cover and padding.</li> </ul> <ul class="clsDASH"> <li>On vehicles with ISOFIX holder and new cover fabric - <span class="clsEmphBOLD">1</span> - , cut slots in fabric cover at location of ISOFIX holder.</li> </ul> <p>2 - Nuts (4x)</p> <p>3 - Surrounding securing strips</p> <p>4 - Seat heating connector</p> <p>5 - Tab</p><a name="S07389150082008020700000"></a><h2 class="clsHeadFour">Detaching seat cushion extension from cover and padding</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021050" name="S34139340312008020700000">Fig. 317: Detaching Seat Cushion Extension From Cover And Padding</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Clips (3x)</p> <p>2 - Securing strips (5x)</p> <p>3 - Seat cushion extension</p> <ul class="clsBULLET"> <li>Pry off securing strips - <span class="clsEmphBOLD">2</span> - (5x).</li> <li>Pry off clips - <span class="clsEmphBOLD">1</span> - (3x).</li> <li>Remove seat cushion extension - <span class="clsEmphBOLD">3</span> -.</li> </ul><a name="S13851700252008020700000"></a><h2 class="clsHeadFour">Detaching cover from padding</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021051" name="S27335046642008020700000">Fig. 318: Detaching Cover From Padding</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Cable ties (2x)</p> <p>2 - Rods (2x)</p> <ul class="clsBULLET"> <li>Release cable ties - <span class="clsEmphBOLD">1</span> - (2x).</li> <li>Pry out rods - <span class="clsEmphBOLD">2</span> - (2x).</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021052" name="S35524634202008020700000">Fig. 319: Identifying Cover, Plastic Clips & Fastening Strips</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Seat cover</p> <ul class="clsBULLET"> <li>Use a screwdriver to pry the securing strips - <span class="clsEmphBOLD">3</span> - out of the plastic clips - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove cover - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsDASH"> <li>On vehicles with ISOFIX holder and new cover fabric - <span class="clsEmphBOLD">1</span> - , cut slots in fabric cover at location of ISOFIX holder.</li> </ul> <p>2 - Plastic clips</p> <p>3 - Securing strips</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Replace damaged plastic clips.</li> <li>First press in the plastic clips of the cross members.</li> <li>Installation is in reverse order of removal.</li> </ul><a name="S30086095142008020700000"></a><h2 class="clsHeadThree">Backrest cover and padding (sports seat, standard seat), assembly overview</h2> <p><span class="clsCaution"><table> <tr> <td class="clsCautionLabel"><span>CAUTION:</span></td> <td>Observe relevant safety precautions for vehicles with side airbags installed --> <a class="clsHyperlink" href="#S01206770512008020700000">Additional safety precautions for side airbag</a>.</td> </tr> </table></span></p><a name="S36587105752008020700000"></a><h2 class="clsHeadFour">Detaching cover and padding from backrest frame</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021064" name="S25026675832008020700000">Fig. 320: Detaching Cover And Padding From Backrest Frame</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Backrest</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.</li> <li>Attach front seat to fixture for seat repair VAS 6136.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Remove head restraints --> <a class="clsHyperlink" href="#S36081994312008020700000">Head restraint, removing and installing</a>.</li> <li>Remove head restraint guides --> <a class="clsHyperlink" href="#S08414589722008020700000">Head restraint guides, removing and installing</a>.</li> <li>Remove easy-entry facility --> <a class="clsHyperlink" href="#S40101821752008020700000">Easy-entry facility handle, removing and installing</a>.</li> <li>Remove backrest cover panel --> <a class="clsHyperlink" href="#S33073278992008020700000">Backrest cover panel, removing and installing</a>.</li> </ul> <ul class="clsDASH"> <li>Pry off lower securing strips - <span class="clsEmphBOLD">3</span> - (3x).</li> <li>Disengage securing strips - <span class="clsEmphBOLD">2</span> - on side (2x).</li> <li>Remove backrest frame --> <a class="clsHyperlink" href="#S16610649342008020700000">Backrest frame, assembly overview</a>.</li> <li>Remove side airbag --> <a class="clsHyperlink" href="#S28302218632008020700000">Side airbag (electric seat), assembly overview</a>.</li> </ul> <ul class="clsDASH"> <li>Pry off plastic tabs - <span class="clsEmphBOLD">4</span> - (5x).</li> <li>Remove padding with cover.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul> <p>2 - Side securing strips (2x)</p> <p>3 - Lower securing strips (3x)</p> <p>4 - Plastic tabs (5x)</p><a name="S37866131542008020700000"></a><h2 class="clsHeadFour">Detaching cover from padding</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021065" name="S26797203112008020700000">Fig. 321: Detaching Cover From Padding</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Seat cover</p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>When installing a new cover - <span class="clsEmphBOLD">1</span> - cut a slot in cover - <span class="clsEmphBOLD">1</span> - at location of backrest release.</li> </ul> </td> </tr> </table></span></p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> <ul class="clsDASH"> <li>Use a screwdriver to pry the securing strips - <span class="clsEmphBOLD">4</span> - out of the plastic clips - <span class="clsEmphBOLD">3</span> -.</li> </ul> </li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> <li>Replace damaged plastic clips.</li> </ul> <p>2 - Padding</p> <p>3 - Plastic clips</p> <p>4 - Securing strips</p><a name="S38854748622008020700000"></a><h2 class="clsHeadThree">Head restraint guides, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021066" name="S36400603592008020700000">Fig. 322: Headrest Guides, Removing/Installing</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>For improved clarity, head restraint guide - <span class="clsEmphBOLD">1</span> - is shown removed.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Insert padding needle or screwdriver - <span class="clsEmphBOLD">3</span> - with maximum width of 2 mm into hole - <span class="clsEmphBOLD">4</span> - (hole - <span class="clsEmphBOLD">4</span> - is opposite retaining clip for head restraint guide).</li> <li>Pry screwdriver - <span class="clsEmphBOLD">3</span> - in direction of arrow - <span class="clsEmphBOLD">A</span> - , press retainer tab - <span class="clsEmphBOLD">2</span> - in direction of arrow - <span class="clsEmphBOLD">B</span> - , and pull out head restraint guide - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse of removal.</li> </ul><a name="S26760478942008020700000"></a><h2 class="clsHeadThree">Seat heating element (standard seat), replacing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021056" name="S08008129262008020700000">Fig. 323: Identifying Electrical Wire, Heating Element, Gap & Gap Positions</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> <li>Remove cover and padding from seat pan --> <a class="clsHyperlink" href="#S14787193252008020700000">Seat pan cover and padding (standard seat), removing and installing</a>.</li> <li>Cut electrical wire - <span class="clsEmphBOLD">2</span> - off old heating element - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsDASH"> <li>Align the heating elements - <span class="clsEmphBOLD">1</span> - on the seat cushion, remove the protective film and bond the heating elements firmly onto the padded surfaces.</li> <li>Push the electric wire - <span class="clsEmphBOLD">2</span> - into the gap - <span class="clsEmphBOLD">3</span> -.</li> <li>The connecting wires must be laid without crossing in the bottom of the gaps at positions - <span class="clsEmphBOLD">4</span> -.</li> </ul><a name="S34960755382008020700000"></a><h2 class="clsHeadThree">Seat heating element (sports seat), replacing</h2> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021057" name="S39160557502008020700000">Fig. 324: Seat Heating Element (Sports Seat) Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove cover and padding from seat pan --> <a class="clsHyperlink" href="#S04898549572008020700000">Seat pan cover and padding (sports seat), assembly overview</a>.</li> <li>Cut area - <span class="clsEmphBOLD">A</span> - out of old heating element - <span class="clsEmphBOLD">1</span> -.</li> <li>Pull out cable - <span class="clsEmphBOLD">2</span> -.</li> <li>Cut off cables - <span class="clsEmphBOLD">4</span> - (2x) at positions - <span class="clsEmphBOLD">B</span> - (4x).</li> </ul> <ul class="clsDASH"> <li>Align heating elements - <span class="clsEmphBOLD">1</span> - on the seat cushion, remove the protective film and bond the heating elements firmly onto the padded surfaces.</li> <li>Insert cable - <span class="clsEmphBOLD">2</span> - into the intended gap - <span class="clsEmphBOLD">3</span> -.</li> <li>The connecting cables must be laid without crossing in the bottom of the gaps at positions - <span class="clsEmphBOLD">4</span> -.</li> </ul><a name="S08540612262008020700000"></a><h2 class="clsHeadThree">Backrest heating element, replacing</h2><a name="S14255245552008020700000"></a><h2 class="clsHeadFour">Removing and installing backrest heating element (bonded)</h2> <ul class="clsDASH"> <li>Remove seat --> <a class="clsHyperlink" href="#S07849314612008020700000">Seat, assembly overview</a>.</li> <li>Remove backrest --> <a class="clsHyperlink" href="#S27570758532008020700000">Front seat backrest, assembly overview</a>.</li> <li>Remove backrest cover and padding from seat pan --> <a class="clsHyperlink" href="#S15045398692008020700000">Backrest cover and padding (sports seat, standard seat), removing and installing</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021059" name="S27408222392008020700000">Fig. 325: Identifying Heating Element, Electrical Wire & Gap</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Cut cable - <span class="clsEmphBOLD">3</span> - off old heating element - <span class="clsEmphBOLD">1</span> -.</li> <li>Align heating elements - <span class="clsEmphBOLD">1</span> - on the backrest cushion, remove the protective film and bond the heating elements firmly onto the padded surfaces.</li> <li>Push the electric cable - <span class="clsEmphBOLD">3</span> - into gap - <span class="clsEmphBOLD">4</span> -.</li> <li>The connecting cables must be laid without crossing in the bottom of the gaps at positions - <span class="clsEmphBOLD">2</span> -.</li> </ul><a name="S28616278712008020700000"></a><h2 class="clsHeadThree">Cover and padding for head restraint with slide-in locking mechanism, removing and installing</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021069" name="S14110733822008020700000">Fig. 326: Cover And Upholstery For Headrests With Slide In Locking Mechanism Remove/Install Components</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove head restraint with slide-in locking mechanism --> <a class="clsHyperlink" href="#S36081994312008020700000">Head restraint, removing and installing</a>.</li> <li>Using a screwdriver, pry out securing strips - <span class="clsEmphBOLD">3</span> - (4x).</li> <li>Detach knob - <span class="clsEmphBOLD">2</span> -.</li> <li>Remove cover and padding - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00016858" name="S35376222052008020700000">Fig. 327: Identifying Padding, Cover & Head Restraint Mount</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Remove padding - <span class="clsEmphBOLD">2</span> - from cover - <span class="clsEmphBOLD">3</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing:</span> </li> </ul> <ul class="clsDASH"> <li>Insert padding - <span class="clsEmphBOLD">2</span> - correctly into cover - <span class="clsEmphBOLD">3</span> -.</li> <li>Insert head restraint mount - <span class="clsEmphBOLD">1</span> - into padding with cover.</li> <li>Press fastening strips firmly into guide channel (pull to check).</li> </ul><a name="S13556290872008020700000"></a><h2 class="clsHeadTwo">Rear seat covers and padding</h2><a name="S31555897002008020700000"></a><h2 class="clsHeadThree">Seat cover and padding for rear seat bench, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021254" name="S16944715932008020700000">Fig. 328: Seat Cover And Padding For Rear Seat Bench, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Padding</p> <p>2 - Securing strips (2x)</p> <p>3 - Securing strips (4x)</p> <p>4 - Seat cover</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove rear bench seat --> <a class="clsHyperlink" href="#S29470569182008020700000">Rear seat bench, assembly overview</a>.</li> <li>Push securing strips - <span class="clsEmphBOLD">2</span> - (2x) apart in opposite directions.</li> <li>Pry out securing strips - <span class="clsEmphBOLD">3</span> - (4x).</li> <li>Cut through staples - <span class="clsEmphBOLD">5</span> -.</li> </ul> <ul class="clsDASH"> <li>Fold cover - <span class="clsEmphBOLD">4</span> - up.</li> <li>Remove cover -4- upward and cut through staples - <span class="clsEmphBOLD">5</span> -.</li> <li>Remove padding - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Replace staples - <span class="clsEmphBOLD">5</span> -.</li> <li>Install cover and padding in reverse order to removal.</li> </ul> <p>5 - Staples</p><a name="S19984626322008020700000"></a><h2 class="clsHeadThree">Heating element for rear seat bench, replacing</h2> <ul class="clsDASH"> <li>Remove cover and padding from rear seat bench --> <a class="clsHyperlink" href="#S31555897002008020700000">Seat cover and padding for rear seat bench, assembly overview</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021255" name="S13241540632008020700000">Fig. 329: Heating Element For Rear Seat Bench, Replacing</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Cut area - <span class="clsEmphBOLD">A</span> - out of old heating element - <span class="clsEmphBOLD">1</span> -.</li> <li>Pull out cable - <span class="clsEmphBOLD">2</span> -.</li> <li>Align new heating element on seat cushion, remove the protective film and bond heating element firmly onto padded surface.</li> <li>Insert cable - <span class="clsEmphBOLD">2</span> - into the intended gap - <span class="clsEmphBOLD">3</span> -.</li> </ul><a name="S18596473912008020700000"></a><h2 class="clsHeadThree">Cover and padding for rear seat backrest, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021256" name="S10989628022008020700000">Fig. 330: Cover And Padding For Rear Seat Backrest, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Fastening strip</p> <p>2 - Padding</p> <p>3 - Staples</p> <p>4 - Seat cover</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove rear seat backrest --> <a class="clsHyperlink" href="#S22787736622008020700000">Rear seat backrest, assembly overview</a>.</li> <li>Remove head restraint guides --> <a class="clsHyperlink" href="#S37025705112008020700000">Head restraint guides, removing and installing</a>.</li> <li>Disengage center armrest - <span class="clsEmphBOLD">5</span> -.</li> <li>Pry off securing strip - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsDASH"> <li>Cut through staples - <span class="clsEmphBOLD">3</span> -.</li> <li>Fold cover - <span class="clsEmphBOLD">4</span> - up.</li> <li>Remove cover - <span class="clsEmphBOLD">4</span> - upward and cut through staples - <span class="clsEmphBOLD">3</span> -.</li> <li>Remove padding - <span class="clsEmphBOLD">2</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Replace staples - <span class="clsEmphBOLD">3</span> -.</li> <li>Install cover and padding in reverse order to removal.</li> </ul> <p>5 - Center armrest</p><a name="S09709004952008020700000"></a><h2 class="clsHeadThree">Heating element for rear seat backrest, replacing</h2> <ul class="clsDASH"> <li>Remove cover and padding for rear seat backrest --> <a class="clsHyperlink" href="#S18596473912008020700000">Cover and padding for rear seat backrest, assembly overview</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021257" name="S24406407362008020700000">Fig. 331: Heating Element For Rear Seat Backrest, Replacing</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Cut area - <span class="clsEmphBOLD">A</span> - out of old heating element - <span class="clsEmphBOLD">3</span> -.</li> <li>Pull out cable - <span class="clsEmphBOLD">1</span> -.</li> <li>Align new heating element on backrest cushion, remove the protective film and bond heating element firmly onto padded surface.</li> <li>Insert cable - <span class="clsEmphBOLD">1</span> - into the intended gap - <span class="clsEmphBOLD">2</span> -.</li> </ul><a name="S37025705112008020700000"></a><h2 class="clsHeadThree">Head restraint guides, removing and installing</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Head restraint guide is shown removed for greater clarity.</li> </ul> </td> </tr> </table></span></p> <ul class="clsDASH"> <li>Remove head restraints --> <a class="clsHyperlink" href="#S13757373642008020700000">Head restraints, removing and installing</a>.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021258" name="S19186672732008020700000">Fig. 332: Using Screwdriver To Press Out Retainer Tab From Outside & Pulling Out Head Restraint Guide</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a screwdriver, press out retainer tab - <span class="clsEmphBOLD">2</span> - from outside.</li> <li>Pull out head restraint guide - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S04412153002008020700000"></a><h2 class="clsHeadThree">Cover and padding for center armrest, removing and installing</h2> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Detach center armrest from rear seat backrest.</li> </ul> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021259" name="S23732490192008020700000">Fig. 333: Identifying Piping, Cover And Padding</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <ul class="clsDASH"> <li>Using a screwdriver, detach piping - <span class="clsEmphBOLD">2</span> - all around.</li> <li>Remove cover and padding - <span class="clsEmphBOLD">1</span> -.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S14379503132008020700000"></a><h2 class="clsHeadThree">Removing and installing trim for through-load bag</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td> <ul class="clsBULLET"> <li>Panel can only be removed with convertible top compartment folded up. For this, convertible top must be closed.</li> </ul> </td> </tr> </table></span></p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021260" name="S38130234952008020700000">Fig. 334: Removing Trim For Through-Load Bag</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> </li> </ul> <ul class="clsDASH"> <li>In luggage compartment, lift panel - <span class="clsEmphBOLD">1</span> - upward and pull out panel - <span class="clsEmphBOLD">1</span> - forward.</li> </ul> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Installing</span> </li> </ul> <ul class="clsDASH"> <li>Installation is in reverse order of removal.</li> </ul><a name="S13821087672008020700000"></a><h2 class="clsHeadThree">Ski bag, assembly overview</h2> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="GW00021261" name="S22651416912008020700000">Fig. 335: Ski Bag, Assembly Overview</a><br><span class="clsCourtesyNote">Courtesy of VOLKSWAGEN UNITED STATES, INC.</span></span></p> <p>1 - Ski bag</p> <ul class="clsBULLET"> <li><span class="clsEmphBOLD">Removing</span> </li> </ul> <ul class="clsDASH"> <li>Remove ski bag panel - <span class="clsEmphBOLD">2</span> - --> <a class="clsHyperlink" href="#S14379503132008020700000">Removing and installing trim for through-load bag</a>.</li> <li>Using a screwdriver, pry out clips - <span class="clsEmphBOLD">3</span> - (4x).</li> <li>Pull out ski bag - <span class="clsEmphBOLD">1</span> -.</li> </ul> <p>2 - Panel</p> <p>3 - Clips (4x)</p> </body> </html>

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BODY INTERIOR - CABRIOLET
  • HEADINGS
    • 68 - Interior equipment
      • Storage compartments/trim panels and covers
        • Glove compartment, assembly overview
          • Removing right instrument panel cover
        • Glove compartment lock handle, removing and installing
        • Damping mechanism for glove compartment lid, removing and installing
        • Glove compartment (vehicles with knee bolster), assembly overview
          • Removing instrument panel cover, right
        • Glove compartment lock handle (vehicles with knee bolster), removing and installing
        • Glove compartment lid damping mechanism (vehicles with knee bolster), removing and installing
        • Insulation compartment, removing and installing
        • Drivers storage compartment (without knee protection), removing and installing
          • Removing left instrument panel cover
          • Removing additional speaker
        • Drivers storage compartment (vehicles with knee bolster), assembly overview
          • Removing left instrument panel cover
          • Removing additional speaker
        • Instrument cluster trim, removing and installing
        • Rear center armrest and ashtray, assembly overview
          • Removing and installing mount for switch
        • Support bracket for center armrest, removing and installing
        • Center console, assembly overview
        • Insulation, center console
        • Cassette tray, assembly overview
        • Connector mount, assembly overview
        • Gear cover and boot, assembly overview
        • Navigation system operating unit in center console, assembly overview
        • Footwell trim, removing and installing
        • Parking brake lever trim, assembly overview
        • Parking brake handle, removing and installing
        • Mobile phone holder in center console, assembly overview
        • Making mounting holes for mobile phone holder on center console
        • Bracket for telephone handset in center console, assembly overview
        • Mounting holes for telephone handset bracket in center console, fabricating
        • Center section of instrument panel, assembly overview
          • Version for "Chorus" or "Concert" radio
          • Version for "symphony" radio/on-screen navigation system
        • Removing and installing storage compartment, cup holder and switch mount
          • Removing and installing storage tray
          • Removing and installing cup holder
          • Removing and installing switch mount
        • Radio cover and trim, assembly overview
        • Front ashtray, assembly overview
      • Interior rear-view mirror
        • Interior mirror with fixed base, removing and installing
        • Interior mirror (automatic anti-glare mirror, interior mirror with compass), removing and installing
        • Function of automatic anti-glare interior rear-view mirror, testing
          • Test sequence
        • Interior mirror with compass (USA only), calibrating
          • Calibrating new compass
          • Calibrating existing compass
          • Zone adjustment
        • Retainer plate for interior mirror, cementing
          • Repair method using glass-metal-adhesive
          • Procedure
    • 69 - Passenger protection - Airbags, Seat belts
      • Seat belts
        • Seat belts
        • Safety rules for handling pyrotechnic belt tensioners
        • Disposal of pyrotechnic belt tensioners
        • Front pyrotechnic belt tensioners, triggering
        • Rear pyrotechnic belt tensioners, triggering
        • Seat belt anchorage points, assembly overview
        • Front 3-point seat belt with belt tensioner, assembly overivew
          • Disconnecting connector for front seat belt tensioner
        • Rear 3-point seat belt with belt tensioner, assembly overview
          • Disconnect connector for rear seat belt tensioner
        • Anchorage points for center floor panel, assembly overview
        • Front anchorage point for outer floor panel
        • Front anchorage point for belt buckle
      • Removing and installing ISOFIX holder
        • Removing and installing ISOFIX holder (front)
      • Seat belts, checking
        • Seat belts, checking
        • Seat belts
          • Checking belt
          • Belt retractor (locking action), checking
          • Visual inspection of buckle
          • Checking operation of buckle
          • Checking guide fittings and latch plate
          • Checking attachment components and anchorage points
        • Child-seat restraint function for additional child seats (not for drivers seat belt), checking
        • Belt-fastened sensor for rear 3-point belts with belt tensioner, checking
      • Safety requirements for airbags
        • Safety precautions when working on airbag
        • Additional safety precautions for side airbag
        • Additional safety precautions for head airbag
        • Additional safety precautions for roll-over protection
        • Airbag units after an accident, replacing
          • Accident not involving activation of airbag
          • Storage and transportation of airbag units
          • Disposal of airbag units
      • Airbags
        • Component locations, assembly overview
        • Airbag Control Module -J234-, assembly overview
      • Drivers airbag
        • Airbag unit (standard steering wheel), assembly overview
        • Steering wheel (standard steering wheel), assembly overview
        • Airbag unit (sports steering wheel), assembly overview
        • Steering wheel (sports steering wheel), assembly overview
        • Airbag unit (multi-function steering wheel), assembly overview
        • Steering wheel (multi-function steering wheel), assembly overview
        • Self-cancelling ring with slip ring (coil connector/ESP sensor), removing and installing
      • Passengers airbag
        • Front passenger airbag, assembly overview
          • Disconnecting airbag connector
      • Side airbags
        • Tools
        • Side airbag (sports seat, standard seat), removing and installing
        • Side airbag (electric seat), assembly overview
      • Airbag crash sensors
        • Front airbag crash sensor, removing and installing
        • Front side airbag crash sensor, removing and installing
      • Rollover protection
        • Rollover protection, assembly overview
          • Retracting rollover protection
        • Rollover protection impact bar, removing and installing
    • 70 - Interior trim
      • Front door trims
        • Component locations, assembly overview
        • Door trim, assembly overview
          • Disengaging Bowden cable for interior door handle
          • Disconnecting connector at window regulator control unit
          • Replacing door trim securing clip
        • Trim, removing and installing
        • Insulation, assembly overview
        • Exploded view of door trim cable routing
        • Armrest, removing and installing
        • Central locking switch, removing and installing
        • Mirror adjustment switch, removing and installing
        • Interior door handle, removing and installing
        • Switch panel for window regulator, removing and installing
        • Switch panel for memory seat, removing and installing
        • Switch panel for tailgate release and/or deactivation of anti-theft alarm, assembly overview
        • Door warning light and courtesy light, removing and installing
        • Treble speaker, removing and installing
        • Bass speaker trim, removing and installing
      • Rear side trim
        • Rear side trim, assembly overview
        • Decorative panel, removing and installing
        • Insulation, assembly overview
      • Instrument panel
        • Component locations, assembly overview
        • Instrument panel, removing and installing
          • Removing left instrument panel cover
          • Removing left outer instrument panel fastener
          • Disconnecting connectors for left and right vent temperature sensors G150 and G151
          • Removing instrument panel vent
          • Removing left and right instrument panel speaker
          • Removing and installing tray, switch and cup holder
          • Removing light switch and adjuster for headlight range control
          • Removing left instrument panel trim
          • Removing instrument panel mountings drivers side
          • Removing upper steering column switch trim
          • Removing sunlight photo sensor G107
          • Removing center defroster vent trim
          • Removing center instrument panel speaker
          • Removing right instrument panel cover
          • Removing right instrument panel cover
          • Removing right instrument panel end mountings
          • Removing center instrument panel mountings
        • Left and/or right instrument panel air duct, removing and installing
          • Special tools and workshop equipment required
      • Central tube, removing and installing
        • Components locations, assembly overview
        • Instrument panel central tube, removing and installing
          • Special tools and workshop equipment required
      • Trims
        • Upper A-pillar trim, removing and installing
        • Lower A-pillar trim, assembly overview
        • Floor covering, assembly overview
        • Sill panel trim, removing and installing
        • Removing and installing foot rest
        • Foot rest holder, removing and installing
        • Sun visor, removing and installing
        • Sun visor mount, removing and installing
        • Center sun visor, removing and installing
        • Windshield trim, assembly overview
        • Removing and installing make-up mirror light
        • Interior light/reading light, removing and installing
      • Luggage compartment trim
        • Tailgate trim, assembly overview
          • Removing emergency release handle
        • Luggage compartment light, removing and installing
        • Rear cross panel trim, assembly overview
        • Right side trim, assembly overview
        • Left side trim, assembly overview
        • Back panel trim, assembly overview
        • Floor covering holder, removing and installing
      • Trim for convertible top compartment
        • Rear trim, removing and installing
        • Side trim, removing and installing
        • Flap, removing and installing
      • Variable convertible top compartment
        • Variable convertible top compartment, removing and installing
        • Convertible top compartment lid, assembly overview
        • Handle mount trim, assembly overview
        • Handle for variable convertible top compartment, removing and installing
        • Microswitch for variable convertible top compartment, removing and installing
        • Toothed segment of variable convertible top compartment, removing and installing
          • Removing
          • Installing
        • Rack of variable convertible top compartment, removing and installing
        • Guide rail of variable convertible top compartment, removing and installing
        • Console of variable convertible top compartment, assembly overview
    • 72 - Seat - Frames
      • Front seats
        • Tools
        • Seat, assembly overview
          • Removing and installing front seat rail cover for front seat
          • Removing and installing rear rail cover for front seat
          • Removing and installing belt mount
          • Connectors, disconnecting
        • Airbag adapter VAS 6036 , connecting
        • Front seat backrest, assembly overview
        • Side trim on sill panel side, removing and installing
        • Seat height adjuster, removing and installing
          • Making improvised tool for removing seat height adjuster
          • Installation position of clip
        • Backrest adjuster, removing and installing
        • Side trim on tunnel side, removing and installing
        • Seat height adjuster unit, removing and installing
        • Bowden cable of seat height adjuster unit, removing and installing
        • Easy-entry facility (manual), removing and installing
          • Guiding easy-entry facility into runner
        • Storage compartment, removing and installing
        • Backrest cover panel, removing and installing
        • Outer frame, removing and installing
        • Easy-entry facility handle, removing and installing
        • Removing and installing easy-entry facility trim
        • Bowden cable for backrest lock, removing and installing
        • Side airbag guide, removing and installing
        • Head restraint with slide-in locking mechanism, removing and installing
        • Rear footwell light, removing
      • Front seats (memory seat, electrically operated seat)
        • Tools
        • Front seat, assembly overview
        • Front seat with faulty forward and backward seat adjustment motor or defective control unit, removing and installing
        • Front seat rail cover, assembly overview
        • Rear seat rail cover, assembly overview
        • Connectors, disconnecting
        • Airbag adapter VAS 6036 , connecting
        • Connector assignment for connection point
        • Connector for side airbag, disconnecting
        • Front seat backrest, assembly overview
        • Side trims (outboard side), assembly overview
        • Side trim, inboard side, assembly overview
        • Easy-entry facility, removing and installing
        • Bowden cable for backrest lock, assembly overview
        • Microswitch for seatback release, assembly overview
        • Microswitch for seatback release, adjusting
        • Microswitch for headrest, assembly overview
        • Microswitch for headrest, adjusting
        • Backrest (standard seat), replacing
        • Seat pan (standard seat), replacing
        • Guide for side airbag, assembly overview
        • Seat adjustment switch, removing and installing
        • Switch for 4-way lumbar support, removing and installing
        • Control unit, removing and installing
        • Forward and backward seat adjustment motor, assembly overview
        • Seat height adjustment motor, assembly overview
        • Forward and backward seat adjustment motor, assembly overview
        • Seat cushion extension (sports seat), assembly overview
        • Motor for backrest inclination adjustment, assembly overview
          • Releasing fastening for backrest inclination adjustment motor
          • Preparing backrest inclination adjustment motor
          • Preparing backrest for new motor
        • Backrest cover panel, assembly overview
        • Backrest frame, assembly overview
        • 4-way lumbar support, assembly overview
        • Lumbar support adjustment motors, assembly overview
        • Head restraint, removing and installing
        • Rear footwell light, removing
        • Seat pan spring pad with wiring harness, assembly overview
        • Seat wiring assignment
        • Backrest wiring assignment
        • Seat backrest wiring harness, assembly overview
      • Rear seats
        • Rear seat bench, assembly overview
        • Rear seat backrest, assembly overview
          • Cord at fabric cover of belt buckles, removing and installing
        • Head restraints, removing and installing
        • Piping, removing and installing
    • 74 - Seats - Upholstery, Covers
      • Front seat covers and padding
        • Seat pan cover and padding (standard seat), removing and installing
          • Removing cover and cushion from seat pan
          • Removing cover from padding
          • Cutting slots in fabric cover for ISOFIX holder
        • Backrest cover and padding (sports seat, standard seat), removing and installing
          • Removing cover and padding from backrest frame
          • Detaching cover from padding
        • Head restraint guides, removing and installing
        • Seat heating element (standard seat), replacing
        • Backrest heating element, removing and installing
          • Removing and installing backrest heating element (bonded)
        • Cover and padding for head restraint with slide-in locking mechanism, removing and installing
      • Front seat covers and padding (memory seat, electric seat)
        • Cover and padding for seat pan (standard seat), assembly overview
          • Detaching cover and padding from seat pan
          • Detaching cover from padding
        • Seat pan cover and padding (sports seat), assembly overview
          • Detaching cover and padding from seat pan
          • Detaching seat cushion extension from cover and padding
          • Detaching cover from padding
        • Backrest cover and padding (sports seat, standard seat), assembly overview
          • Detaching cover and padding from backrest frame
          • Detaching cover from padding
        • Head restraint guides, removing and installing
        • Seat heating element (standard seat), replacing
        • Seat heating element (sports seat), replacing
        • Backrest heating element, replacing
          • Removing and installing backrest heating element (bonded)
        • Cover and padding for head restraint with slide-in locking mechanism, removing and installing
      • Rear seat covers and padding
        • Seat cover and padding for rear seat bench, assembly overview
        • Heating element for rear seat bench, replacing
        • Cover and padding for rear seat backrest, assembly overview
        • Heating element for rear seat backrest, replacing
        • Head restraint guides, removing and installing
        • Cover and padding for center armrest, removing and installing
        • Removing and installing trim for through-load bag
        • Ski bag, assembly overview
  • FIGURES
    • Fig. 1: Glove Compartment, Assembly Overview
    • Fig. 2: Removing Right Instrument Panel Cover Using Front End Hook 3370
    • Fig. 3: Glove Compartment Lock Handle, Removing/Installing
    • Fig. 4: Removing Right Instrument Panel Cover Using Front End Hook 3370
    • Fig. 5: Disconnecting Electrical Connector, Removing Joint Pin 1 & Disengaging Brake For Glove Compartment Cover In A Clockwise
    • Fig. 6: Glove Compartment (Vehicles With Knee Bolster), Assembly Overview
    • Fig. 7: Removing Right Instrument Panel Cover Using Front End Hook 3370
    • Fig. 8: Glove Compartment Lock Handle, Removing/Installing
    • Fig. 9: Removing Right Instrument Panel Cover Using Front End Hook 3370
    • Fig. 10: Disconnecting Electrical Connector, Removing Joint Pin 1 & Disengaging Brake For Glove Compartment Cover In A Clockwise
    • Fig. 11: Insulation Compartment Remove/Install Components
    • Fig. 12: Drivers Storage Compartment (Without Knee Protection) Remove/Install Components
    • Fig. 13: Removing Left Instrument Panel Cover
    • Fig. 14: Disconnecting Connector, Removing Bolt, Retaining Bracket And Additional Speaker
    • Fig. 15: Drivers Storage Compartment (Vehicles With Knee Bolster), Assembly Overview
    • Fig. 16: Removing Left Instrument Panel Cover
    • Fig. 17: Disconnecting Connector, Removing Bolt, Retaining Bracket And Additional Speaker
    • Fig. 18: Removing Instrument Cluster Trim
    • Fig. 19: Rear Center Armrest And Ashtray, Assembly Overview
    • Fig. 20: Switch Mount Remove/Install Components
    • Fig. 21: Removing Nuts & Detaching Support Bracket
    • Fig. 22: Center Console, Assembly Overview
    • Fig. 23: Center Console Insulation
    • Fig. 24: Cassette Tray, Assembly Overview
    • Fig. 25: Connector Mount, Assembly Overview
    • Fig. 26: Gear Cover And Boot, Assembly Overview
    • Fig. 27: Navigation System Operating Unit In Center Console, Assembly Overview
    • Fig. 28: Removing Bolt, Footwell Trim From Its Mount
    • Fig. 29: Parking Brake Lever Trim, Assembly Overview
    • Fig. 30: Using Screwdriver To Pry Out Locking Pin & Detaching Parking Brake Lever Handle
    • Fig. 31: Mobile Phone Holder In Center Console, Assembly Overview
    • Fig. 32: Center Console Mounting Hole Dimensions
    • Fig. 33: Bracket For Telephone Handset In Center Console, Assembly Overview
    • Fig. 34: Center Console Mounting Hole Dimensions
    • Fig. 35: Center Section Of Instrument Panel, Assembly Overview (Version For "Chorus" Or "Concert" Radio)
    • Fig. 36: Center Section Of Instrument Panel, Assembly Overview (Version For "Symphony" Radio/On-Screen Navigation System)
    • Fig. 37: Storage Compartment, Cup Holder And Switch Mount Remove/Install Components
    • Fig. 38: Removing/Installing Storage Tray
    • Fig. 39: Identifying Retaining Tabs
    • Fig. 40: Removing/Installing Cup Holder
    • Fig. 41: Removing/Installing Switch Mount
    • Fig. 42: Radio Cover And Trim, Assembly Overview
    • Fig. 43: Front Ashtray, Assembly Overview
    • Fig. 44: Rotating Mirror Until Retaining Spring Releases And Removing Mirror
    • Fig. 45: Fitting Mirror To Final Position And Then Turning Mirror Until Locking Spring Clicks Into Place
    • Fig. 46: Removing Rearview Mirror (Automatic Day/Night Mirror, Rearview Mirror With Compass)
    • Fig. 47: Installing Rearview Mirror (Automatic Day/Night Mirror, Rearview Mirror With Compass)
    • Fig. 48: North American Magnetic Field Graph
    • Fig. 49: North American Magnetic Field Graph
    • Fig. 50: North American Magnetic Field Graph
    • Fig. 51: North American Magnetic Field Graph
    • Fig. 52: Identifying Glass Scraper & Razor Blade
    • Fig. 53: Rearview Mirror Dimension
    • Fig. 54: Seat Belt Anchorage Points, Assembly Overview
    • Fig. 55: Front 3-Point Seat Belt With Belt Tensioner, Assembly Overivew
    • Fig. 56: Disconnecting Connector For Front Seat Belt Tensioner
    • Fig. 57: Rear 3-Point Seat Belt With Belt Tensioner, Assembly Overview
    • Fig. 58: Disconnect Connector For Rear Seat Belt Tensioner
    • Fig. 59: Anchorage Points For Center Floor Panel, Assembly Overview
    • Fig. 60: Identifying Trim Cap, Bolt, Washers, Clips & Belt
    • Fig. 61: Removing Bolt For Belt Latch
    • Fig. 62: Using Screwdriver To Pry Out Retaining Hooks On Red Connector Housing, Pressing Red Connector Housing Back & Cable Pin (2X) For Belt Fasten Sensor
    • Fig. 63: Identifying Red Connector Housing, Cable Retainer, Cut-Out & Cable
    • Fig. 64: Torque Wrench V.A.G 1410
    • Fig. 65: Removing/Installing ISOFIX Holder (Front)
    • Fig. 66: Checking Belt Webbing - Belt Webbing Cut, Torn Or Chafed
    • Fig. 67: Checking Belt Webbing - Webbing Loops On Belt Edge Torn
    • Fig. 68: Checking Belt Webbing - Burned Spots From Cigarettes Or Something Else
    • Fig. 69: Diagnostic System VAS 5051: Display - Display Fields
    • Fig. 70: Diagnostic System VAS 5051: Display - Display Fields
    • Fig. 71: Identifying Content Of DTC Memory & Identification Of Fault On Diagnostic System VAS 5051 Display
    • Fig. 72: Airbags Component Locations, Assembly Overview
    • Fig. 73: Airbag Control Module -J234- Remove/Install Components
    • Fig. 74: Airbag Unit (Standard Steering Wheel), Assembly Overview
    • Fig. 75: Steering Wheel (Standard Steering Wheel), Assembly Overview
    • Fig. 76: Airbag Unit (Sports Steering Wheel), Assembly Overview
    • Fig. 77: Steering Wheel (Sports Steering Wheel), Assembly Overview
    • Fig. 78: Airbag Unit (Multi-Function Steering Wheel), Assembly Overview
    • Fig. 79: Steering Wheel (Multi-Function Steering Wheel), Assembly Overview
    • Fig. 80: Removing Torx Bolts With Screwdriver T8 T40056 As Well As Hex Socket Head Bolt & Separating Upper Trim For Steering Column Switch From Lower Trim
    • Fig. 81: Disconnecting Connector, Release Catch And Pulling Return Spring With Slip Ring From Steering Column Switches
    • Fig. 82: Front Passenger Airbag, Assembly Overview
    • Fig. 83: Disconnecting Airbag Connector
    • Fig. 84: Pressing Release And Disconnecting Connector
    • Fig. 85: Special Tool - Engine And Transmission Holder VAS 6095
    • Fig. 86: Fixture For Seat Repair VAS 6136
    • Fig. 87: Torque Wrench V.A.G 1410
    • Fig. 88: Side Airbag (Sports Seat, Standard Seat) Remove/Install Components
    • Fig. 89: Side Airbag (Electric Seat), Assembly Overview
    • Fig. 90: Front Airbag Crash Sensor Remove/Install Components
    • Fig. 91: Identifying Connector On Crash Sensor And Crash Sensor
    • Fig. 92: Identifying Connector On Crash Sensor And Crash Sensor
    • Fig. 93: Rollover Protection, Assembly Overview
    • Fig. 94: Identifying Bolts & Rollover Bar
    • Fig. 95: Identifying Rollover Protection, Clips & Luggage Compartment Back Panel Trim
    • Fig. 96: Identifying Rollover Protection & Bolts
    • Fig. 97: Identifying Catch, Solenoid Valve & Rollover Protection
    • Fig. 98: Retracting Rollover Protection
    • Fig. 99: Rollover Protection Impact Bar Remove/Install Components
    • Fig. 100: Front Door Trims Component Locations, Assembly Overview
    • Fig. 101: Door Trim, Assembly Overview
    • Fig. 102: Disengaging Bowden Cable For Interior Door Handle
    • Fig. 103: Disconnecting Connector At Window Regulator Control Unit
    • Fig. 104: Replacing Door Trim Securing Clip
    • Fig. 105: Removing Trim
    • Fig. 106: Insulation, Assembly Overview
    • Fig. 107: Exploded View Of Door Trim Cable Routing
    • Fig. 108: Armrest Remove/Install Components
    • Fig. 109: Removing Armrest & Unplugging Connector
    • Fig. 110: Disconnecting Connector & Prying Out Central Locking Switch
    • Fig. 111: Prying Out Mirror Adjustment Switch & Disconnecting Connector At Mirror Adjustment Switch
    • Fig. 112: Interior Door Mechanism Remove/Install Components
    • Fig. 113: Identifying Switch Panel Of Window Regulator
    • Fig. 114: Prying Out Switch Panel For Memory Seat
    • Fig. 115: Switch Panel For Tailgate Release And/Or Deactivation Of Anti-Theft Alarm, Assembly Overview
    • Fig. 116: Door Warning Lights And Footwell Lighting Remove/Install Components
    • Fig. 117: Identifying Grille, Bolt, Triangular Trim Of Treble Speaker & Connector From Triangular Treble Speaker Trim
    • Fig. 118: Bass Speaker Trim Remove/Install Components
    • Fig. 119: Rear Side Trim, Assembly Overview
    • Fig. 120: Removing Decorative Panel
    • Fig. 121: Insulation, Assembly Overview
    • Fig. 122: Instrument Panel Component Locations, Assembly Overview
    • Fig. 123: Front End Hook 3370 & Hook 3438
    • Fig. 124: Removing Left Instrument Panel Cover
    • Fig. 125: Removing Left Outer Instrument Panel Fastener
    • Fig. 126: Disconnecting Connectors For Left And Right Vent Temperature Sensors G150 And G151
    • Fig. 127: Disconnecting Connector For Instrument Panel Vent Light
    • Fig. 128: Guiding Tool 3438 In Position Into Instrument Panel Vent & Hooking Tool 3438 By Slightly Moving It Into Recesses At Rear End Of Instrument Panel Vent
    • Fig. 129: Detaching Instrument Panel Vent Carefully To Rear Alternating Between Left/Right Using Special Tool 3438
    • Fig. 130: Removing Left/Right Instrument Panel Speaker
    • Fig. 131: Prying Appropriate Switch Out Of Switch Mount
    • Fig. 132: Pressing Light Switch And Turning Clockwise
    • Fig. 133: Pulling Light Switch Out Of Switch Housing
    • Fig. 134: Pressing Headlight Range Control Adjuster Out Of Switch Housing
    • Fig. 135: Removing Left Instrument Panel Trim
    • Fig. 136: Removing Instrument Panel Mountings Drivers Side
    • Fig. 137: Removing Upper Trim For Steering Column Switch
    • Fig. 138: Removing Sunlight Photo Sensor G107
    • Fig. 139: Removing Center Defroster Vent Trim
    • Fig. 140: Removing Center Instrument Panel Speaker
    • Fig. 141: Removing Right Instrument Panel Cover
    • Fig. 142: Removing Right Instrument Panel Cover Using Front End Hook 3370
    • Fig. 143: Removing Right Instrument Panel End Mountings
    • Fig. 144: Removing Center Instrument Panel Mountings
    • Fig. 145: Checking Felt Pad Is Present On Left/Right Of Clip
    • Fig. 146: Pop Rivet Pliers VAS 5072
    • Fig. 147: Identifying Weld Points
    • Fig. 148: Identifying Air Duct, Holes & Bolt
    • Fig. 149: Central Tube Components Locations, Assembly Overview
    • Fig. 150: Identifying Pry Lever 80-200
    • Fig. 151: Removing Bolts From Fuse Carrier
    • Fig. 152: Unscrewing Bolts Of 3-Position Relay Carrier & Removing Nuts Of 6-Position Relay Carrier On Vehicles Electrical System Control Unit
    • Fig. 153: Removing Pedal Bracket Bolts
    • Fig. 154: Identifying Left Brace Bolts & Screw
    • Fig. 155: Removing Screws & Expose Cable
    • Fig. 156: Removing Bolts Of Bracket For Air Conditioner
    • Fig. 157: Removing Securing Clips And Cowl
    • Fig. 158: Removing Screws And Cover From E-Box In Plenum Chamber
    • Fig. 159: Using Screwdriver To Remove Retainer Bar And Engine Control Module (ECM) J623
    • Fig. 160: Removing Bolts Of Connector Station
    • Fig. 161: Removing Nuts, Bolts & Ground (GND) Wires - Left
    • Fig. 162: Removing Nuts, Bolts & Ground (GND) Wires - Right
    • Fig. 163: Pulling Out Pins Upward, Removing Air Guide Upward & Unscrewing Ground (GND) Wires
    • Fig. 164: Disconnecting Wiring Harness Behind Instrument Panel Central Tube From Instrument Panel Central Tube
    • Fig. 165: Using Pry Lever 80 - 200 To Remove Instrument Panel Central Tube
    • Fig. 166: Identifying Upper A-Pillar Trim & Clips
    • Fig. 167: Lower A-Pillar Trim, Assembly Overview
    • Fig. 168: Floor Covering, Assembly Overview
    • Fig. 169: Sill Panel Trim Remove/Install Components
    • Fig. 170: Identifying Foot Rest Holder, Nuts, Snap-On Nut, Bolt & Foot Rest
    • Fig. 171: Identifying Foot Rest Holder, Nuts, Snap-On Nut, Bolt & Foot Rest
    • Fig. 172: Sun Visor Remove/Install Components
    • Fig. 173: Sun Visor Mount Remove/Install Components
    • Fig. 174: Center Sun Visor Remove/Install Components
    • Fig. 175: Windshield Trim, Assembly Overview
    • Fig. 176: Removing/Installing Make-Up Mirror Light
    • Fig. 177: Identifying Pry Lever 80-200
    • Fig. 178: Using Pry Bar 80-200 To Carefully Pry Out Interior Light At Rear Edge
    • Fig. 179: Tailgate Trim, Assembly Overview
    • Fig. 180: Removing Emergency Release Handle
    • Fig. 181: Luggage Compartment Light Remove/Install Components
    • Fig. 182: Rear Cross Panel Trim, Assembly Overview
    • Fig. 183: Right Side Trim, Assembly Overview
    • Fig. 184: Left Side Trim, Assembly Overview
    • Fig. 185: Back Panel Trim, Assembly Overview
    • Fig. 186: Identifying Back Panel Trim & Clips
    • Fig. 187: Removing Floor Covering & Uncliping Holder From Fastener
    • Fig. 188: Identifying Rear Trim & Clips
    • Fig. 189: Identifying Side Trim, Clips & Buffer
    • Fig. 190: Identifying Flap, Bolts & Mountings
    • Fig. 191: Variable Convertible Top Compartment Remove/Install Components
    • Fig. 192: Convertible Top Compartment Lid, Assembly Overview
    • Fig. 193: Handle Mount Trim, Assembly Overview
    • Fig. 194: Identifying Fuse, Pin, Handle & Bowden Cable
    • Fig. 195: Identifying Carpet, Bolts, Convertible Top Compartment Center Section & Right Side Section
    • Fig. 196: Identifying Side Sections & Bolts
    • Fig. 197: Removing Microswitch
    • Fig. 198: Identifying Carpet, Bolts, Convertible Top Compartment Center Section & Right Side Section
    • Fig. 199: Identifying Side Sections & Bolts
    • Fig. 200: Removing Bolts
    • Fig. 201: Identifying Sections, Guide Rails, Holder & Toothed Segment
    • Fig. 202: Identifying Holder, Toothed Segment & Bowden Cable
    • Fig. 203: Identifying Bowden Cables & Grooves
    • Fig. 204: Identifying Bowden Cables & Grooves
    • Fig. 205: Identifying Holder, Toothed Segment & Bowden Cable
    • Fig. 206: Identifying Sections, Guide Rails, Holder & Toothed Segment
    • Fig. 207: Identifying Carpet, Bolts, Convertible Top Compartment Center Section & Right Side Section
    • Fig. 208: Identifying Side Sections & Bolts
    • Fig. 209: Removing Bolts
    • Fig. 210: Identifying Sections, Guide Rails, Holder & Toothed Segment
    • Fig. 211: Removing Bolts & Rack
    • Fig. 212: Identifying Carpet, Bolts, Convertible Top Compartment Center Section & Right Side Section
    • Fig. 213: Identifying Side Sections & Bolts
    • Fig. 214: Removing Bolts
    • Fig. 215: Identifying Sections, Guide Rails, Holder & Toothed Segment
    • Fig. 216: Removing Bolts & Guide Rail
    • Fig. 217: Console Of Variable Convertible Top Compartment, Assembly Overview
    • Fig. 218: Special Tool - Engine And Transmission Holder VAS 6095
    • Fig. 219: Fixture For Seat Repair VAS 6136
    • Fig. 220: Identifying Torque Wrench V.A.G. 1331
    • Fig. 221: Removing/Installing Front Seat Rail Cover For Front Seat
    • Fig. 222: Removing/Installing Rear Rail Cover For Front Seat
    • Fig. 223: Removing/Installing Belt Mount
    • Fig. 224: Disconnecting Connections
    • Fig. 225: Airbag Adapter VAS 6036
    • Fig. 226: Identifying Airbag Connector (Yellow), Airbag Adapter Connector, Airbag Adapter Power Supply Connector (Red) & Seat Connector Power Supply Connector (Red)
    • Fig. 227: Side Airbag Connector, Disconnecting
    • Fig. 228: Identifying Torque Wrench V.A.G. 1331
    • Fig. 229: Side Trim On Tunnel Side Remove/Install Components
    • Fig. 230: Side Trim On Tunnel Side Remove/Install Components
    • Fig. 231: Removing/Installing Seat Height Adjuster
    • Fig. 232: Preparing Assist Tool To Remove Seat Height Adjusting Handle
    • Fig. 233: Retaining Clamp Installation Position
    • Fig. 234: Assembly Tool 3399
    • Fig. 235: Removing Backrest Adjustment Wheel
    • Fig. 236: Side Trim On Tunnel Side Remove/Install Components
    • Fig. 237: Torque Wrench V.A.G 1410
    • Fig. 238: Seat Height Adjuster Unit Remove/Install Components
    • Fig. 239: Bowden Cable Of Seat Height Adjuster Unit Remove/Install Components
    • Fig. 240: Easy-Entry Facility (Manual) Remove/Install Components
    • Fig. 241: Guiding Easy-Entry Facility Into Runner
    • Fig. 242: Storage Compartment Remove/Install Components
    • Fig. 243: Backrest Cover Panel Remove/Install Components
    • Fig. 244: Outer Frame Remove/Install Components
    • Fig. 245: Easy-Entry Facility Handle Remove/Install Components
    • Fig. 246: Removing/Installing Easy-Entry Facility Trim
    • Fig. 247: Bowden Cable For Backrest Lock Remove/Install Components
    • Fig. 248: Side Airbag Guide Remove/Install Components
    • Fig. 249: Pressing Button & Removing Head Restraint
    • Fig. 250: Removing Rear Footwell Light
    • Fig. 251: Airbag Adapter VAS 6036
    • Fig. 252: Front Seat, Assembly Overview
    • Fig. 253: Front Seat With Faulty Forward And Backward Seat Adjustment Motor Or Defective Control Unit Remove/Install Components
    • Fig. 254: Front Seat Rail Cover, Assembly Overview
    • Fig. 255: Rear Seat Rail Cover, Assembly Overview
    • Fig. 256: Disconnecting Connections
    • Fig. 257: Identifying Seat Connector Power Supply Connector (Red), Airbag Adapter Power Supply Connector (Red), Airbag Adapter Connector (Yellow) & Airbag Connector (Yellow)
    • Fig. 258: Connector Assignment For Coupling Station
    • Fig. 259: Side Airbag Connector, Disconnecting
    • Fig. 260: Front Seat Backrest, Assembly Overview
    • Fig. 261: Identifying Cable Ties, Rubber Straps, Mounting Rails & Connectors
    • Fig. 262: Front Seat Backrest, Assembly Overview
    • Fig. 263: Side Trims (Outboard Side), Assembly Overview
    • Fig. 264: Side Trim, Inboard Side, Assembly Overview
    • Fig. 265: Removing/Installing Easy-Entry Facility
    • Fig. 266: Identifying Cover Plate, Connector & Cover Plate
    • Fig. 267: Bowden Cable For Backrest Lock, Assembly Overview
    • Fig. 268: Microswitch For Seatback Release, Assembly Overview
    • Fig. 269: Microswitch For Seatback Release, Assembly Overview
    • Fig. 270: Microswitch For Headrest, Assembly Overview
    • Fig. 271: Microswitch For Headrest, Assembly Overview
    • Fig. 272: Backrest (Standard Seat), Replacing
    • Fig. 273: Seat Pan (Standard Seat), Replacing
    • Fig. 274: Guide For Side Airbag, Assembly Overview
    • Fig. 275: Seat Adjustment Switch Remove/Install Components
    • Fig. 276: Switch For 4-Way Lumbar Support Remove/Install Components
    • Fig. 277: Identifying Bolts & Control Module
    • Fig. 278: Identifying Retaining Bracket, Connectors, Catches & Control Module
    • Fig. 279: Forward And Backward Seat Adjustment Motor, Assembly Overview
    • Fig. 280: Seat Height Adjustment Motor, Assembly Overview
    • Fig. 281: Forward And Backward Seat Adjustment Motor, Assembly Overview
    • Fig. 282: Seat Cushion Extension (Sports Seat), Assembly Overview
    • Fig. 283: Motor For Backrest Inclination Adjustment, Assembly Overview
    • Fig. 284: Identifying Backrest Frame, Wood Block, Socket, Shaft & Spring Washer
    • Fig. 285: Releasing Fastening For Backrest Inclination Adjustment Motor
    • Fig. 286: Preparing Backrest Inclination Adjustment Motor
    • Fig. 287: Preparing Backrest For New Motor
    • Fig. 288: Backrest Cover Panel, Assembly Overview
    • Fig. 289: Backrest Frame, Assembly Overview
    • Fig. 290: 4-Way Lumbar Support, Assembly Overview
    • Fig. 291: Lumbar Support Adjustment Motors, Assembly Overview
    • Fig. 292: Removing/Installing Head Restraint
    • Fig. 293: Removing Rear Footwell Light
    • Fig. 294: Seat Pan Spring Pad With Wiring Harness, Assembly Overview
    • Fig. 295: Seat Wiring Assignment
    • Fig. 296: Backrest Wiring Assignment
    • Fig. 297: Seat Backrest Wiring Harness, Assembly Overview
    • Fig. 298: Rear Seat Bench, Assembly Overview
    • Fig. 299: Rear Seat Backrest, Assembly Overview
    • Fig. 300: Removing Cord
    • Fig. 301: Pressing Cover Down And Using Screwdriver, Pry Out Clip & Pulling Out Head Restraints
    • Fig. 302: Removing Piping
    • Fig. 303: Removing Cover And Cushion From Seat Pan
    • Fig. 304: Identifying Cover, Plastic Clips & Fastening Strips
    • Fig. 305: Cutting Slots In Fabric Cover For ISOFIX Holder
    • Fig. 306: Removing Cover And Padding From Backrest Frame
    • Fig. 307: Detaching Cover From Padding
    • Fig. 308: Headrest Guides, Removing/Installing
    • Fig. 309: Identifying Electrical Wire, Heating Element, Gap & Gap Positions
    • Fig. 310: Identifying Heating Element, Electrical Wire & Gap
    • Fig. 311: Cover And Upholstery For Headrests With Slide In Locking Mechanism Remove/Install Components
    • Fig. 312: Identifying Padding, Cover & Head Restraint Mount
    • Fig. 313: Detaching Cover And Padding From Seat Pan
    • Fig. 314: Identifying Cover, Plastic Clips & Fastening Strips
    • Fig. 315: Detaching Cover And Padding From Seat Pan
    • Fig. 316: Identifying Seat Cushion Extension, Nuts, Peripheral Fastening Strips, Seat Heating Connector & Tab
    • Fig. 317: Detaching Seat Cushion Extension From Cover And Padding
    • Fig. 318: Detaching Cover From Padding
    • Fig. 319: Identifying Cover, Plastic Clips & Fastening Strips
    • Fig. 320: Detaching Cover And Padding From Backrest Frame
    • Fig. 321: Detaching Cover From Padding
    • Fig. 322: Headrest Guides, Removing/Installing
    • Fig. 323: Identifying Electrical Wire, Heating Element, Gap & Gap Positions
    • Fig. 324: Seat Heating Element (Sports Seat) Remove/Install Components
    • Fig. 325: Identifying Heating Element, Electrical Wire & Gap
    • Fig. 326: Cover And Upholstery For Headrests With Slide In Locking Mechanism Remove/Install Components
    • Fig. 327: Identifying Padding, Cover & Head Restraint Mount
    • Fig. 328: Seat Cover And Padding For Rear Seat Bench, Assembly Overview
    • Fig. 329: Heating Element For Rear Seat Bench, Replacing
    • Fig. 330: Cover And Padding For Rear Seat Backrest, Assembly Overview
    • Fig. 331: Heating Element For Rear Seat Backrest, Replacing
    • Fig. 332: Using Screwdriver To Press Out Retainer Tab From Outside & Pulling Out Head Restraint Guide
    • Fig. 333: Identifying Piping, Cover And Padding
    • Fig. 334: Removing Trim For Through-Load Bag
    • Fig. 335: Ski Bag, Assembly Overview
  • TABLES

ACCESSORIES & EQUIPMENT

Body Interior - Cabriolet

68 - Interior equipment

Storage compartments/trim panels and covers

Glove compartment, assembly overview

Fig. 1: Glove Compartment, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Instrument panel

2 - Instrument panel cover, right

3 - Glove compartment

  • Removing
  • Remove instrument panel cover - 2 -.
  • Open glove compartment lid.
  • Remove three bolts - 4 - in recesses at top of glove compartment - 3 -.
  • Remove bolts - 5 - (2x) from underneath (footwell).
  • For vehicles with CD changer - 8 - : Remove bolt - 6 -.
  • Vehicles with insulation box: Remove vent.
  • Pull out glove compartment downward.
  • Disconnect connector - 7 - from glove compartment light.
  • Disconnect connectors to electrical components in glove compartment (if applicable).

4 - Bolts (3x)

  • Tightening torque 3.5 Nm

5 - Bolts (2x)

  • Tightening torque 3.5 Nm

6 - Bolt

  • Tightening torque 3.5 Nm
  • Vehicles with CD changer only

7 - Connector

8 - CD changer

Removing right instrument panel cover

Fig. 2: Removing Right Instrument Panel Cover Using Front End Hook 3370
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools and workshop equipment required

  • Front end hook 3370

Removing:

  • Remove right instrument panel cover - arrow - using front end hook 3370.

Glove compartment lock handle, removing and installing

  • Removing
  • Open glove compartment lid - 2 -.
  • Use a screwdriver to carefully pry cover - 1 - from glove compartment lid.

Fig. 3: Glove Compartment Lock Handle, Removing/Installing
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolt - 4 - from handle - 3 - on left side of glove compartment.
  • Use a screwdriver to carefully press central locking lever - 5 - out of glove compartment lock.
  • Remove handle - 3 - from glove compartment lid.
  • Installing
  • Installation is in reverse order of removal.

Damping mechanism for glove compartment lid, removing and installing

Special tools and workshop equipment required

  • Front end hook 3370

Removing

  • Open glove compartment.

Fig. 4: Removing Right Instrument Panel Cover Using Front End Hook 3370
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove right instrument panel cover - arrow - using front end hook 3370.

Fig. 5: Disconnecting Electrical Connector, Removing Joint Pin 1 & Disengaging Brake For Glove Compartment Cover In A Clockwise
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Disconnect connector - 2 -.
  • Remove joint pin - 1 -.
  • Unlock glove compartment lid damping mechanism - 3 - in clockwise direction and remove.

NOTE:
  • Shown in illustration with glove box removed.
  • Installing
  • Installation is in reverse order of removal.

Glove compartment (vehicles with knee bolster), assembly overview

Fig. 6: Glove Compartment (Vehicles With Knee Bolster), Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Instrument panel

2 - Instrument panel cover, right

3 - Glove compartment

Removing

  • Remove instrument panel cover - 2 - Removing right instrument panel cover.
  • Open glove compartment lid.
  • Remove three bolts - 4 - in recesses at top of glove compartment - 3 -.
  • Remove bolts - 5 - (2x) from underneath (footwell).
  • For vehicles with CD changer - 8 - : Remove bolt - 6 -.
  • Remove bolts - 9 -.
  • Vehicles with insulation box: Screw out vent :
  • Pull out glove compartment downward.
  • Disconnect connector - 7 - of glove compartment light.
  • Disconnect connectors to electrical components in glove compartment (if applicable).

4 - Bolts (3x)

  • Tightening torque 3.5 Nm

5 - Bolts (2x)

  • Tightening torque 3.5 Nm

6 - Bolt

  • Tightening torque 5 Nm
  • Only for vehicles with CD changer

7 - Connector

8 - CD changer

9 - Bolts (2x)

Removing instrument panel cover, right

Fig. 7: Removing Right Instrument Panel Cover Using Front End Hook 3370
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools and workshop equipment required

  • Front end hook 3370

Removing

  • Remove right instrument panel cover - arrow - using front end hook 3370.

Glove compartment lock handle (vehicles with knee bolster), removing and installing

  • Removing
  • Open glove compartment lid - 2 -.
  • Use a screwdriver to carefully pry cover - 1 - from glove compartment lid.

Fig. 8: Glove Compartment Lock Handle, Removing/Installing
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolt - 4 - from handle - 3 - on left side of glove compartment.
  • Use a screwdriver to carefully press central locking lever - 5 - out of glove compartment lock.
  • Remove handle - 3 - from glove compartment lid.
  • Installing
  • Installation is in reverse order of removal.

Glove compartment lid damping mechanism (vehicles with knee bolster), removing and installing

Special tools and workshop equipment required

  • Front end hook 3370

Removing:

  • Open glove compartment.

Fig. 9: Removing Right Instrument Panel Cover Using Front End Hook 3370
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove right instrument panel cover - arrow - using front end hook 3370.

Fig. 10: Disconnecting Electrical Connector, Removing Joint Pin 1 & Disengaging Brake For Glove Compartment Cover In A Clockwise
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Disconnect connector - 2 -.
  • Remove joint pin - 1 -.
  • Unlock glove compartment lid damping mechanism - 3 - in clockwise direction and remove.

NOTE:
  • Shown in illustration with glove compartment removed.

Insulation compartment, removing and installing

Fig. 11: Insulation Compartment Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cold air hose

2 - Glove compartment

3 - Bolts (3x)

  • Tightening torque 0.6 Nm

4 - Insulation box

Removing

  • Remove vent - 5 -.
  • Remove bolts - 3 - (3x) and carefully pull insulation box out off glove compartment - 2 -.

NOTE:
  • Install cold air hose - 1 - and screw to vent - 5 -.

5 - Vent

  • Tighten as far as possible

Drivers storage compartment (without knee protection), removing and installing

Fig. 12: Drivers Storage Compartment (Without Knee Protection) Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Drivers storage compartment

  • Removing
  • Remove instrument panel cover - 6 - Removing left instrument panel cover.
  • Remove bolts - 2 - (3x).
  • Pull storage compartment at top of instrument panel to back and remove.
  • Unclip diagnostic connector.
  • Disconnect connector on footwell light and on additional speaker - 5 - if required.
  • Installing
  • First engage drivers storage compartment in guides on bottom edge, then clip onto instrument panel at top.

2 - Bolts (3x)

  • Tightening torque 3.5 Nm

3 - Bolt

  • Tightening torque 1.5 Nm

4 - Angle bracket

5 - Additional speaker

6 - Instrument panel cover, left

Removing left instrument panel cover

Fig. 13: Removing Left Instrument Panel Cover
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools and workshop equipment required

  • Front end hook 3370

Removing

  • Remove left instrument panel cover - arrow - using front end hook 3370.

Removing additional speaker

Fig. 14: Disconnecting Connector, Removing Bolt, Retaining Bracket And Additional Speaker
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Disconnect connector - 2 -.
  • Remove bolt - 1 - and remove retaining bracket - 3 - and additional speaker - 4 -.

Drivers storage compartment (vehicles with knee bolster), assembly overview

Fig. 15: Drivers Storage Compartment (Vehicles With Knee Bolster), Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Drivers storage compartment

  • Removing
  • Remove instrument panel cover - 6 - Removing left instrument panel cover.
  • Remove bolts - 2 - (3x).
  • Pull storage compartment at top of instrument panel to back and remove.
  • Unclip diagnostic connector.
  • Disconnect connector on footwell light and on additional speaker - 5 - if required.
  • Installing
  • First engage drivers storage compartment in guides on bottom edge, then clip onto instrument panel at top.

2 - Bolts (3x)

  • Tightening torque 3.5 Nm

3 - Bolt

  • Tightening torque 1.5 Nm

4 - Angle bracket

5 - Additional speaker

6 - Instrument panel cover, left

7 - Support, left

  • Only for vehicles with knee bolster

8 - Bolts (4x)

  • Tightening torque 9 Nm

9 - Support, right

  • Only for vehicles with knee bolster

Removing left instrument panel cover

Fig. 16: Removing Left Instrument Panel Cover
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools and workshop equipment required

  • Front end hook 3370
  • Removing
  • Remove left instrument panel cover - arrow - using front end hook 3370.

Removing additional speaker

Fig. 17: Disconnecting Connector, Removing Bolt, Retaining Bracket And Additional Speaker
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Disconnect connector - 2 -.
  • Remove bolt - 1 - and remove retaining bracket - 3 - and additional speaker - 4 -.

Instrument cluster trim, removing and installing

Fig. 18: Removing Instrument Cluster Trim
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pull instrument cluster trim - 1 - in direction of - arrow -.

Rear center armrest and ashtray, assembly overview

Fig. 19: Rear Center Armrest And Ashtray, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Center armrest

  • Removing
  • Remove rear ashtray - 3 -.
  • Remove nut - 2 - in ashtray well.
  • On center armrest with telephone, disconnect telephone connector.
  • Remove center armrest - 1 -.

2 - Nut

  • Tightening torque 26 Nm

3 - Rear ashtray

  • Removing
  • Unclip lid - 4 -.
  • Detach ashtray at rear - 3 -.
  • If installed, unclip mount for seat heating switch - 5 -.

4 - Cover

5 - Mount for switch

Removing and installing mount for switch

Fig. 20: Switch Mount Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Removing
  • Remove rear ashtray.
  • Press left and right engaging hooks - arrow A - outward and fold back switch mount - arrow B -.
  • Disengage lower switch mount on rear of center console.
  • Disconnect connectors.
  • Unclip switches - 1 - and - 2 -.
  • Installing
  • Installation is in reverse order of removal.

Support bracket for center armrest, removing and installing

  • Removing

Fig. 21: Removing Nuts & Detaching Support Bracket
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove nuts - 2 - (2x).
  • Tightening torque 10 Nm
  • Detach support bracket - 1 -.
  • Installing
  • Installation is in reverse order of removal.

Center console, assembly overview

Fig. 22: Center Console, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Center console

  • Removing
  • In the case of an automatic transmission push selector lever fully back.
  • Remove caps - 4 - from bolts - 3 - on right and left of front footwell at side of center console.
  • Remove bolts - 3 - on right and left of front footwell at side of center console.
  • Remove parking brake lever handle --> Parking brake handle, removing and installing.

NOTE:
  • Before installing center console, make sure all insulating elements have been installed correctly --> Insulation, center console.

2 - Bolts (2x)

  • Tightening torque 3.5 Nm

3 - Bolts (2x)

  • Tightening torque 3.5 Nm

4 - Covers (2x)

5 - Bolts (2x)

  • Tightening torque 3.5 Nm

6 - Hex combi nut

  • Vehicles with center armrest: Tightening torque 10 Nm
  • Vehicles without center armrest: Tightening torque 5 Nm

7 - Parking brake cover

8 - Connecting piece

9 - Bolts (2x)

  • Tightening torque 2 Nm

10 - Bolts (4x)

  • Tightening torque 3.5 Nm

Insulation, center console

Fig. 23: Center Console Insulation
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Insulation, center console mount

2 - Glove compartment

3 - Bolts (3x)

  • Only for 5-speed manual transmissions

4 - Insulation, gearshift

  • For manual transmission

5 - Interior monitor control module

6 - Insulation, tunnel

7 - Parking brake lever filler piece

  • Only with interior monitor

8 - Filler piece

  • Only with interior monitor

9 - Insulation, gearshift

  • For automatic transmission

Cassette tray, assembly overview

Fig. 24: Cassette Tray, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cassette tray

  • Removing
  • Remove center console --> Center console, assembly overview.
  • Turn center console over.
  • Pry off catch - 3 -.
  • Press two spring clips - 4 - on cassette tray (danger of injury from sharp-edged spring clips. Proceed carefully).
  • Remove cassette tray - 1 - from recess - 2 -.

2 - Recess for cassette tray in center console

3 - Cassette tray catch

4 - Spring clips

Connector mount, assembly overview

Fig. 25: Connector Mount, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Connector mount

  • Removing

2 - Recess for connector mount in center console

3 - Connector mount catch

Gear cover and boot, assembly overview

Fig. 26: Gear Cover And Boot, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Automatic transmission cover

  • Removing
  • Pry off gear cover - 1 -.

2 - Manual transmission cover

  • Removing
  • Pry off gear cover - 2 -.

3 - Boot

  • Removing
  • Unclip mounting frame - 6 -.
  • Turn connecting piece - 5 - to right in direction of - arrow A - until it unlocks.
  • Remove selector lever knob - 4 -.
  • Installing
  • Install selector lever knob - 4 -.
  • Turn connecting piece - 5 - to left in direction of - arrow B - until it locks.
  • Clip in mounting frame - 6 - in direction of - arrow C - arrow C.

4 - Selector lever knob

5 - Connecting piece

6 - Mounting frame

Navigation system operating unit in center console, assembly overview

Fig. 27: Navigation System Operating Unit In Center Console, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Recess

2 - Clamp

  • Only for vehicles with center armrest.

3 - Mounting frame

  • Removing
  • Remove navigation system operating unit with cigarette lighter - 5 - or tray with cigarette lighter - 6 -.
  • Remove center console - 7 - --> Center console, assembly overview.
  • Turn center console over.
  • Remove two bolts - 4 - on mounting frame - 3 -.
  • Remove mounting frame - 3 - from recess - 1 -.

4 - Bolts (2x)

  • Tightening torque 2 Nm

5 - Navigation system operating unit with cigarette lighter

  • Removing
  • Apply parking brake firmly.
  • Pry out cover underneath parking brake lever :
  • Reach into opening below the parking brake lever and press navigation system operating unit with cigarette lighter out of center console - 7 - from below.

6 - Tray with cigarette lighter

  • Removing
  • Apply parking brake firmly.
  • Pry out cover underneath parking brake lever :
  • Reach into opening below parking brake lever and press tray with cigarette lighter out of center console - 7 - from below.

7 - Center console

Footwell trim, removing and installing

  • Removing:

Fig. 28: Removing Bolt, Footwell Trim From Its Mount
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolt - 1 -.
  • Remove footwell trim - 2 - from its mount - 3 -.
  • Installing
  • Installation is in reverse order of removal.

Parking brake lever trim, assembly overview

Fig. 29: Parking Brake Lever Trim, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Parking brake lever trim

  • Removing
  • Apply parking brake firmly.
  • Remove parking brake handle --> Parking brake handle, removing and installing.
  • Using a small screwdriver, press fastener - 2 - outward at left and right and pull parking brake lever trim out of its retainer tabs - 6 - and its mounts - 3 -.
  • Installing
  • Engage parking brake lever trim - 1 - in its rear mounts - 3 -.
  • Press parking brake lever trim - 1 - firmly, until fastener - 2 - engages in retainer tabs - 6 -.
  • Install handle on parking brake lever.

2 - Fastener

3 - Mounts for trim

4 - Support bracket

  • Removing
  • Remove parking brake lever trim - 1 -.
  • Apply parking brake firmly.
  • Remove two bolts - 5 - at support bracket - 4 - and remove support bracket.
  • Installing
  • Apply parking brake firmly.
  • Place support bracket to parking brake lever.
  • Tighten bolts - 5 - by hand.
  • Release parking brake.
  • Tighten two bolts - 5 -.
  • Install parking brake lever trim - 1 -.

5 - Bolts (2x)

  • Tightening torque 4 Nm

6 - Retainer tabs

Parking brake handle, removing and installing

Fig. 30: Using Screwdriver To Pry Out Locking Pin & Detaching Parking Brake Lever Handle
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Use a screwdriver to pry out locking pin - 2 - in direction of arrow - A -.
  • Detach parking brake lever handle - 1 - in direction of arrow - B -.
  • Installing
  • Installation is in reverse order of removal.

Mobile phone holder in center console, assembly overview

Fig. 31: Mobile Phone Holder In Center Console, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Threaded moulding

  • Engaged in center console from rear

2 - Center console

3 - Mounting plate

4 - Base plate

  • For mobile phone handset holder

5 - Bolts (6x)

  • Tightening torque 0.5 Nm

6 - Bolts (2x)

  • Tightening torque 1.5 Nm

7 - Connector

NOTE:
  • Ensure correct seating of connector.

Making mounting holes for mobile phone holder on center console

When supplied as a spare part, center console has no openings or mounting holes for mobile phone holder. Openings must be created.

Fig. 32: Center Console Mounting Hole Dimensions
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Produce mounting holes of the following dimensions:

a - 10 mm

b - 6 mm

c - 20 mm

d - 100 mm

e - 31 mm

f - 8 mm

g - 5 mm

h - 9 mm

  • Engage threaded molding in center console from rear and fasten the mobile phone holder with a torque of 1.5 Nm

NOTE:
  • After installation check that glove compartment lid will open.

Bracket for telephone handset in center console, assembly overview

Fig. 33: Bracket For Telephone Handset In Center Console, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Threaded molding

  • Engaged in center console from rear

2 - Center console

3 - Mounting plate

  • For handset holder

4 - Bolts (4x)

  • Tightening torque 0.5 Nm

5 - Receiver holder

6 - Telephone handset R37

7 - Base plate

8 - Bolt

  • Tightening torque 1.5 Nm

9 - Connector

NOTE:
  • Ensure correct seating of connector.

10 - Bolt

  • Tightening torque 1.5 Nm

Mounting holes for telephone handset bracket in center console, fabricating

When supplied as a spare part, center console has no mounting holes for telephone handset bracket. Mounting holes must be created.

Fig. 34: Center Console Mounting Hole Dimensions
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Fabricate mounting holes of the following dimensions:

a - 10 mm

b - 6 mm

c - 22 mm

d - 101 mm

e - 25 mm

f - 16 mm

g - 5 mm

h - 8 mm

  • Engage threaded molding in center console from rear and fasten bracket with a torque of 1.5 Nm.

NOTE:
  • After installation check that glove compartment lid will open.

Center section of instrument panel, assembly overview

Version for "Chorus" or "Concert" radio

Version of instrument panel center section for "symphony" radio/on-screen navigation system

Fig. 35: Center Section Of Instrument Panel, Assembly Overview (Version For "Chorus" Or "Concert" Radio)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Center section of instrument panel

  • Removing
  • Remove center console --> Center console, assembly overview.
  • Remove bolts - 2 - on instrument panel center section.
  • Remove bolts - 3 - on instrument panel center section.
  • Remove center section of the instrument panel.

2 - Bolts (2x)

  • Tightening torque 5 Nm

3 - Bolts (2x)

  • Tightening torque 3.5 Nm

4 - Center section securing bracket

5 - Light strip

Version for "symphony" radio/on-screen navigation system

Fig. 36: Center Section Of Instrument Panel, Assembly Overview (Version For "Symphony" Radio/On-Screen Navigation System)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Center section of instrument panel

  • Removing
  • Remove center console --> Center console, assembly overview.
  • Remove bolts - 3 - on instrument panel center section.
  • Remove bolts - 4 - on instrument panel center section.
  • Detach center section from instrument panel.

2 - Bolts (4x)

  • Tightening torque 3.5 Nm

3 - Bolts (2x)

  • Tightening torque 5 Nm

4 - Bolts (2x)

  • Tightening torque 3.5 Nm

5 - Center section securing bracket

6 - Bracket

  • Removing
  • Remove center console --> Center console, assembly overview.
  • Remove instrument panel center section - 1 -.
  • Remove bolts on instrument panel center section - 2 - (4x) and remove console.

Removing and installing storage compartment, cup holder and switch mount

Fig. 37: Storage Compartment, Cup Holder And Switch Mount Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Storage compartment

2 - Cup holder

3 - Switch mounting

4 - Hazard warning switch mounting

Removing and installing storage tray

Fig. 38: Removing/Installing Storage Tray
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Removing:

  • Insert two thing wedge like tools - 1 - or scrapers between the instrument panel and storage tray - 2 - in the position of the retaining tabs. See - arrows - in Fig. 39 .

Fig. 39: Identifying Retaining Tabs
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Depress retaining tabs with thin wedge type tool and remove storage tray - 2 -

Installing

  • Installation is in reverse order of removal.

Removing and installing cup holder

Fig. 40: Removing/Installing Cup Holder
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Removing

Installing

  • Installation is in reverse order of removal.

Removing and installing switch mount

Fig. 41: Removing/Installing Switch Mount
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Removing

Installing

  • Installation is in reverse order of removal.

Radio cover and trim, assembly overview

NOTE:
  • Radio cover and trim are only installed in instrument panel center section for "Chorus" and "Concert" radios.

Fig. 42: Radio Cover And Trim, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Radio trim

  • Removing

2 - Bolts (2x)

  • Tightening torque 1.7 Nm

3 - Radio/radio cover

4 - Tray trim

  • Removing
  • Carefully unclip tray trim.

Front ashtray, assembly overview

Fig. 43: Front Ashtray, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Tray trim

  • Only on instrument panel center section for "Chorus" and "Concert" radios

2 - Ashtray trim

3 - Front ashtray

  • Removing
  • Unclip tray trim - 1 -.
  • Remove ashtray - 3 -.
  • Disengage trim - 2 - from ashtray - 3 -.

4 - Bolts (2x)

  • Tightening torque 3.5 Nm

Interior rear-view mirror

Interior mirror with fixed base, removing and installing

  • Removing

Fig. 44: Rotating Mirror Until Retaining Spring Releases And Removing Mirror
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • When removing, turn mirror - 1 - at an angle 60... 90° - arrows B - until locking spring disengages and detach mirror - arrow A -.
  • Installing

Fig. 45: Fitting Mirror To Final Position And Then Turning Mirror Until Locking Spring Clicks Into Place
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • When installing, install mirror - 1 - at an angle of 60... 90° at angle to attachment position - arrow A - and twist - arrows B - until locking spring engages.

Interior mirror (automatic anti-glare mirror, interior mirror with compass), removing and installing

  • Removing

Fig. 46: Removing Rearview Mirror (Automatic Day/Night Mirror, Rearview Mirror With Compass)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Unclip cable duct cover - 3 -.
  • Remove connector from fastener and disconnect.

NOTE:
  • Never grasp hold of cable duct - 2 - for twisting mirror.
  • When removing, turn mirror - 1 - at an angle of 60... 90° - arrows B - until locking spring disengages and detach mirror - arrow A -.

  • Installing

NOTE:

Function of automatic anti-glare interior rear-view mirror, testing

NOTE:
  • Interior mirror installed
  • Ignition on
  • Reverse gear not engaged

Test sequence

  • Cover (or mask) front of photosensor.
  • Shine a light onto back of photo sensor.
  • The interior mirror should darken quickly.

Interior mirror with compass (USA only), calibrating

Fig. 48: North American Magnetic Field Graph
Courtesy of VOLKSWAGEN UNITED STATES, INC.

The interior mirror is permanently adjusted to world-zone-dependent North via an integrated magnetic field.

The digital display indicates the cardinal points N, NE, E, SE, S, SW, W and NW.

Calibration is required for new interior mirrors or for mirrors which have been disconnected from the power supply for some time (no display or display indicates "C").

Calibrating new compass

  • Switch ignition on.
  • "C" must be display.
  • If no "C" is displayed, then press adjustment switch on underside of mirror using a thin object (e.g. ballpoint pen) until "C" is displayed.

Fig. 49: North American Magnetic Field Graph
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Drive slowly 2 or 3 times in circles at approx. 10 km/h, until a cardinal point is displayed.
  • Keep pressing adjustment switch on underside of mirror using a thin object (e.g. ballpoint pen) until the number of your zone is displayed.
  • Refer to adjacent map for relevant zone.
  • After a few seconds a cardinal point is displayed.

Calibrating existing compass

Fig. 50: North American Magnetic Field Graph
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Switch on ignition.
  • "C" must appear on display.
  • If "C" does not appear, press a thin object (e.g. ballpoint pen) against the adjuster switch on the underside of the mirror until "C" is displayed.
  • Drive slowly 2 or 3 times in circles at approx. 10 km/h, until a cardinal point is displayed.

Zone adjustment

Fig. 51: North American Magnetic Field Graph
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Switch ignition on.
  • Keep pressing adjustment switch on underside of mirror using a thin object (e.g. ballpoint pen) until the number of your zone is displayed.
  • Refer to adjacent map for relevant zone.
  • After a few seconds a cardinal point is displayed.

Retainer plate for interior mirror, cementing

Repair method using glass-metal-adhesive

Special tools and workshop equipment required

Fig. 52: Identifying Glass Scraper & Razor Blade
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Glass-Metal-Adhesive-Set D 000 703 A1

1 - Glass scraper (commercially available)

2 - Razor blade (commercially available)

CAUTION: Use adhesive at room temperature and observe manufacturers safety instructions and directions for use.

The material will harden fully after several hours.

Fig. 53: Rearview Mirror Dimension
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Dimension for interior rear-view mirror a = 153 mm (top edge of trim strip to center of bonding surface of mirror base).

Procedure

  • Take mirror plate out of mirror base.
  • Use wire brush to remove PUR adhesive from mirror plate.
  • Grind off three spacers on bonding surface. Use sandpaper (360/400 grain) on flat surface.
  • Keep sanded surface clean and free from dirt and grease.
  • Use glass scraper to remove PUR adhesive and primer from windscreen down to ceramic layer.

CAUTION: Do not damage ceramic coating. Scratches will remain permanently visible.

  • Clean bonding area with adhesive remover D 002 000 10 or cleaning solution D 009 401 04.
  • Cut nylon mesh fabric exactly to the size of the mirror base.

NOTE:
  • Wear hand protection (rubber glove).

  • Apply adhesive evenly and smoothly to base of mirror.
  • Install nylon mesh fabric onto base of mirror.
  • Apply further adhesive to nylon mesh fabric by dabbing with the tube.

30 seconds are available for applying the adhesive to the nylon mesh fabric before pressing it onto the windshield.

  • Press base of mirror firmly (do not use force) against windshield for 15 seconds.
  • Remove excess adhesive with a cloth.

NOTE:
  • Interior rear view mirror can be reinstalled after 15 minutes.

69 - Passenger protection - Airbags, Seat belts

Seat belts

Seat belts

CAUTION: Before beginning repairs on the electrical system:
  • Obtain the anti-theft radio security code.
  • Switch the ignition off.
  • Disconnect the battery Ground (GND) strap.
  • On vehicles equipped with Audi Telematics by OnStar, switch-off the emergency (back-up) battery for the Telematic/Telephone Control Module prior to disconnecting vehicle battery -->
  • After reconnecting vehicle battery, re-code and check operation of anti-theft radio. Also check operation of clock and power windows according to article and/or Owners Manual.
  • After reconnecting vehicle battery on vehicles equipped with Audi Telematics by OnStar, switch-on the emergency (back-up) battery for the Telematic/Telephone Control Module -->

Safety rules for handling pyrotechnic belt tensioners

  • Testing, removing, installing and repair work may ONLY be performed by qualified personnel.
  • When connecting the belt tensioner unit, all mechanical parts (including those of the three-point seat belt) must be properly attached.
  • Only the person carrying out repairs to belt tensioner is allowed to be in vehicle.
  • Belt tensioner components may neither be opened nor repaired; always use new parts.
  • Belt tensioner units which have been dropped from a height of more than 50 cm must not be installed in a vehicle.
  • Belt tensioner units which are mechanically damaged (dents, fractures) must be replaced.
  • The belt tensioner unit must be installed IMMEDIATELY after removal from transport container.
  • If the work is interrupted, the belt tensioner unit should again be placed in its transport container.
  • Never point open end of belt tensioner at another person.
  • Always wash hands after handling belt tensioners which have been activated.
  • Storage and transportation are subject to the legislation for explosive substances.
  • It is not permitted to leave the belt tensioner unit unattended.
  • The belt tensioner unit must not be treated with grease, cleaning or similar agents, nor may it be exposed to temperatures above 100° C, even for short periods.

Disposal of pyrotechnic belt tensioners

  • Make sure that your dealership complies with federal, state and local regulations for explosive substances.
  • Deployed airbags and pyrotechnic seatbelts can be disposed of as normal scrap.
  • Undeployed airbags and pyrotechnic seatbelts are considered to be hazardous materials.
  • When disposing of an undeployed airbag or pyrotechnic seatbelt that is either defective or expired, use the appropriate repair information and Airbag Deployment Device J-44210.
  • Do NOT deploy airbags and pyrotechnic seatbelts in the vehicle
  • All airbags and pyrotechnic seatbelts of a vehicle scheduled to be scrapped must be deployed using the Airbag Deployment Device J-44210.
  • When using Airbag Deployment Device J-44210, wear appropriate eye and ear protection.
  • If the airbag or pyrotechnic seatbelt cannot be safely deployed or removed from the vehicle, contact the Audi Dealer Technicians Helpline.
  • Shipment of active airbag gas generators and pyrotechnic seatbelt retractors must be in accordance with the regulations published in the latest edition of the Code of Federal Regulations #49 (49 CFR). Shipment must be initiated and received by certified individuals. The penalties for noncompliance are severe. Civil penalties range the $250 to $27,500 per violation, per day. Criminal penalties, for willfully violating the regulations, range up to $250,000 for individuals and $500,000 for corporations.
  • Undeployed pyrotechnic components (such as airbags, seat belts, pyrotechnic battery components) must be disposed of in an orderly manner in their original packaging, according to national legislation. If questions arise, contact Audi of America!
  • Pyrotechnic components deployed in an actual accident can be disposed of as industrial waste

Front pyrotechnic belt tensioners, triggering

NOTE:
  • Observe safety regulations for handling pyrotechnic belt tensioners --> Disposal of pyrotechnic belt tensioners.
  • Belts can be disposed of with commercial refuse after removal.
  • Always wash hands after handling ignited belt tensioners.

  • Cut off belt above latch plate approx. 20 cm below belt reel.
  • Disconnect connector from belt reel and connect wiring harness (part no. 8D1 971 259).
  • Cut connector off at other end and insulate both cable ends.
  • Slit cable sheath until ends of cables are at least 30 cm apart.
  • Make sure there is no-one in the vehicle.
  • Close doors and open windows.
  • Trigger gas generator using wiring harness and external battery, which is positioned outside of vehicle.
  • Ventilate vehicle adequately.

Rear pyrotechnic belt tensioners, triggering

NOTE:
  • Observe safety rules for handling pyrotechnic belt tensioners --> Disposal of pyrotechnic belt tensioners.
  • Belts can be disposed of with commercial refuse after removal.
  • Always wash hands after handling belt tensioners which have been activated.

  • Remove rear bench seat --> Rear seat bench, assembly overview.
  • Remove rear seat backrest --> Rear seat backrest, assembly overview.
  • Except USA: Cut off belt above latch plate approx. 20 cm below belt reel.
  • In USA: Pull belt out completely and prevent belt rolling up with a knot which is as close as possible to the belt reel (because of the belt-fastened sensor).
  • Disconnect connector from belt reel and connect wiring harness (part no. 8D1 971 259).
  • Cut connector off at other end and insulate both cable ends.
  • Slit cable sheath until ends of cables are at least 30 cm apart.
  • Make sure there is no-one in the vehicle.
  • Close doors and open windows.
  • Trigger gas generator using wiring harness and external battery, which is positioned outside of vehicle.
  • Ventilate vehicle adequately.

Seat belt anchorage points, assembly overview

Fig. 54: Seat Belt Anchorage Points, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Three-point seat belt with belt tensioner, front left and right

2 - Three-point seat belt with belt tensioner, rear left and right

3 - Rear anchorage point for center floor panel

4 - Front anchorage point for outer floor panel

5 - Front anchorage point for belt buckle

Front 3-point seat belt with belt tensioner, assembly overivew

Fig. 55: Front 3-Point Seat Belt With Belt Tensioner, Assembly Overivew
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Belt guide

2 - Belt

3 - Latch plate

4 - Belt reel/belt tensioner

  • Removing

CAUTION: Observe the necessary measures when disconnecting battery. -->

  • Pull belt - 2 - out of guide - 1 -.
  • Remove belt reel - 4 -.
  • Installing
  • Install front seat belt in reverse order of removal.

5 - Bolt

  • Tightening torque 55 Nm

6 - Anchorage point: Outer floor panel

Disconnecting connector for front seat belt tensioner

Fig. 56: Disconnecting Connector For Front Seat Belt Tensioner
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Detach catch - 4 -.
  • Disconnect connector - 3 -.

Rear 3-point seat belt with belt tensioner, assembly overview

Fig. 57: Rear 3-Point Seat Belt With Belt Tensioner, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Belt

2 - Belt guide

3 - Connecting bar

4 - Idler roller

5 - Locating projection

6 - Anchorage point: Outer floor panel

7 - Bolt

  • Tightening torque 55 Nm

8 - Bolt

  • Tightening torque 55 Nm

9 - Belt reel/belt tensioner

  • Removing

CAUTION: Observe the necessary measures when disconnecting battery. -->

  • Unclip front belt guide - 2 - and detach - 2 -.
  • Open connecting bar - 3 - on belt guide - 2 -.
  • Pull belt - 1 - out of belt guide - 2 - and Idler roller - 4 -.
  • Installing
  • Close connecting bar - 3 -.
  • Attach belt guide - 2 - at rear and press on belt guide - 2 - at front.
  • Make sure belt guide - 2 - is engaged at front in side trim.
  • Make sure outer floor panel anchorage point - 6 - is engaged in locating projection - 5 -.
  • Screw outer floor panel anchorage point - 6 - with bolt - 7 -.
  • Install rear seat belt in reverse order of removal.

10 - Latch plate

Disconnect connector for rear seat belt tensioner

Fig. 58: Disconnect Connector For Rear Seat Belt Tensioner
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Disconnect connector - 3 -.

Anchorage points for center floor panel, assembly overview

Fig. 59: Anchorage Points For Center Floor Panel, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Belt buckle

  • Removing
  • Installing
  • Make sure that mounting - 2 - engages in locating projection - 3 -.
  • Continue installing belt buckle - 1 - in reverse order of removal.

2 - Mounting

3 - Locating projection

4 - Nut

  • Tightening torque 55 Nm

Front anchorage point for outer floor panel

  • Removing

Fig. 60: Identifying Trim Cap, Bolt, Washers, Clips & Belt
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Detach trim cap - 3 -.
  • Remove bolt - 2 -.
  • Tightening torque 55 Nm
  • Remove washer - 4 -.
  • Swing clip - 5 - upward.
  • Remove belt - 1 - from clip - 5 -.
  • Installing
  • Install washer - 6 - under clip - 5 -.
  • Continue installing anchorage point for outer floor panel in reverse order of removal.

Front anchorage point for belt buckle

Fig. 61: Removing Bolt For Belt Latch
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolt - 2 - from buckle - 1 -.
  • Tightening torque 24 Nm
  • For vehicles with "belt fastened" detector and belt buckle switch (only on drivers side, country-specific) remove wires from red connector housing.

Fig. 62: Using Screwdriver To Pry Out Retaining Hooks On Red Connector Housing, Pressing Red Connector Housing Back & Cable Pin (2X) For Belt Fasten Sensor
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Use a screwdriver to pry out retaining hooks - 4 - of red connector housing - 1 -.
  • Push red connector housing - 1 - through toward the rear.
  • Wire pin - 6 - (2x) for "belt fastened" detector.

Fig. 63: Identifying Red Connector Housing, Cable Retainer, Cut-Out & Cable
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Red connector housing - 1 - for belt buckle interrogation and main power supply.
  • Release cable retainer - 2 - in direction of arrow by prying out at cut-out - 3 -.
  • Illustration shows cable retainer - 2 - in released position.
  • Remove wires - 4 - for "belt fastened" detector from terminals 5 and 6; on drivers side (country-specific) also remove wires - 4 - for belt buckle switch from terminals 1 and 2.
  • Open cable ties.
  • Installing
  • Installation is in reverse order of removal.

Removing and installing ISOFIX holder

Removing and installing ISOFIX holder (front)

Special tools, testers and auxiliary items required

Fig. 64: Torque Wrench V.A.G 1410
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Torque wrench V.A.G 1410

Fig. 65: Removing/Installing ISOFIX Holder (Front)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Frame, front seat

Seat belts, checking

Seat belts, checking

CAUTION: After every accident the seat belt system must be inspected systematically. If damage is determined when inspecting the check points, customer must be informed regarding necessity of changing belts.

Check points:

  • Check belt strap.
  • Check belt retractor (locking action).
  • Visual inspection of belt buckle
  • Functional test of belt buckle
  • Check belt guides and latch plate
  • Check securing parts and anchorage points

NOTE:
  • If customer refuses to have a damaged seat belt replaced, appropriate note should be made.

Seat belts

Checking belt

  • Pull belt as far as it will go out of belt retractor or lap belt adjuster.
  • Check belt for dirt and wash if necessary with a mild soap solution --> Refer also to Owners Manual.
  • If either of the following types of damage (1 and 2) illustrated below is found on a vehicle following an accident, replace seat belt complete with buckle.

Fig. 66: Checking Belt Webbing - Belt Webbing Cut, Torn Or Chafed
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • If damage such as illustrated by items 1, 2 or 3 is found on a vehicle which has not been involved in an accident, only the damaged seat belt has to be replaced.

Fig. 67: Checking Belt Webbing - Webbing Loops On Belt Edge Torn
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • 1 Belt cut, torn or chafed

Fig. 68: Checking Belt Webbing - Burned Spots From Cigarettes Or Something Else
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • 2 Frayed fabric at edge of belt
  • 3 Burn marks caused by cigarettes or the like

Belt retractor (locking action), checking

The belt retractor has two locking functions.

  • The first locking function is triggered by pulling belt quickly out of belt retractor (accelerated belt unwinding).

Checking

  • Pull belt firmly out of belt retractor.
  • If there is no locking effect, replace seat belt complete with buckle.
  • In the event of problems with belt unwinding or retraction, start by checking whether position of belt retractor has changed.
  • The second locking function is triggered by altering vehicle motion (vehicle-dependent locking function).

Checking

  • Fasten seat belt.
  • Accelerate vehicle to 20 km/h and then press foot brake to implement emergency braking.
  • If braking does not cause belt to lock by locking mechanism, replace seat belt complete with buckle.

CAUTION: For safety reasons, test drive is to be performed on a road with no traffic so as not to endanger other road users.

Visual inspection of buckle

  • Examine buckle for cracks and chipping.
  • If damage, replace seat belt complete with buckle.

Checking operation of buckle

Checking buckle:

  • Insert latch plate in buckle until it is audibly engage. Pull firmly on belt to check whether locking mechanism has engaged.
  • If latch plate fails to lock even once in the course of at least 5 test operations, replace seat belt complete with buckle.

Checking release function:

  • Release seat belt by pressing buckle button with finger.
  • Latch plate must be automatically ejected from buckle when webbing is loose.
  • Check at least 5 times. If latch plate fails to be ejected even once, replace seat belt complete with buckle.

CAUTION: Never use lubricant to eliminate noise or stiffness at buckle buttons.

Checking guide fittings and latch plate

If belt system has been subjected to load (seat belt fastened in an accident), plastic-coated fittings will reveal fine parallel score marks (in contrast, wear induced by frequent use can be seen from a smooth surface with no score marks).

  • Examine plastic for deformation, chipping and cracks.
  • In the event of score marks and/or damage, replace seat belt complete with buckle.

Checking attachment components and anchorage points

  • Latch plate deformed (elongated)
  • Height adjuster not working
  • Anchorage points (seat, pillar, floor) deformed or thread damaged
  • If component is damage, replace seat belt complete with buckle.
  • Replace anchorage points.

NOTE:
  • Only the damaged component has to be replaced in the event of damage not resulting from an accident (e.g. wear).

Child-seat restraint function for additional child seats (not for drivers seat belt), checking

  • The complete belt assembly (including side panel trim) must be installed when checking this function.
  • Activation of restraint function:
  • Pull out webbing as far as possible.
  • Correct function:
  • The belt should retract with an audible noise.
  • If the belt retraction is stopped, it should not be possible to pull the belt out again until the function is deactivated.
  • Deactivation:
  • Allow the belt to retract as far as the last 100 mm (approx.).
  • Restraint function must be deactivated at the latest when the last 100 mm are reached. The belt then re-assumes its normal function.

Belt-fastened sensor for rear 3-point belts with belt tensioner, checking

  • Switch ignition on.
  • Connect vehicle diagnostic, testing and information system VAS 5051 A or vehicle diagnostic and service information system VAS 5052 and select vehicle system "15 - Airbag" on.
  • Read measured value block, display group 004.

Fig. 69: Diagnostic System VAS 5051: Display - Display Fields
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Belt fully retracted, display on vehicle diagnostic, testing and information system VAS 5051 A or vehicle diagnostic and service information system VAS 5052 : - no -

Latch plate engaged in belt buckle and belt pulled out by dimension - L -, display on vehicle diagnostic, testing and information system VAS 5051 A or vehicle diagnostic and service information system VAS 5052 : - yes -

  • Pull out belt as far as possible. For this purpose, display on vehicle diagnostic, testing and information system VAS 5051 A or vehicle diagnostic and service information system VAS 5052 must remain - yes -.
  • Retract belt as far as dimension - L - without releasing latch plate, display on vehicle diagnostic, testing and information system VAS 5051 A or vehicle diagnostic and service information system VAS 5052 must remain - yes -.
  • Release latch plate and slowly retract belt; at the latest when the belt has retracted as far as the last 100 mm, display must switch from -yes- to -no-.

Belt fully retracted, display on vehicle diagnostic, testing and information system VAS 5051 A or vehicle diagnostic and service information system VAS 5052 : - no -

  • Dimension - L - is 300 mm for left and right belt.

Safety requirements for airbags

Safety precautions when working on airbag

CAUTION:
  • Testing, removing, installing and repair work may only be performed by qualified personnel.
  • Never perform tests with a test lamp, voltmeter or ohmmeter.
  • Airbag system must only be tested with vehicle diagnostic, testing and information system VAS 5051 when in its installed position.
  • Always disconnect power supply when working on the airbag system.
  • When disconnecting the battery observe the necessary measures. -->
  • Detach battery ground (GND) strap/disconnect cable, cover over negative terminal. No waiting period is required after disconnecting the battery.
  • There must be no one in the vehicle when the battery is being connected.
  • After connecting the battery observe the necessary measures. -->

CAUTION:
  • The airbag units should be installed immediately after removing them from their transport containers.
  • If work is interrupted, the airbag unit should be replaced in its transport container.
  • The airbag units must not be left unattended.
  • Airbag units which have been removed should be stored so that the padded side is facing upward.
  • Never open or repair airbag components. Always use new components only.
  • Airbag units which are dropped on a hard surface or are damaged must not be used.

Always observe the following sequence when replacing an airbag unit:

1 - Remove old airbag unit and place down with padding facing upward; with head airbag observe procedure for head airbag --> Additional safety precautions for head airbag.

2 - Take new airbag unit from transport container and store with padding facing upward; with head airbag observe procedure for head airbag --> Additional safety precautions for head airbag.

3 - Immediately place old airbag unit in transport container.

4 - Install new airbag unit into vehicle.

CAUTION:
  • The airbag units have an expiration date. If airbag units are replaced, the replacement must be entered in the service record. Airbag units must be replaced on expiration of 14 years.
  • Airbag units which were not triggered must be marked and be sent back to manufacturer for disposal (use transport containers for airbag units).
  • Never treat airbag units with grease, cleaning agents or similar; never expose an airbag unit (even for brief periods) to temperatures in excess of 100° C.

Additional safety precautions for side airbag

CAUTION:
  • Testing, removing, installing and repair work may only be performed by qualified personnel.
  • The side airbags are subject to the same safety precautions as the drivers and front passengers airbags.
  • Only install genuine seat and back seat covers approved for use with side airbag (identifiable by airbag label stitched on fabric).
  • No extra covers should be installed over the backrests, as this would impair the function of the side airbags.
  • Seat cushions, mats or similar which would impair the function of the seat occupied sensor and airbags must not be used.

NOTE:
  • Seat-occupied sensor mat is not installed in drivers seat.
  • In vehicles with no seat heating, the seats are installed with dummy seat heating elements (heating element with no wire).
  • The foam upholstery in the backrest must not be cut away in the vicinity of the side airbag.
  • When installing, ensure seam for side airbag is straight.
  • When installing, fit all upholstery staples in same positions as on removal.
  • Use only genuine upholstery staples.
  • When installing, all upholstery staples must be installed in the same positions as the original ones.
  • If the seat cover fabric is damaged (tears, burn marks, etc.) in the vicinity of the side airbag, the cover must be replaced for safety reasons, as otherwise the side airbag will not inflate properly.
  • No repairs may be performed on the backrest cover fabric near the side airbag (original fabric has special thread and exactly defined seams).
  • Always replace backrest padding after side airbag has been triggered.
  • All damaged components must be replaced after an accident. The original airbag unit can still be used if no signs of damage are found.
  • The airbag units have an expiration date. If airbag units are replaced, the replacement must be entered in the service record. Airbag units must be replaced on expiration of 14 years.
  • If side airbag units are replaced, remove airbag number sticker from the new unit and stick it over the old one on the seat pan.
  • Never use upholstery needles or poke any other sharp objects through the seat cover fabric in the vicinity of the airbag and sensor mat.

Additional safety precautions for head airbag

  • The head airbags are subject to the same safety precautions as the drivers and front passengers airbags.
  • Before installing a visual check for damage on the trims must be carried out.
  • Trim repairs (upper A-pillar, upper B-pillar, upper C-pillar and D-pillar trim) are not permitted.
  • When installing, ensure that trims are installed securely.
  • The head airbag module may only be bent at the intended location (roof to A-pillar transition).
  • When carrying out repairs behind the head airbag always remove complete module.
  • Store removed head airbag module in transport container or on a clean, level surface (place on blanket or in luggage compartment).
  • After body repairs in the vicinity of the head airbag the body must be checked for welding splashes, deformation or abrasion (compare to opposite side).
  • Always hold head airbag module securely.
  • Always fold removed head airbag modules and grasp at gas generator (thumb in direction of E-connection).
  • Always keep one hand on the gas generator.
  • Do not twist, turn, knot, throw, pull, hang, pinch, press or clamp head airbag module.
  • Contamination such as oil, grease, paint and solvents is absorbed into fabric always replace module.

Additional safety precautions for roll-over protection

  • Testing, removing, installing and repair work may only be performed by qualified personnel.
  • Always disconnect power supply when working on the rollover protection.
  • The rollover protection must only be removed and installed when extended. The rollover protection can be extended using the vehicle diagnostic, testing and information system VAS 5051 A. Refer to guided fault-finding, body, general body repairs, 01 systems with self-diagnosis capability, Airbag 8.4E, Functions-Airbag 8.4E J234-Airbag Control Module, output DTM.
  • After pushing in, the rollover protection must have approx. 1-2 mm downward play.
  • There must be no one in the vicinity of the rollover protection when battery is being connected (approx. 1 m distance).
  • The rollover protection should be installed immediately after removing from its transport container.
  • Leaving the rollover protection unattended is not permitted.
  • The rollover protection must be stored horizontally when not installed.
  • The rollover protection must be neither dismantled nor repaired. Always use new components only.
  • Rollover protection which is dropped on a hard surface or is damaged (particularly at the solenoid switch) must not be installed.
  • All damaged components must be replaced after an accident. The rollover protection can be reused if no signs of damage to rollover protection are found. Perform a functional test on rollover protection, using vehicle diagnostic, testing and information system VAS 5051 A. Refer to guided fault-finding, body, general body repairs, 01 systems with self-diagnosis capability, Airbag 8.4E, Functions-Airbag 8.4E J234-Airbag Control Module, output DTM.
  • During control element test the flap for rollover protection must be clipped in and no items must be positioned on the flap.
  • No repair work must be carried out on convertible top compartment lid in area of cover and on flap for rollover protection.
  • Install necessary shims when installing.
  • During body repairs in area of rollover protection, always remove rollover protection.
  • After body repairs in the vicinity of rollover protection the body must be checked for welding splashes, deformation or abrasion (compare to opposite side).

Airbag units after an accident, replacing

NOTE:
  • The control unit for the airbag can be used for up to three side/head airbag and/or belt tensioner deployments.
  • The malfunction display "Control module defective" will appear after third deployment.

Airbag control module must be replaced:

  • If driver/passenger airbag is deployed.
  • After three side and/or head airbag deployments
  • If housing is damaged
  • In the event of tunnel deformation within 200 mm radius of control unit

Always replace the following:

  • All triggered airbag units

Additionally, if front passengers airbag has been triggered:

  • Instrument panel
  • Supports for passengers airbag module which have been bent out of shape (must not be bent back into shape).
  • Both front airbag sensors on front end
  • Lateral acceleration sensor if floor pan around sensor has been deformed

Additionally, if drivers airbag has been triggered:

  • Self-cancelling ring with slip ring.
  • Both front airbag sensors on front end
  • Lateral acceleration sensor if floor pan around sensor has been deformed

Additionally, if side airbag has been triggered:

  • Lateral acceleration sensor on side where airbag has been triggered.
  • With folding backrests: Side padding.
  • Non-triggered lateral acceleration sensor if floor pan around sensor has been deformed.

Additionally, if head airbag has been triggered:

  • Lateral acceleration sensor on side where airbag has been triggered.
  • A, B, C and D-pillar trim
  • Non-triggered lateral acceleration sensor if floor pan around sensor has been deformed

Additionally:

  • All seat belts with triggered belt tensioners

A - Airbag control module triggered:

  • Connect vehicle diagnostic, testing and information system VAS 5051 A and select vehicle system "15 - Airbag". For this purpose, the ignition must be switched on.

Front belt tensioner:

  • Read measured value block, display group 001.

Fig. 70: Diagnostic System VAS 5051: Display - Display Fields
Courtesy of VOLKSWAGEN UNITED STATES, INC.

A triggered belt tensioner is indicated by the display "too great".

Rear belt tensioner (USA):

  • Read measured value block, display group 002.

A triggered belt tensioner is indicated by the display "too great".

B - Airbag control module replaced:

  • Connect vehicle diagnostic, testing and information system VAS 5051 A and select vehicle system "15 - Airbag". For this purpose, the ignition must be switched on.
  • Interrogate DTC memory.

Fig. 71: Identifying Content Of DTC Memory & Identification Of Fault On Diagnostic System VAS 5051 Display
Courtesy of VOLKSWAGEN UNITED STATES, INC.

A triggered belt tensioner is identified by the fault message "Belt tensioner igniter - Resistance value too great".

  • In addition, the following must also be replaced, if necessary (visual check): all faulty components

Accident not involving activation of airbag

  • If the Airbag Malfunction Indicator Lamp (MIL) K75 does not indicate a malfunction, it is not necessary to replace the airbag components. The seat belts should be checked separately.

After replacing the airbag units or the control module, affix stickers (only tear-off strips) to the registration card and return the registration card to the relevant Sales Department or to the Importer for registration. .

Storage and transportation of airbag units

  • The airbag unit is a class PT 1 pyrotechnic device. Storage and transport are subject to safety legislation relating to hazardous materials (explosives).

In Germany: Small quantities of materials and articles may be kept in lockable rooms without special storage permission. Dispatch and transportation is only permitted in officially approved transport containers.

  • Airbag units are not to be stored for more than 3 months.

Disposal of airbag units

  • In Germany airbag units must be rendered unusable prior to scrapping by means of electrical ignition, in accordance with accident prevention regulations, as pyrotechnic devices can cause injury if activated improperly (e.g. with a cutting torch during scrapping).
  • The airbag unit must only be electrically ignited when installed in the vehicle. Proceed as follows:
  • Disconnect connector from airbag unit and connect wiring harness, Part No. 8D1 971 259, to airbag unit.
  • Install airbag unit.
  • Cut off connector at other end of wiring harness, Part No. 8D1 971 259, strip the ends of the two wires and slit cable sheath until ends of wires are at least 30 cm apart.

CAUTION:
  • There must not be anyone in the vehicle.
  • Minimum distance from vehicle: 10 m

  • Ignite airbag with doors closed and windows open using wiring harness and external battery (outside vehicle).
  • Ensure adequate vehicle ventilation after triggering.
  • Airbags can be disposed of with commercial refuse after removal.
  • Always wash hands after touching airbags which have been ignited.
  • Observe safety rules for handling airbags --> Safety precautions when working on airbag.

Airbags

Component locations, assembly overview

Fig. 72: Airbags Component Locations, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Drivers airbag unit

2 - Drivers airbag unit (sports steering wheel)

3 - Airbag Control Module J234

4 - Key switch for switching off passenger side airbag E224

  • Not applicable for this market

5 - Passengers airbag unit

6 - Warning light for airbag off, passenger side K145 "PASSENGER AIRBAG OFF"

  • Not applicable for this market

7 - Head airbag (Sedan)

8 - Head airbag (Avant)

9 - Front side airbag

10 - Lateral acceleration sensor on B-pillar

11 - Lateral acceleration sensor on C-pillar

12 - Rear side airbag (folding backrest)

13 - Rear side airbag (fixed backrest)

14 - Diagnostic connector

15 - Lateral acceleration sensor on front end

Airbag Control Module -J234-, assembly overview

CAUTION: Observe safety precautions for working on airbag --> Safety precautions when working on airbag.

Fig. 73: Airbag Control Module -J234- Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Airbag Control Module J234

  • Removing
  • Disconnect battery Ground (GND) strap.
  • Remove center console --> Center console, assembly overview.
  • Release catch - 4 - at connector - 3 -.
  • Pull connector - 3 - out of control unit - 1 -.
  • Remove bolts - 2 - (3x).
  • Detach control unit.

2 - Bolts (3x)

  • Tightening torque 7 Nm

3 - Connector

4 - Securing clip

NOTE:
  • After connecting the battery observe the necessary measures. -->
  • If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.
  • The control module must be recoded after replacement.

Refer to guided fault-finding, body, general body repairs, 01 systems with self-diagnosis capability, Airbag 8.4E, Functions-Airbag 8.4E J234-Airbag Control Module, output DTM.

Drivers airbag

Airbag unit (standard steering wheel), assembly overview

CAUTION: Observe safety precautions for working on airbag --> Safety precautions when working on airbag.

Fig. 74: Airbag Unit (Standard Steering Wheel), Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Torx bolts T30 (2x)

  • Tightening torque 7 Nm

2 - Steering wheel

3 - Connector for coil r

4 - Connector for airbag unit

5 - Airbag unit

  • Removing
  • Disconnect battery Ground (GND) strap.
  • Release steering column adjuster.
  • Pull steering wheel - 2 - outward and upward as far as possible.
  • Move steering wheel - 2 - to vertical position.
  • Remove Torx bolt T30 - 1 -.
  • Turn steering wheel half a turn back and unscrew second Torx bolt T 30 - 1 -.
  • Disconnect connector for airbag unit - 4 -.
  • Unplug connector for horn - 6 -.
  • Put airbag unit down - 5 - with impact cushion facing upward.
  • Installing
  • Installation is in reverse order of removal.
  • Ensure that connector and catch engage fully (i.e. audibly).
  • Ensure that no cable is on gas generator.
  • Ensure that airbag cable is not trapped. Lay airbag cable in a loop to the left.
  • Lay horn cable in a loop to the outside.
  • Tighten bolts - 1 - (2x) to a torque of 7 Nm.
  • Switch ignition on.

CAUTION: There must be no one in the vehicle when the battery is being connected.

  • Connect battery Ground (GND) strap.

6 - Horn connector

7 - Multi-point socket head bolt

  • Tightening torque 50 Nm

8 - Connector for heated steering wheel

9 - Self-cancelling ring with slip ring

NOTE:
  • After connecting the battery observe the necessary measures. -->
  • If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.

Steering wheel (standard steering wheel), assembly overview

Fig. 75: Steering Wheel (Standard Steering Wheel), Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Torx bolts T30 (2x)

  • Tightening torque 7 Nm

2 - Steering wheel

  • Removing
  • Heated steering wheel: Disconnect connector for heated steering wheel - 8 -.
  • Remove steering wheel - 2 -.
  • Installing
  • Installation is in reverse order of removal.
  • Ensure that connector and catch engage fully (i.e. audibly).
  • Attach steering wheel in center position (wheels in straight-ahead position).
  • Replace bolt - 7 - and tighten to 50 Nm.

3 - Connector for coil

4 - Connector for airbag unit

5 - Airbag unit

6 - Horn connector

7 - Multi-point socket head bolt

  • Tightening torque 50 Nm

8 - Connector for heated steering wheel

9 - Self-cancelling ring with slip ring

Airbag unit (sports steering wheel), assembly overview

CAUTION: Observe safety precautions for working on airbag --> Safety precautions when working on airbag.

Fig. 76: Airbag Unit (Sports Steering Wheel), Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Self-cancelling ring with slip ring

2 - Connector for airbag unit

3 - Torx bolts T30 (2x)

  • Tightening torque 7 Nm

4 - Connector for coil

5 - Steering wheel

6 - Multi-point socket head bolt

  • Tightening torque 50 Nm

7 - Airbag unit

  • Removing
  • Disconnect battery Ground (GND) strap.
  • Release steering column adjuster.
  • Pull steering wheel - 5 - outward and upward as far as possible.
  • Move steering wheel - 5 - to vertical position.
  • Remove Torx bolt T30 - 3 -.
  • Turn steering wheel half a turn back and unscrew second Torx bolt T 30 - 3 -.
  • Disconnect connector for airbag unit - 2 -.
  • Put airbag unit down - 7 - with impact cushion facing upward.
  • Installing
  • Installation is in reverse order of removal.
  • Ensure that connector and catch engage fully (i.e. audibly).
  • Ensure that no cable is on gas generator.
  • Ensure that airbag cable is not trapped. Lay airbag cable in a loop to the left.
  • Tighten bolts - 3 - (2x) to a torque of 7 Nm.
  • Switch ignition on.

CAUTION: There must be no one in the vehicle when the battery is being connected.

  • Connect battery Ground (GND) strap.

NOTE:
  • After connecting the battery observe the necessary measures. -->
  • If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.

Steering wheel (sports steering wheel), assembly overview

Fig. 77: Steering Wheel (Sports Steering Wheel), Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Self-cancelling ring with slip ring

2 - Connector for airbag unit

3 - Torx bolts T30 (2x)

  • Tightening torque 7 Nm

4 - Connector for coil

5 - Steering wheel

  • Removing
  • Remove steering wheel - 5 -.
  • Installing
  • Installation is in reverse order of removal.
  • Ensure that connector and catch engage fully (i.e. audibly).
  • Attach steering wheel in center position (wheels in straight-ahead position).
  • Replace bolt - 6 - and tighten to 50 Nm.

6 - Multi-point socket head bolt

  • Tightening torque 50 Nm

7 - Airbag unit

Airbag unit (multi-function steering wheel), assembly overview

CAUTION: Observe safety precautions for working on airbag --> Safety precautions when working on airbag.

Fig. 78: Airbag Unit (Multi-Function Steering Wheel), Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Torx bolts T30 (2x)

  • Tightening torque 7 Nm

2 - Steering wheel

3 - Connector for coil

4 - Connector for airbag unit

5 - Airbag unit

  • Removing
  • Disconnect battery Ground (GND) strap.
  • Release steering column adjuster.
  • Pull steering wheel - 2 - outward and upward as far as possible.
  • Move steering wheel - 2 - to vertical position.
  • Remove Torx bolt T30 - 1 -.
  • Turn steering wheel half a turn back and release second Torx bolt T 30 - 1 -.
  • Disconnect connector for airbag unit - 4 -.
  • Put airbag unit down - 5 - with impact cushion facing upward.
  • Installing
  • Installation is in reverse order of removal.
  • Ensure that connector and catch engage fully (i.e. audibly).
  • Ensure that no cable is on gas generator.
  • Ensure that airbag cable is not trapped. Lay airbag cable in a loop to the left.
  • Tighten bolts - 1 - (2x) to a torque of 7 Nm.
  • Switch ignition on.

CAUTION: There must be no one in the vehicle when the battery is being connected.

  • Connect battery Ground (GND) strap.

6 - Multi-point socket head bolt

  • Tightening torque 50 Nm

7 - Supply cable

8 - Clip

9 - Connector for multi-function steering wheel

10 - Connector for heated steering wheel

11 - Self-cancelling ring with slip ring

NOTE:
  • After connecting the battery observe the necessary measures. -->
  • If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.

Steering wheel (multi-function steering wheel), assembly overview

Fig. 79: Steering Wheel (Multi-Function Steering Wheel), Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Torx bolts T30 (2x)

  • Tightening torque 7 Nm

2 - Steering wheel

  • Removing
  • Disconnect multi-function cable connector - 9 -.
  • Heated steering wheel: Unplug connector for heated steering wheel - 10 -.
  • Remove steering wheel - 2 -.
  • Installing
  • Installation is in reverse order of removal.
  • Ensure that connector and catch engage fully (i.e. audibly).
  • Insert supply cable - 7 - in clip - 8 -.
  • Attach steering wheel in center position (wheels in straight-ahead position).
  • Replace bolt - 4 - and tighten to 50 Nm.

3 - Connector for coil

4 - Connector for airbag unit

5 - Airbag unit

6 - Multi-point socket head bolt

  • Tightening torque 50 Nm

7 - Supply cable

8 - Clip

9 - Connector for multi-function steering wheel

10 - Connector for heated steering wheel

11 - Self-cancelling ring with slip ring

Self-cancelling ring with slip ring (coil connector/ESP sensor), removing and installing

Special tools, testers and auxiliary items required

  • Screwdriver T8 T40056
  • Removing:

Fig. 80: Removing Torx Bolts With Screwdriver T8 T40056 As Well As Hex Socket Head Bolt & Separating Upper Trim For Steering Column Switch From Lower Trim
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove Torx bolts with screwdriver T8 T40056 - 3 - and - 5 - as well as hex socket head bolt - 4 -.
  • Tightening torque 1 Nm
  • Separate upper trim - 2 - for steering column switch from lower trim - 1 - and remove both sections.

To install, insert the upper trim into the hooks of the lower trim, press both sections together and screw in place.

Fig. 81: Disconnecting Connector, Release Catch And Pulling Return Spring With Slip Ring From Steering Column Switches
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Disconnect connector - 1 -.
  • Carefully release locking tabs - arrows - and pull self-cancelling ring with slip ring off steering column switch.
  • Installing:
  • Make sure that all 3 locking tabs and connector are correctly engaged.

NOTE:
  • The steering must be in the center position (wheels in straight-ahead position) when the self-cancelling ring with slip ring are removed and installed.
  • Self-cancelling ring with slip ring is secured as a new part in the center position with a cable tie or tear ring.
  • The ESP sensor must be adjusted in vehicles with ESP sensor in self-cancelling ring with slip ring.

Refer to guided fault-finding, running gear, brake system, 01 systems_with self-diagnosis capability_ Bosch_5_7, anti-locking brake system_ABS_EDL_TCS_ESP, SYS45_ basic setting_ steering angle sensor.

Passengers airbag

Front passenger airbag, assembly overview

CAUTION: Observe safety precautions for working on airbag --> Safety precautions when working on airbag.

Fig. 82: Front Passenger Airbag, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Passengers airbag unit

  • Removing

CAUTION: Never unplug connector - 5 - (2-pin) at front passengers airbag unit.

  • Remove brace - 7 -.
  • Remove supports - 2 - behind airbag unit.
  • Remove nut - 3 - (4x).
  • Remove airbag unit.
  • Put airbag unit down with impact cushion facing upward.
  • Installing

CAUTION: There must be no one in the vehicle when the battery is being connected.

  • Connect battery Ground (GND) strap.

2 - Support

  • Must be replaced after airbag triggering.
  • Remove front passengers airbag unit.
  • Remove bolts - 4 - (4x).

3 - Nut (4x)

  • Must be replaced after airbag triggering
  • Tightening torque 9 Nm

4 - Bolts (4x)

  • Must be replaced after airbag triggering
  • Tightening torque 9 Nm

5 - Connector

6 - Frame for airbag unit

  • Must be replaced after airbag triggering
  • Remove front passengers airbag unit.

7 - Brace

Disconnecting airbag connector

Fig. 83: Disconnecting Airbag Connector
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig. 84: Pressing Release And Disconnecting Connector
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Press release - A - and disconnect connector in direction of - arrow -.

1 - Retainer for connector

NOTE:
  • After connecting the battery observe the necessary measures. -->
  • If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then interrogate again DTC memory.

Side airbags

Tools

Special tools, workshop equipment, testers, measuring instruments and other items required

Fig. 85: Special Tool - Engine And Transmission Holder VAS 6095
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Engine and transmission holder VAS 6095

Fig. 86: Fixture For Seat Repair VAS 6136
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fixture for seat repair VAS 6136

Fig. 87: Torque Wrench V.A.G 1410
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Torque wrench V.A.G 1410

Side airbag (sports seat, standard seat), removing and installing

CAUTION: Observe safety precautions for repairs to airbag --> Safety precautions when working on airbag and side airbags --> Additional safety precautions for side airbag.

Fig. 88: Side Airbag (Sports Seat, Standard Seat) Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Side airbag, drivers/front passengers

  • Removing
  • Disconnect battery Ground (GND) strap.
  • Remove seat --> Seat, assembly overview.
  • Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.
  • Attach front seat to fixture for seat repair VAS 6136.
  • Disengage piping on side - 4 -.
  • Pry out piping at bottom - 5 - (3x).
  • Unfasten clip - 6 - at cable guide - 7 -.
  • Lift out airbag cable - 3 -.
  • Remove nuts - 2 - (2x) of side airbag - 1 -.
  • Remove side airbag - 1 -.
  • Remove clip -11- and carefully pull out airbag cable - 3 -.
  • Installing
  • Installation is in reverse order of removal.
  • Make sure airbag cable - 3 - is routed between backrest frame and plastic guide - 10 - and that airbag cable - 3 - is not stretched.
  • Secure clip -11-.
  • Switch ignition on.

CAUTION: There must be no one in the vehicle when the battery is being connected.

  • Connect battery Ground (GND) strap.

2 - Nuts (2x)

  • Tightening torque 5 Nm
  • Always replace

3 - Airbag cable

4 - Side piping

5 - Bottom piping (3x)

6 - Clip

7 - Cable guide

8 - Velcro strips (2x)

9 - Staples (2x)

  • Commercially available.
  • Only use upholstery stapler.

10 - Plastic guide

11 - Clip

NOTE:
  • After connecting the battery observe the necessary measures. -->
  • If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.

Side airbag (electric seat), assembly overview

CAUTION: Observe safety precautions for repairs to airbag --> Safety precautions when working on airbag and side airbags --> Additional safety precautions for side airbag.

Fig. 89: Side Airbag (Electric Seat), Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Side airbag drivers/front passengers

  • Removing
  • Disconnect battery Ground (GND) strap.
  • Remove seat --> Front seat, assembly overview.
  • Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.
  • Attach front seat to fixture for seat repair VAS 6136.
  • Pry off metal tab - 3 -.
  • Remove side airbag - 1 -.
  • Remove clip - 6 - and carefully remove wiring harness - 5 -.
  • Installing
  • Installation is in reverse order of removal.
  • Make sure wiring harness - 5 - runs between seat frame and plastic guide - 7 - and that cables are not subject to strain.
  • Fasten clip - 6 -.
  • Switch ignition on.

CAUTION: There must be no one in the vehicle when the battery is being connected.

  • Connect battery Ground (GND) strap.

2 - Nuts (2x)

  • Tightening torque 5 Nm
  • Always replace

3 - Metal tab

4 - Sealing collar

5 - Wiring harness

6 - Clip

7 - Plastic guide

NOTE:
  • After connecting the battery observe the necessary measures. -->
  • If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.

Airbag crash sensors

Front airbag crash sensor, removing and installing

CAUTION: Observe safety precautions for working on airbag --> Safety precautions when working on airbag.

Fig. 90: Front Airbag Crash Sensor Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Front airbag crash sensor

  • Removing
  • Disconnect battery Ground (GND) strap.
  • Depending on engine version, remove air duct, if necessary.
  • Release tab at yellow connector - 3 - and disconnect connector.
  • Remove two bolts - 2 - on crash sensor - 1 -.
  • Installing
  • Switch ignition on.

CAUTION: There must be no one in the vehicle when the battery is being connected.

  • Connect battery Ground (GND) strap.

2 - Bolts (2x)

  • Tightening torque 9 Nm

3 - Connector

4 - Lock carrier

NOTE:
  • After connecting the battery observe the necessary measures. -->
  • If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.

Front side airbag crash sensor, removing and installing

CAUTION: Observe safety precautions for working on airbag --> Safety precautions when working on airbag.

Fig. 91: Identifying Connector On Crash Sensor And Crash Sensor
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Removing
  • Remove bolts - 2 - (2x).
  • Tightening torque 9 Nm
  • Disconnect connector on crash sensor - 1 - and remove crash sensor - 1 -.
  • Installing

Fig. 92: Identifying Connector On Crash Sensor And Crash Sensor
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Install crash sensor - 1 - in reverse order of removal.
  • Switch ignition on.

CAUTION: There must be no one in the vehicle when the battery is being connected.

  • Connect battery Ground (GND) strap.

NOTE:
  • After connecting the battery observe the necessary measures. -->
  • If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.

Rollover protection

Rollover protection, assembly overview

Fig. 93: Rollover Protection, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Rollover protection

  • Removing
  • Unclip clips - 3 - (2x) on back panel trim - 2 -.
  • Fold back panel trim - 2 - aside in direction of - arrow -.

2 - Luggage compartment back panel trim

3 - Clips (2x)

Fig. 94: Identifying Bolts & Rollover Bar
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Rollover bar

  • Remove bolts - 2 - (2x).
  • Fold convertible top compartment downward.

2 - Bolts (2x)

Fig. 95: Identifying Rollover Protection, Clips & Luggage Compartment Back Panel Trim
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Rollover protection

  • Actuate convertible top far enough to allow access to convertible top compartment.
  • Extend rollover protection - 1 - Refer to guided fault-finding, body, general body repairs, 01 systems with self-diagnosis capability, Airbag 8.4E, Functions-Airbag 8.4E J234-Airbag Control Module, output DTM.
  • Unclip clips - 3 - (2x) on back panel trim - 2 -.
  • Fold back panel trim - 2 - aside in direction of arrow.

2 - Luggage compartment back panel trim

3 - Clips (2x)

Fig. 96: Identifying Rollover Protection & Bolts
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Rollover protection

  • Check if and where shims are installed on rollover protection - 1 -.
  • Mark the points where the shims were removed.
  • Remove bolts - 2 - (4x).

2 - Bolts (4x)

Fig. 97: Identifying Catch, Solenoid Valve & Rollover Protection
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Rollover protection

  • Press catch - 3 - and detach connector for solenoid valve - 2 -.
  • Pull out rollover protection - 1 -.
  • Installing
  • If installed, install shims in same places on rollover protection - 1 -.
  • Retract rollover protection - 1 - Retracting rollover protection.
  • Ensure that connector for solenoid valve - 2 - engages audibly.
  • Install rollover protection - 1 - in reverse order of removal.
  • Check function of rollover protection with control element test. Refer to guided fault-finding, body, general body repairs, 01 systems with self-diagnosis capability, Airbag 8.4E, Functions-Airbag 8.4E J234-Airbag Control Module, output DTM.

2 - Connector for solenoid valve

3 - Release

Retracting rollover protection

Fig. 98: Retracting Rollover Protection
Courtesy of VOLKSWAGEN UNITED STATES, INC.

CAUTION: Ensure that hands do not become trapped when retracting rollover protection.

  • Press release lever - 1 - in direction of - arrow -.
  • Retract rollover protection.

Rollover protection impact bar, removing and installing

Fig. 99: Rollover Protection Impact Bar Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Extend rollover bar. Refer to guided fault-finding, body, general body repairs, 01 systems with self-diagnosis capability, Airbag 8.4E, Functions-Airbag 8.4E J234-Airbag Control Module, output DTM.
  • Remove bolts - 2 - (4x). Tightening torque 5 Nm
  • Remove impact bar - 1 - upward.
  • When installing, push the back of the impact bar under the guide.
  • Installing
  • Installation is in reverse order of removal.

70 - Interior trim

Front door trims

Component locations, assembly overview

Fig. 100: Front Door Trims Component Locations, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Removing and installing door trim --> Door trim, assembly overview

2 - Removing and installing trim panel --> Trim, removing and installing

3 - Removing and installing armrest --> Armrest, removing and installing

4 - Removing and installing window regulator switch module --> Switch panel for window regulator, removing and installing

5 - Removing and installing interior door handle --> Interior door handle, removing and installing

6 - Removing and installing central locking switch --> Central locking switch, removing and installing

7 - Removing and installing mirror adjustment switch --> Mirror adjustment switch, removing and installing

8 - Removing and installing bass speaker trim --> Bass speaker trim, removing and installing

9 - Removing and installing memory seat switch panel --> Switch panel for memory seat, removing and installing

10 - Removing and installing courtesy light --> Door warning light and courtesy light, removing and installing

11 - Removing and installing switch panel for tailgate release and/or anti-theft alarm --> Switch panel for tailgate release and/or deactivation of anti-theft alarm, assembly overview

12 - Removing and installing door warning light --> Door warning light and courtesy light, removing and installing

Door trim, assembly overview

Fig. 101: Door Trim, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Door trim

  • Removing
  • Remove bolt - 4 -.
  • Remove bolt - 7 -.
  • Unclip door trim - 1 - starting at bottom.
  • Detach door trim - 1 - upward.
  • Installing
  • Make sure expanding nut - 10 - is clipped into door shell - 9 -.
  • Make sure all clips - 8 - (8x) are in position on inside of door trim. Replace damaged clips - 8 - Replacing door trim securing clip
  • Make sure all clips - 2 - (6x) are clipped in on inside of door trim - 1 -.
  • Install door trim - 1 - in reverse order of removal.

2 - Clips (6x)

3 - Window regulator switch panel

4 - Bolt

5 - Bolts (2x)

6 - Trim strip

7 - Bolt

8 - Clips (8x)

9 - Door shell

10 - Expanding nut

Disengaging Bowden cable for interior door handle

Fig. 102: Disengaging Bowden Cable For Interior Door Handle
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pull Bowden cable - 2 - out of guide - 1 -.
  • Detach hook - 3 -.

NOTE:
  • When installing, make sure hook - 3 - is facing upward.

Disconnecting connector at window regulator control unit

Fig. 103: Disconnecting Connector At Window Regulator Control Unit
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Detach catch - 2 -.
  • Disconnect connector - 3 - from control unit - 1 - in direction of - arrow -.

Replacing door trim securing clip

Fig. 104: Replacing Door Trim Securing Clip
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Press retainer tab - 2 - and pull out clip - 1 - in direction of arrow.

Trim, removing and installing

Fig. 105: Removing Trim
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Carefully pry out trim - 1 - at front end in direction of - arrow -.
  • Unclip trim panel - 1 -.

Insulation, assembly overview

Fig. 106: Insulation, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Door shell

2 - Insulation

  • Removing
  • When removing insulation - 2 - , ensure that insulation - 2 - is not damaged.
  • Installing
  • Make sure adhesive bead - 3 - is not dirty or damaged.
  • Ensure that insulation - 2 - is not damaged.
  • Press adhesive bead - 3 - tightly all around door shell - 1 -.

3 - Adhesive bead

Exploded view of door trim cable routing

Fig. 107: Exploded View Of Door Trim Cable Routing
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cable to mirror adjustment switch

2 - Cable to central locking system switch

3 - Cable to switch panel for window regulator

4 - Cable to display of anti-theft alarm

5 - Cable to door warning light

6 - Cable to anti-theft alarm deactivation switch

7 - Cable to courtesy light

8 - Cable to tailgate release switch

9 - Cable to window regulator control unit connector

10 - Cable to memory seat switch panel

Armrest, removing and installing

Fig. 108: Armrest Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 2 - (2x).
  • Disconnect connector - 3 -.
  • Remove bolts - 4 - (8x).
  • Unclip armrest at retainer tab - 1 -.

NOTE:
  • Figure shows armrest without cover.

Fig. 109: Removing Armrest & Unplugging Connector
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove armrest - 1 -.
  • Detach cover on underside of armrest - 1 -.
  • Unplug connector - 2 -.

Central locking switch, removing and installing

Fig. 110: Disconnecting Connector & Prying Out Central Locking Switch
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Disconnect connector - 1 -.
  • Using a screwdriver, pry out central locking switch - 2 -.

Mirror adjustment switch, removing and installing

NOTE:
  • Figure shows armrest without cover.

Fig. 111: Prying Out Mirror Adjustment Switch & Disconnecting Connector At Mirror Adjustment Switch
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a screwdriver, pry out mirror adjustment switch - 1 -.
  • Disconnect connector at mirror adjustment switch - 2 -.
  • Installing
  • Installation is in reverse order of removal.

Interior door handle, removing and installing

  • Removing

Fig. 112: Interior Door Mechanism Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolt - 1 -.
  • Press retaining tabs - 2 - (2x) and remove interior door handle - 3 - to front.
  • Installing
  • Installation is in reverse order of removal.

Switch panel for window regulator, removing and installing

Fig. 113: Identifying Switch Panel Of Window Regulator
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a screwdriver, pry out switch panel of window regulator - 1 - from below through hole.
  • Disconnect connector.
  • Installing
  • Installation is in reverse order of removal.

Switch panel for memory seat, removing and installing

Fig. 114: Prying Out Switch Panel For Memory Seat
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a screwdriver, pry out switch panel for memory seat - 1 -.
  • Disconnect connector.
  • Installing
  • Installation is in reverse order of removal.

Switch panel for tailgate release and/or deactivation of anti-theft alarm, assembly overview

Fig. 115: Switch Panel For Tailgate Release And/Or Deactivation Of Anti-Theft Alarm, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Switch panel for tailgate release and deactivation of anti-theft alarm

2 - Switch panel for tailgate release or deactivation of anti-theft alarm

3 - Dummy cover

  • Removing
  • Using a screwdriver, carefully pry out switch panel.
  • Disconnect connector(s) from switch panel
  • Installing
  • Install switch module in reverse order of removal.

Door warning light and courtesy light, removing and installing

Fig. 116: Door Warning Lights And Footwell Lighting Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a screwdriver, pry door warning light - 1 - out from below and pull door warning light - 1 - out with cable.
  • Disconnect connector on door warning light - 1 -.
  • Using a screwdriver, pry out courtesy light - 2 - at front and pull courtesy light - 2 - out with cable.
  • Disconnect connector on courtesy light - 2 -.

Treble speaker, removing and installing

  • Removing

Fig. 117: Identifying Grille, Bolt, Triangular Trim Of Treble Speaker & Connector From Triangular Treble Speaker Trim
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Unclip grille - 2 -.
  • Remove bolt - 3 -.
  • Remove triangular trim of treble speaker - 1 - upward.
  • Disconnect connector from triangular treble speaker trim - 1 -.
  • Installing
  • Unclip grille - 2 - from triangular treble speaker trim - 1 -.
  • Install triangular treble speaker trim - 1 - in reverse order of removal.

Bass speaker trim, removing and installing

Fig. 118: Bass Speaker Trim Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a screwdriver, pry out circlips - 1 - (14x).
  • On deactivation of anti-theft alarm: Disconnect connector - 2 -.
  • On tailgate release: Detach connector - 3 -.
  • Disconnect memory seat connector - 4 -.
  • Remove bass speaker trim.
  • Installing
  • Installation is in reverse order of removal.

Rear side trim

Rear side trim, assembly overview

Fig. 119: Rear Side Trim, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Side trim

  • Removing
  • Remove bolt - 5 -.
  • Reach into side trim - 1 - and unclip side trim - 1 - at clips - 2 - , - 7 - and - 6 -.
  • Remove side trim - 1 -.
  • If side trim - 1 - is to be replaced:
  • Installing

NOTE:
  • After installation ensure that seal is pulled correctly over side trim.

  • Pull back clip - 6 - to loosen clip - 6 -.
  • Install side trim - 1 - in reverse order of removal.

2 - Clip

3 - Decorative panel

4 - Center piece

5 - Bolt

6 - Clip

7 - Clip

Decorative panel, removing and installing

Fig. 120: Removing Decorative Panel
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Carefully pry off decorative panel - 1 - in direction of - arrow -.
  • Unclip decorative panel - 1 -.
  • Installing
  • Installation is in reverse order of removal.

Insulation, assembly overview

Fig. 121: Insulation, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Insulation with loudspeaker installed

2 - Insulation with loudspeaker not installed

3 - Insulation

4 - Belt reel insulation

  • Removing
  • For all insulation: When removing insulation, ensure that insulation does not become damaged.
  • Remove insulation.
  • Installing

Instrument panel

Component locations, assembly overview

Fig. 122: Instrument Panel Component Locations, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Instrument panel

2 - Left instrument panel vent

  • Removing

3 - Left instrument panel speaker

  • Removing

4 - Instrument cluster -->

5 - Upper trim for steering column switch

  • Removing

6 - Sunlight Photo Sensor G107

  • Removing

7 - Center instrument panel speaker

  • Removing

8 - Trim for center defroster vent

  • Removing

9 - Center instrument panel vent

  • Removing

10 - Front passengers airbag unit

11 - Right instrument panel speaker

  • Removing

12 - Right instrument panel vent

  • Removing

13 - Instrument panel cover, right

  • Removing

14 - Right instrument panel trim

  • Removing

15 - Glove compartment

16 - Center console

17 - Front ashtray

18 - Removing instrument panel center section --> Center section of instrument panel, assembly overview

19 - Drivers storage compartment

20 - Left instrument panel trim

  • Removing

21 - Light switch and adjuster for headlight range control

  • Removing

22 - Instrument panel cover, left

  • Removing

Instrument panel, removing and installing

Special tools and workshop equipment required

Fig. 123: Front End Hook 3370 & Hook 3438
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Front end hook 3370
  • Hook 3438
  • Screwdriver T8 T40056

CAUTION: When disconnecting the battery observe the necessary measures. -->

  • Removing:

Removing left instrument panel cover

Fig. 124: Removing Left Instrument Panel Cover
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Detach left instrument panel cover - arrow - using front end hook 3370.

Removing left outer instrument panel fastener

Fig. 125: Removing Left Outer Instrument Panel Fastener
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Unscrew bolts - 1 - (2x). Tightening torque 4 Nm

Disconnecting connectors for left and right vent temperature sensors G150 and G151

Fig. 126: Disconnecting Connectors For Left And Right Vent Temperature Sensors G150 And G151
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Disconnect connector - arrow - at left and right vent temperature sensors G150 and G151.

NOTE:
  • The illustration shows right vent temperature sensor -G151- on passenger side.

Removing instrument panel vent

Fig. 127: Disconnecting Connector For Instrument Panel Vent Light
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Disconnect connector for instrument panel vent light.

NOTE:
  • The illustration shows instrument panel vent on passenger side.
  • The center instrument panel vents must be pulled out to detach connector for light.

  • Move rear air flaps of instrument panel vent into central position by turning adjustment wheel - 1 -.

Fig. 128: Guiding Tool 3438 In Position Into Instrument Panel Vent & Hooking Tool 3438 By Slightly Moving It Into Recesses At Rear End Of Instrument Panel Vent
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Guide tool 3438 in position - 2 - or - 3 - into instrument panel vent.
  • Hook tool 3438 by slightly moving it into recesses - 4 - at rear end of instrument panel vent.

Fig. 129: Detaching Instrument Panel Vent Carefully To Rear Alternating Between Left/Right Using Special Tool 3438
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Detach instrument panel vent carefully to rear alternating between left and right using special tool 3438.

Removing left and right instrument panel speaker

Fig. 130: Removing Left/Right Instrument Panel Speaker
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Carefully pry out loudspeaker trim - 1 -.
  • Remove bolts - 2 -.
  • Take out speaker and disconnect connectors.

Removing and installing tray, switch and cup holder

Fig. 131: Prying Appropriate Switch Out Of Switch Mount
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Carefully pry appropriate switch out of switch mount - arrows -.
  • Disconnect connectors.

Removing light switch and adjuster for headlight range control

Fig. 132: Pressing Light Switch And Turning Clockwise
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Press light switch - arrow 1 - and turn clockwise at same time - arrow 2 -.
  • Keep switch in this position...

Fig. 133: Pulling Light Switch Out Of Switch Housing
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • ... and pull light switch out of switch housing - 3 -.
  • Disconnect connector.

Fig. 134: Pressing Headlight Range Control Adjuster Out Of Switch Housing
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Press headlight range control adjuster out of switch housing.
  • Disconnect connector.

Removing left instrument panel trim

Fig. 135: Removing Left Instrument Panel Trim
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 1 - (3x). Tightening torque 3 Nm
  • Remove trim - 2 - for instrument panel.

Removing instrument panel mountings drivers side

Fig. 136: Removing Instrument Panel Mountings Drivers Side
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 1 - (2x). Tightening torque 4 Nm

Removing upper steering column switch trim

Drivers airbag unit and steering wheel removed

  • Pull steering column out and downward as far as possible.

Fig. 137: Removing Upper Trim For Steering Column Switch
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 1 - (2x). Tightening torque 3 Nm
  • Remove Torx bolts - 3 - with screwdriver T8 T40056. Tightening torque 0.6 Nm
  • Unclip surround from instrument panel downward - arrow -.
  • Remove upper steering column switch trim - 2 -.

Removing sunlight photo sensor G107

Fig. 138: Removing Sunlight Photo Sensor G107
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Carefully pry off cover - A -.
  • Remove bolt - B -.
  • Remove photo sensor.
  • Disconnect cable connector.

Removing center defroster vent trim

Fig. 139: Removing Center Defroster Vent Trim
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove defroster vent bolt - 1 -. Tightening torque 0.8 Nm

Removing center instrument panel speaker

Center defroster vent removed

Fig. 140: Removing Center Instrument Panel Speaker
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 1 - (2x). Tightening torque 2 Nm
  • Swivel out speaker and disconnect connector.

Removing right instrument panel cover

Fig. 141: Removing Right Instrument Panel Cover
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolt - 1 - and detach trim - 2 - to rear. Tightening torque 3 Nm

NOTE:
  • When installing trim for instrument panel cover, replace fasteners - 3 -.

Removing right instrument panel cover

Fig. 142: Removing Right Instrument Panel Cover Using Front End Hook 3370
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove right instrument panel cover - arrow - using front end hook 3370.

Removing right instrument panel end mountings

Fig. 143: Removing Right Instrument Panel End Mountings
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 1 - (2x). Tightening torque 4 Nm

Removing center instrument panel mountings

Fig. 144: Removing Center Instrument Panel Mountings
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Unscrew bolts - 1 - (4x). Tightening torque 4 Nm
  • Pull out instrument panel toward the rear.
  • Installing

Fig. 145: Checking Felt Pad Is Present On Left/Right Of Clip
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Check that felt pad - 2 - is present on left and right of clip - 1 -.
  • Insert instrument panel into clip pressing it down slightly at the same time.
  • Test that the instrument panel is located correctly in the clip at the front by pulling up lightly.
  • Carry out remainder of installation in reverse order of removal.

Left and/or right instrument panel air duct, removing and installing

Special tools and workshop equipment required

Fig. 146: Pop Rivet Pliers VAS 5072
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pop rivet tool VAS 5072
  • Removing

Fig. 147: Identifying Weld Points
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a sharp knife, cut off weld points - 2 - (4x) flush with air duct.

Fig. 148: Identifying Air Duct, Holes & Bolt
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove damaged air duct.
  • Drill 5 mm holes at - 2 - (3x).
  • Installing:
  • Install new air duct, ensuring that no parts remain inside it.
  • Install blind rivets supplied with air duct at - 2 - (3x).
  • Screw in bolt - 3 - supplied with air duct.

Central tube, removing and installing

Components locations, assembly overview

Fig. 149: Central Tube Components Locations, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Angle bracket, left

  • For central tube

2 - Bolts (3x)

  • Tightening torque 23 Nm

3 - Bolt

  • Tightening torque 9 Nm

4 - Sealing washer

5 - Bolt

  • Tightening torque 6 Nm

6 - Central tube

7 - Bolts (2x)

  • Tightening torque 9 Nm

8 - Bolts (3x)

  • Tightening torque 23 Nm

9 - Angle bracket, right

  • For central tube

10 - Angle bracket

11 - Bolt

  • Tightening torque 9 Nm

12 - Nut

  • Tightening torque 35 Nm

13 - Bolts (2x)

  • Tightening torque 8 Nm

14 - Bracket

  • For air conditioner unit

15 - Bolts (2x)

  • Tightening torque 9 Nm

16 - Brace

17 - Bolts (2x)

  • Tightening torque 9 Nm

18 - Bolts (2x)

  • Tightening torque 9 Nm

19 - Support

20 - Bolts (4x)

  • Tightening torque 5 Nm

21 - Adapter center section

22 - Support

23 - Bolts (2x)

  • Tightening torque 9 Nm

24 - Bolt

  • Tightening torque 8 Nm

25 - Bolts (2x)

  • Tightening torque 9 Nm

26 - Bolt

  • Tightening torque 8 Nm

27 - Nut

  • Tightening torque 35 Nm

Instrument panel central tube, removing and installing

Special tools and workshop equipment required

Fig. 150: Identifying Pry Lever 80-200
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pry bar 80-200
  • Removing

Fig. 151: Removing Bolts From Fuse Carrier
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 1 - (2x) from fuse carrier - 2 -. Tightening torque 3 Nm
  • Lay the fuse carrier with attached wiring downward.
  • Disconnect wiring harness from instrument panel subframe and set aside.

Fig. 152: Unscrewing Bolts Of 3-Position Relay Carrier & Removing Nuts Of 6-Position Relay Carrier On Vehicles Electrical System Control Unit
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Unscrew bolts - 1 - (2x) of 3-position relay carrier - 2 -. Tightening torque 3 Nm
  • Remove nuts - 3 - (2x) of 6-position relay carrier - 4 - on vehicles electrical system control unit. Tightening torque 2.4 Nm
  • Lay the relay carrier with attached wiring downward.
  • Disconnect wiring harness behind relay carriers from central tube and set aside.

Fig. 153: Removing Pedal Bracket Bolts
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolt - 2 - of pedal bracket. Tightening torque 23 Nm
  • Remove bolts - 1 - (4x). Tightening torque 22 Nm
  • Lay steering column down in drivers footwell.

Fig. 154: Identifying Left Brace Bolts & Screw
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 1 - (4x) of left support. Tightening torque 9 Nm
  • Remove bolt - 2 -. Tightening torque 8 Nm

NOTE:
  • If support does not have to be removed, simply loosen bolt - 3 - and swing support downward.

  • Loosen or remove bolt - 3 - (front attachment of support to air conditioner unit). Tightening torque 8 Nm
  • Remove support or swing downward.

Fig. 155: Removing Screws & Expose Cable
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 1 - (4x). Tightening torque 9 Nm
  • Lay wiring aside - 2 -.
  • Remove right support.

Fig. 156: Removing Bolts Of Bracket For Air Conditioner
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 1 - (2x) of air conditioner unit bracket. Tightening torque 9 Nm

Fig. 157: Removing Securing Clips And Cowl
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a screwdriver pry off both trim caps - 3 -.
  • Loosen the hex nuts - 4 - a few turns.
  • Remove wiper arms - 2 - from the pivot shaft by tilting them slightly.
  • Remove hex nuts completely and remove wiper arms.
  • Remove retaining clips - 1 - and remove air cowl grille - 5 -.

Fig. 158: Removing Screws And Cover From E-Box In Plenum Chamber
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove cover for electronics box (plenum chamber) - arrow -.

Fig. 159: Using Screwdriver To Remove Retainer Bar And Engine Control Module (ECM) J623
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a screwdriver, carefully lever off retainer - arrow - and place engine control module with connected wiring on one side.
  • Unclip retaining clip.
  • If present, place transmission control module with connected wiring on one side.

Fig. 160: Removing Bolts Of Connector Station
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 2 - (2x) of connector point. Tightening torque 3 Nm
  • In plenum chamber, remove bolt - 1 - from instrument panel central tube. Tightening torque 6 Nm

Fig. 161: Removing Nuts, Bolts & Ground (GND) Wires - Left
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove nuts - 1 - (2x) on left. Tightening torque 35 Nm
  • Remove bolt - 3 - at top. Tightening torque 6 Nm
  • Remove Ground (GND) wires - 2 -.

Fig. 162: Removing Nuts, Bolts & Ground (GND) Wires - Right
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove nut - 2 - on right. Tightening torque 35 Nm
  • Remove bolt - 3 - at top. Tightening torque 6 Nm
  • Remove Ground (GND) wires - 1 -.
  • Pull instrument panel central tube a few mm forward.

Fig. 163: Pulling Out Pins Upward, Removing Air Guide Upward & Unscrewing Ground (GND) Wires
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a small screwdriver pull out pins - 2 - (2x) upwards as far possible.
  • Set electrical wiring harness aside behind vent.
  • Remove air duct - arrow - upward.
  • Remove Ground (GND) wires - 1 -.

Fig. 164: Disconnecting Wiring Harness Behind Instrument Panel Central Tube From Instrument Panel Central Tube
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Disconnect wiring harness behind instrument panel central tube from instrument panel central tube - arrows -...

Fig. 165: Using Pry Lever 80 - 200 To Remove Instrument Panel Central Tube
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • ... Pry bar 80-200
  • Remove instrument panel central tube.

Trims

Upper A-pillar trim, removing and installing

Fig. 166: Identifying Upper A-Pillar Trim & Clips
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Upper A-pillar trim

  • Removing
  • Remove windshield trim --> Windshield trim, assembly overview.
  • Unclip lower A-pillar trim in upper area.
  • Pry out upper A-pillar trim - 1 - at clips - 2 - (3x).
  • Detach upper A-pillar trim - 1 -.
  • Removing
  • When installing, ensure that rubber door surround is in full contact with upper A-pillar trim - 1 -.
  • Install upper A-pillar trim - 1 - in reverse order of removal.

2 - Clips (3x)

Lower A-pillar trim, assembly overview

Fig. 167: Lower A-Pillar Trim, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Sill panel trim

2 - Clips (3x)

3 - Clip

4 - Lower A-pillar trim

  • Removing
  • Unclip sill panel trim - 1 - at clips - 2 - (3x).
  • Lift front sill panel trim - 1 -.
  • Unclip lower A-pillar trim - 4 - at clip - 5 -.
  • Press retainer tab on clip - 3 - and remove lower A-pillar trim - 4 -.
  • Installing
  • When installing, ensure that rubber door surround is in full contact with lower A-pillar trim - 1 -.
  • Install lower A-pillar trim - 1 - in reverse order of removal.

5 - Clip

Floor covering, assembly overview

Fig. 168: Floor Covering, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Floor mat

  • Removing
  • Detach wiring harness under center console.
  • Remove bolts (2x) at air ducts - 2 - (2x) and remove both air ducts - 2 - (2x).
  • Unscrew bolts - 3 - (2x).
  • Fold floor mat - 1 - length ways and remove floor mat - 1 - from vehicle.
  • Installing

NOTE:
  • Floor covering is liable to tear slightly at cut-outs. Install floor mat carefully.

  • Install floor mat - 1 - in reverse order of removal.

2 - Air ducts (2x)

3 - Bolts (2x)

Sill panel trim, removing and installing

  • Removing

Fig. 169: Sill Panel Trim Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Unclip side trim - 1 - in bottom area.
  • Unclip sill panel trim - 2 - at clips - 3 - (3x).
  • Remove sill panel trim - 2 -.
  • Installing
  • After installation ensure that seal is pulled correctly over sill panel trim - 2 -.
  • Install sill panel trim - 2 - in reverse order of removal.

Removing and installing foot rest

  • Removing

Fig. 170: Identifying Foot Rest Holder, Nuts, Snap-On Nut, Bolt & Foot Rest
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolt - 1 -.
  • Push foot rest - 2 - upward and remove foot rest - 2 -.
  • Installing
  • Install foot rest - 2 - in reverse order of removal.

Foot rest holder, removing and installing

  • Removing
  • Remove foot rest.

Fig. 171: Identifying Foot Rest Holder, Nuts, Snap-On Nut, Bolt & Foot Rest
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Fold back floor covering in area of foot rest holder - 4 -.
  • Remove nuts - 5 - (3x).
  • Tightening torque 4 Nm
  • Remove foot rest holder - 4 -.
  • Installing
  • Ensure that - 3 - is installed to foot rest holder - 4 -.

Sun visor, removing and installing

Fig. 172: Sun Visor Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove sun visor - 4 - from mount - 1 - and fold sun visor - 4 - aside.
  • Using a screwdriver, pry out trim cap - 3 -.
  • Remove bolt - 2 -.
  • Tightening torque 4 Nm
  • Remove sun visor - 4 -.
  • Installing
  • Installation is in reverse order of removal.

Sun visor mount, removing and installing

  • Removing

Fig. 173: Sun Visor Mount Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a screwdriver, pry out trim cap - 3 -.
  • Remove bolts - 2 - (2x).
  • Tightening torque 4 Nm
  • Remove mount - 1 -.
  • Installing
  • Installation is in reverse order of removal.

Center sun visor, removing and installing

Fig. 174: Center Sun Visor Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolt - 2 -.
  • Remove center sun visor - 1 -.
  • Installing
  • Installation is in reverse order of removal.

Windshield trim, assembly overview

Fig. 175: Windshield Trim, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Bolt

  • Tightening torque 7 Nm

2 - Clips (2x)

3 - Nut

4 - Tabs (2x)

5 - Windshield trim

  • Removing
  • Installing
  • Install windshield trim - 5 - in reverse order of removal.

Removing and installing make-up mirror light

Fig. 176: Removing/Installing Make-Up Mirror Light
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a screwdriver, pry out make-up mirror light - 2 - in direction of - arrow -.
  • Disconnect connector - 1 -.
  • Remove make-up mirror light - 2 -.
  • Installing
  • Installation is in reverse order of removal.

Interior light/reading light, removing and installing

Special tools and workshop equipment required

Fig. 177: Identifying Pry Lever 80-200
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pry bar 80-200
  • Removing

Fig. 178: Using Pry Bar 80-200 To Carefully Pry Out Interior Light At Rear Edge
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using Pry bar 80-200 , carefully pry out interior light at rear edge. Watch for the two retaining tabs - arrows -.
  • Disconnect connectors.
  • Installing
  • Installation is in reverse order of removal.

Luggage compartment trim

Tailgate trim, assembly overview

Fig. 179: Tailgate Trim, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Tailgate trim

  • Removing
  • Remove warning triangle.
  • Remove bolts - 3 - (3x).
  • Remove warning triangle holder - 6 -.
  • Remove lock cover - 2 -.
  • Remove bolt - 5 - in handle - 4 -.
  • Vehicles with emergency release handle: Remove emergency release handle Removing emergency release handle
  • Unclip tailgate trim - 1 - at clips - 7 - (12x).
  • Remove tailgate trim - 1 -.
  • Installing
  • Install tailgate trim in reverse order of removal.

2 - Lock cover

3 - Bolts (3x)

4 - Handle

5 - Bolt

6 - Bracket for warning triangle.

7 - Clips (12 x)

Removing emergency release handle

Fig. 180: Removing Emergency Release Handle
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Unclip cover - 1 -.
  • Remove bolt - 3 -.
  • Remove handle - 2 -.

Luggage compartment light, removing and installing

Fig. 181: Luggage Compartment Light Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a screwdriver, pry out luggage compartment light - 1 - in direction of - arrow -.
  • Disconnect connector - 2 -.
  • Installing
  • Installation is in reverse order of removal.

Rear cross panel trim, assembly overview

Fig. 182: Rear Cross Panel Trim, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Rear cross panel trim

  • Removing
  • Installing

NOTE:
  • After installation ensure that seal is pulled correctly over trim.

  • Install rear cross panel trim in reverse order of removal.

2 - Clips (4x)

Right side trim, assembly overview

Fig. 183: Right Side Trim, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Right side trim

  • Removing
  • Detach right side trim - 1 - in direction of - arrow -.
  • Installing

NOTE:
  • After installation ensure that seal is pulled correctly over trim.

  • Install trim in reverse order of removal.

2 - Clip

Left side trim, assembly overview

Fig. 184: Left Side Trim, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Left side trim

  • Removing
  • Installing

NOTE:
  • After installation ensure that seal is pulled correctly over trim.

  • Install trim in reverse order of removal.

2 - Clip

Back panel trim, assembly overview

Fig. 185: Back Panel Trim, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Back panel trim

  • Removing
  • Ensure that convertible top is closed and convertible top compartment folded up.
  • Unclip back panel trim - 1 - at clips - 2 - (6x).

2 - Clips (6x)

Fig. 186: Identifying Back Panel Trim & Clips
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Clips (2x)

2 - Back panel trim

  • Fold convertible top compartment down.
  • Open convertible top.
  • Unclip back panel trim - 2 - at clips - 1 - (2x).
  • Lift out back panel trim - 2 -.
  • Removing
  • Install back panel trim - 2 - in reverse order of removal.

Floor covering holder, removing and installing

  • Remove floor covering - 2 -.

Fig. 187: Removing Floor Covering & Uncliping Holder From Fastener
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Unclip holder - 1 - from fastener - 3 -.

Trim for convertible top compartment

Rear trim, removing and installing

Fig. 188: Identifying Rear Trim & Clips
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Rear trim

  • Removing
  • Open convertible top.
  • Fold convertible top compartment down.
  • Unclip clips - 2 - (4x).
  • Fold away seal and pull out rear trim - 1 -.
  • Installing
  • After installation ensure that seal is installed correctly.
  • Install rear trim - 1 - in reverse order of removal.

2 - Clips (4x)

Side trim, removing and installing

Fig. 189: Identifying Side Trim, Clips & Buffer
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Side trim

  • Removing
  • Open convertible top.
  • Fold convertible top compartment down.
  • Unclip clips - 3 - (3x).
  • Remove stop buffer - 2 -.
  • Fold seal aside and pull out side trim - 1 -.
  • Installing

NOTE:
  • After installation ensure that seal is pulled correctly over trim.

  • Install side trim - 1 - in reverse order of removal.

2 - Stop buffer

3 - Clips (3x)

Flap, removing and installing

Fig. 190: Identifying Flap, Bolts & Mountings
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Flap

  • Removing
  • Remove bolts - 3 - (2x) on mountings - 2 - (2x).
  • Push flap - 1 - forward and detach flap - 1 - downward.
  • Installing
  • Install flap in reverse order of removal.

2 - Mounting (2x)

3 - Bolts (2x)

Variable convertible top compartment

Variable convertible top compartment, removing and installing

Fig. 191: Variable Convertible Top Compartment Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Variable convertible top compartment

  • Removing
  • Move convertible top into such a position that convertible top compartment is open.
  • Lift up side lining in convertible top compartment.
  • Remove bolts left and right - 2 - (2x).
  • Detach Bowden cables from clips.
  • Using a large, flat screwdriver - 6 - , work along between convertible top compartment side section - 4 - and console - 3 - and carefully detach convertible top compartment from console - 5 - (secured with adhesive tape)
  • Disconnect connector to microswitch - 7 - on right side.
  • Detach Bowden cables from clips.
  • Close luggage compartment lid.
  • Move convertible top back into position "Convertible top compartment open".
  • Second mechanic is required to lift out.
  • Position handle mount trim on variable convertible top compartment.

NOTE:
  • The variable convertible top compartment must be lifted at sides of frame section, do not hold convertible top compartment in center and extend mechanism.
  • Lift out variable convertible top compartment - 1 - at both sides on side sections - 4 -.
  • Make sure Bowden cables do not catch.

2 - Bolts (2x)

  • Tightening torque 2 Nm

3 - Convertible top compartment side lining

4 - Convertible top compartment side section

5 - Flat screwdriver

6 - Console

7 - Microswitch connector

Convertible top compartment lid, assembly overview

Fig. 192: Convertible Top Compartment Lid, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Convertible top compartment lid

NOTE:
  • The variable convertible top compartment must be in the lowest position.
  • The hinges - 2 - must not be unscrewed to remove convertible top compartment lid - 1 -.
  • Arrow faces in direction of travel.

  • Removing
  • Bend convertible top compartment lid - 1 - back on one side on hinge and detach convertible top compartment lid - 1 - from hinges.
  • Fold convertible top compartment lid - 1 - downward.
  • Detach lid on hooks - 4 - (2x) by pushing forward.

2 - Hinge (2x)

  • Bend convertible top compartment lid - 1 - back on one side on hinge and detach convertible top compartment lid - 1 - from hinges.
  • Remove bolt - 3 -.
  • Detach hinge - 2 - from body.

3 - Bolt (2x)

4 - Hook

5 - Variable convertible top compartment

Handle mount trim, assembly overview

Fig. 193: Handle Mount Trim, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Handle mount trim

NOTE:
  • Convertible top must be closed.

  • Removing
  • Pry out cover - 2 - using a small flat screwdriver.
  • Remove bolt - 3 -.
  • Turn handle.
  • Pry out cover - 2 - on other side, using a small flat screwdriver.
  • Remove second bolt - 3 -.
  • Remove bolts - 4 - from underneath.
  • Unclip handle mount trim - 1 - from clips - 5 - (2x).
  • Pry out clamp - 6 - (always replace clamp - 6 -).
  • Detach Bowden cable - 7 - from handle.

2 - Cover (2x)

3 - Bolts (2x)

  • Tightening torque 9 Nm

4 - Bolts (2x)

  • Tightening torque 7 Nm

5 - Clips (2x)

6 - Fastener

  • Always replace

7 - Bowden cable

Handle for variable convertible top compartment, removing and installing

  • Removing

NOTE:
  • Illustration shown from rear for greater clarity.

Fig. 194: Identifying Fuse, Pin, Handle & Bowden Cable
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a small flat screwdriver, pry out fuse - 2 - (always replace fuse - 2 -).
  • Press out pin - 3 -.
  • Remove handle - 1 -.

1 - Handle

2 - Fuse

- Always replace

3 - Pin

4 - Bowden cable

  • Installing
  • Installation is in reverse order of removal.

Microswitch for variable convertible top compartment, removing and installing

Fig. 195: Identifying Carpet, Bolts, Convertible Top Compartment Center Section & Right Side Section
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pull carpet - 1 - back (convertible top compartment lining) on right side until both bolts - 2 - are accessible.
  • Bond carpet with D 001 200.
  • Remove bolts - 2 - (2x).
  • Tightening torque 4 Nm
  • Detach convertible top compartment center section - 3 - from right side section - 4 -.

Fig. 196: Identifying Side Sections & Bolts
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pull side sections - 1 - and - 2 - apart.
  • Remove bolts - 3 - (4x) from inner lid.
  • Tightening torque 2 Nm
  • Detach inner lid - 1 -.
  • Carefully drill off microswitch weld on outside.

Fig. 197: Removing Microswitch
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove microswitch - 1 -.
  • Installing
  • Attach new microswitch - 1 - using soldering iron on outside.
  • Installation is in reverse order of removal.

Toothed segment of variable convertible top compartment, removing and installing

Removing

Fig. 198: Identifying Carpet, Bolts, Convertible Top Compartment Center Section & Right Side Section
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pull carpet - 1 - back (convertible top compartment lining) on side to be changed until both bolts - 2 - are accessible.
  • Bond carpet with D 001 200.
  • Remove bolts - 2 - (2x).
  • Tightening torque 4 Nm
  • Detach convertible top compartment center section - 3 - from right side section - 4 -.

Fig. 199: Identifying Side Sections & Bolts
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pull side sections - 1 - and - 2 - apart.
  • Remove bolts - 3 - (4x) from inner lid.
  • Tightening torque 2 Nm
  • Detach inner lid - 1 -.

Fig. 200: Removing Bolts
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 1 - (4x) on both sides.
  • Tightening torque 2 Nm

Fig. 201: Identifying Sections, Guide Rails, Holder & Toothed Segment
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pull sections - 1 - and - 4 - apart upward.
  • Pry guide rails - 3 - out of catch of section - 1 -.
  • Separate sections - 1 - and - 4 -.
  • Release holder - 1 - at rear.

Fig. 202: Identifying Holder, Toothed Segment & Bowden Cable
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pry out holder - 1 - using a flat screwdriver..
  • Always replace holder - 1 -.
  • Remove toothed segment - 2 -.
  • Detach Bowden cable - 3 -.

Installing

Toothed segment with Bowden cable for right side

Fig. 203: Identifying Bowden Cables & Grooves
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Engage Bowden cable - 2 - in long groove and lay Bowden cable - 2 - in groove - 3 -.
  • Groove - 4 - not used.

Toothed segment with Bowden cable for left side

Fig. 204: Identifying Bowden Cables & Grooves
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Engage Bowden cable - 2 - in long groove and lay Bowden cable - 2 - in groove - 4 -.
  • Engage Bowden cable for right side in short groove and lay Bowden cable - 5 - in groove - 3 - (Bowden cables routed in opposite directions).

All models continued

Fig. 205: Identifying Holder, Toothed Segment & Bowden Cable
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Press toothed segment - 2 - onto guide.
  • Engage new holder - 1 -.
  • Toothed segment - 2 - must be horizontal on installation.

Fig. 206: Identifying Sections, Guide Rails, Holder & Toothed Segment
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • On assembly, section - 4 - must be positioned with guide rails - 3 - on rubber buffers at bottom.
  • Ensure that microswitch on right side is not crushed. For this pull section - 4 - slightly upward.
  • Press section - 4 - back down again.
  • The toothed segment - 5 - must be horizontal when folding together. Fold sections in lowest position together.
  • In folded position, push guide rail outer section - 3 - upward and engage it in tabs.
  • Carry out remainder of installation in reverse order of removal.

Rack of variable convertible top compartment, removing and installing

Fig. 207: Identifying Carpet, Bolts, Convertible Top Compartment Center Section & Right Side Section
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pull carpet - 1 - back (convertible top compartment lining) on side to be changed until both bolts - 2 - are accessible.
  • Bond carpet with D 001 200.
  • Remove bolts - 2 - (2x).
  • Tightening torque 4 Nm
  • Detach convertible top compartment center section from side section - 4 - on right.

Fig. 208: Identifying Side Sections & Bolts
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pull apart side sections - 1 - and - 2 -.
  • Remove bolts - 3 - (4x) from inner lid.
  • Tightening torque 2 Nm
  • Detach inner lid - 1 -.

Fig. 209: Removing Bolts
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 1 - (4x) on both sides.
  • Tightening torque 2 Nm

Fig. 210: Identifying Sections, Guide Rails, Holder & Toothed Segment
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pull sections - 1 - and - 4 - apart upward.
  • Pry guide rails - 3 - out of catch of section - 1 -.
  • Separate sections - 1 - and - 4 -.

Fig. 211: Removing Bolts & Rack
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 2 - (3x).
  • Tightening torque 2.5 Nm
  • Remove rack - 1 -.

Guide rail of variable convertible top compartment, removing and installing

Fig. 212: Identifying Carpet, Bolts, Convertible Top Compartment Center Section & Right Side Section
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pull carpet - 1 - back (convertible top compartment lining) on side to be changed until both bolts - 2 - are accessible.
  • Bond carpet with D 001 200.
  • Remove bolts - 2 - (2x).
  • Tightening torque 4 Nm
  • Detach convertible top compartment center section - 3 - from side section - 4 - on right.

Fig. 213: Identifying Side Sections & Bolts
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pull side sections - 1 - and - 2 - apart.
  • Remove bolts - 3 - (4x) from inner lid.
  • Tightening torque 2 Nm
  • Detach inner lid - 1 -.

Fig. 214: Removing Bolts
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 1 - (4x) on both sides.
  • Tightening torque 2 Nm

Fig. 215: Identifying Sections, Guide Rails, Holder & Toothed Segment
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Pull sections - 1 - and - 4 - apart upward.
  • Pry guide rail - 3 - out of catch of section - 1 -.
  • Separate sections - 1 - and - 4 -.

Fig. 216: Removing Bolts & Guide Rail
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove bolts - 2 - on left and right.
  • Tightening torque 1 Nm
  • Push guide rail - 1 - downward and out of locking tabs.
  • Remove guide rail - 1 -.
  • Installing
  • Installation is in reverse order of removal.

Console of variable convertible top compartment, assembly overview

Fig. 217: Console Of Variable Convertible Top Compartment, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Console

2 - Nuts (4x)

72 - Seat - Frames

Front seats

Tools

Special tools, workshop equipment, testers, measuring instruments and other items required

Fig. 218: Special Tool - Engine And Transmission Holder VAS 6095
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Engine and transmission holder VAS 6095

Fig. 219: Fixture For Seat Repair VAS 6136
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fixture for seat repair VAS 6136

Seat, assembly overview

Special tools and workshop equipment required

Fig. 220: Identifying Torque Wrench V.A.G. 1331
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Torque wrench V.A.G 1331

Removing and installing front seat rail cover for front seat

Fig. 221: Removing/Installing Front Seat Rail Cover For Front Seat
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Front rail cover

  • Removing
  • Pull handle for forward and backward adjustment and move front seat - 4 - to rearmost position.
  • Remove securing clip - 2 - (2x).
  • Remove rail cover - 1 - (2x).
  • Remove bolts - 3 - (2x).

2 - Securing clip (2x)

3 - Bolt (2x)

  • Tightening torque 50 Nm

4 - Front seat

Removing and installing rear rail cover for front seat

Fig. 222: Removing/Installing Rear Rail Cover For Front Seat
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Rear rail cover

  • Removing
  • Pull handle for forward and backward adjustment and move front seat - 4 - forward as far as possible.
  • Remove securing clips - 2 - (4x).
  • Remove rail cover - 1 - (2x).
  • Remove bolt - 3 - (2x).

2 - Securing clip (4x)

3 - Bolt (2x)

  • Tightening torque 50 Nm

4 - Front seat

Removing and installing belt mount

Fig. 223: Removing/Installing Belt Mount
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Belt mount

NOTE:
  • Height adjustable seat: Raise seat.

Removing

  • Remove cover - 2 - pull upward.
  • Remove belt mount - 1 - pull down in direction of - arrow -.

2 - Cover

Connectors, disconnecting

Fig. 224: Disconnecting Connections
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Front seat

2 - Buckle interrogation connector (black)

3 - Heated seat connector (green)

4 - Power supply connector (red)

5 - Airbag connector (yellow)

6 - Connector point cover

  • Removing
  • Tilt front seat - 1 - back.
  • Remove connection point cover - 6 - upward.
  • Press tab on airbag connector - 5 - inboard side and remove airbag connector - 5 -.
  • Press tab on power supply connector - 4 - inboard side and remove power supply connector - 4 -.
  • Press tab on seat heating connector - 3 - inboard side and remove seat heating connector - 3 -.
  • For vehicles with buckle interrogation: Press in tab on buckle interrogation connector - 2 - inboard side and remove buckle interrogation connector - 2 -.
  • Connect airbag adapter --> Airbag adapter VAS 6036 , connecting.
  • With assistance from a second mechanic, lift front seat - 1 - out of vehicle.

Airbag adapter VAS 6036 , connecting

Special tools and workshop equipment required

Fig. 225: Airbag Adapter VAS 6036
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Airbag adapter VAS 6036

NOTE:
  • The mechanic must electrostatically discharge him/herself before disconnecting ignition and ground (GND) wires (briefly touch closing wedge for door or body).

CAUTION: The airbag adapter VAS 6036 must remain connected to the seat until the seat is reinstalled.

Fig. 226: Identifying Airbag Connector (Yellow), Airbag Adapter Connector, Airbag Adapter Power Supply Connector (Red) & Seat Connector Power Supply Connector (Red)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Airbag connector (yellow)

  • Attach airbag connector (yellow) - 1 - to airbag adapter connector - 2 -.
  • If present: Connect the airbag adapter power supply connector (red) - 3 - to the seat connector power supply connector (red) - 4 -.

2 - Airbag adapter connector (yellow)

3 - Airbag adapter power supply connector (red)

4 - Airbag adapter power supply connector (red)

Fig. 227: Side Airbag Connector, Disconnecting
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Disconnecting plug for side airbag

  • Press tab - 3 - for side airbag connector - 2 - from Airbag connector - 1 - and disconnect connector.

NOTE:
  • When connecting the battery observe the necessary measures. -->
  • If Airbag Malfunction Indicator Lamp (MIL) K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.

Front seat backrest, assembly overview

Special tools and workshop equipment required

Fig. 228: Identifying Torque Wrench V.A.G. 1331
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Torque wrench V.A.G 1331

CAUTION: Observe relevant safety precautions for vehicles installed with side airbags --> Additional safety precautions for side airbag.

Fig. 229: Side Trim On Tunnel Side Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Backrest

  • Removing
  • Remove cables at mounting rails.
  • Remove bolts -2- (4x).
  • Tilt backrest - 1 - forward onto seat.
  • Press cushion aside and carefully pull wiring harness out of seat pan - 8 -.
  • Remove backrest - 1 -.
  • Installing
  • Replace bolts - 2 - (4x).
  • Before inserting bolts - 2 - (4x) recut the thread in the backrest frame.
  • Install backrest - 1 - in reverse order of removal.

2 - Bolts (4x)

  • Tightening torque 20 Nm

3 - Backrest adjuster

4 - Plastic rivet (2x)

5 - Seat height adjuster

6 - Side trim, sill panel side

7 - Connector (3x)

8 - Seat pan

9 - Side trim, tunnel side

10 - Plastic rivet (2x)

Side trim on sill panel side, removing and installing

Fig. 230: Side Trim On Tunnel Side Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Backrest

2 - Bolts (4x)

3 - Backrest adjuster

4 - Plastic rivet (2x)

  • Always replace

5 - Seat height adjuster

6 - Side trim, sill panel side

  • Removing
  • Remove side trim on sill panel side - 6 -.
  • Installing
  • Install side trim on sill panel side - 6 - in reverse order of removal.

7 - Connector (3x)

8 - Seat pan

9 - Side trim, tunnel side

10 - Plastic rivet (2x)

Seat height adjuster, removing and installing

Fig. 231: Removing/Installing Seat Height Adjuster
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Seat height adjuster

  • Removing
  • Pull seat height adjuster - 1 - slightly off seat.
  • Insert improvised tool - 2 - in mount - 4 -.
  • Pull improvised tool - 2 - in direction of arrow - A - to press spring - 3 - outward.
  • Remove seat height adjuster - 1 - in direction of arrow - B -.
  • Installing
  • Make sure clip is attached to lever of seat height adjuster. Observe installation position --> Installation position of clip
  • Install seat height adjuster - 1 - in reverse order of removal.

2 - Improvised tool

3 - Spring

4 - Mount

Making improvised tool for removing seat height adjuster

Fig. 232: Preparing Assist Tool To Remove Seat Height Adjusting Handle
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Bend screwdriver - 1 - with a width - 2 - of 3.5 mm to form dimensions - A - 20 mm and - B - max. 15 mm.

Installation position of clip

Fig. 233: Retaining Clamp Installation Position
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Make sure springs - 2 - (2x) of clip - 3 - are positioned on outside of lever - 1 -.

Backrest adjuster, removing and installing

Special tools and workshop equipment required

Fig. 234: Assembly Tool 3399
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Assembly tool 3399
  • Removing

Fig. 235: Removing Backrest Adjustment Wheel
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Turn backrest adjuster - 1 - until detent is visible from rear - arrow A -. Use light, if necessary.
  • Hook in assembly tool 3399 - 2 - and lever in direction of arrow - B -.
  • Turn backrest adjuster - 1 - an additional 120° turn.
  • Hook in special tool 3399 - 2 - and lever in direction of arrow - B -.
  • Detach backrest adjuster - 1 -.
  • Installing

NOTE:
  • After installing backrest adjuster, replace if it is too loose.

Side trim on tunnel side, removing and installing

Fig. 236: Side Trim On Tunnel Side Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Backrest

2 - Bolts (4x)

3 - Backrest adjuster

4 - Plastic rivet (2x)

5 - Seat height adjuster

6 - Side trim, sill panel side

7 - Connector (3x)

8 - Seat pan

9 - Side trim, tunnel side

  • Removing
  • Remove seat --> Seat, assembly overview.
  • Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.
  • Attach front seat to fixture for seat repair VAS 6136.
  • Apply screwdriver to head of plastic rivet - 10 -.
  • Twist screwdriver and pry out plastic rivet - 10 -.
  • Release second plastic rivet - 10 -.
  • Remove side trim on tunnel side - 9 -.
  • Installing
  • Install side trim on tunnel side - 9 - in reverse order of removal.

10 - Plastic rivet (2x)

  • Always replace

Seat height adjuster unit, removing and installing

Special tools, workshop equipment, testers, measuring instruments and other items required

Torque wrench V.A.G 1410

Fig. 237: Torque Wrench V.A.G 1410
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig. 238: Seat Height Adjuster Unit Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Seat height adjuster lever

2 - Seat height adjuster unit

  • Removing
  • Remove seat height adjuster unit - 2 - and retainer - 4 -.
  • Installing
  • Install seat height adjuster unit - 2 - in reverse order of removal.
  • Make sure retainer - 4 - makes contact with seat pan - arrow -.
  • Make sure clip is attached to lever of seat height adjuster - 2 -. Observe installation position --> Installation position of clip

3 - Bolt

  • Tightening torque 8 Nm

4 - Retainer

5 - Bolts (2x)

  • Tightening torque 8 Nm

Bowden cable of seat height adjuster unit, removing and installing

Fig. 239: Bowden Cable Of Seat Height Adjuster Unit Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Bowden cable of seat height adjuster unit

  • Removing
  • Remove Bowden cable - 1 - from holder - 5 -.
  • Remove Bowden cable at hook - 7 - from holder - 6 -.
  • Installing
  • Install Bowden cable of seat height adjuster unit - 1 - in reverse order of removal.

2 - Holder

3 - Pin

4 - Tab

5 - Holder

6 - Holder

7 - Hook

Easy-entry facility (manual), removing and installing

Fig. 240: Easy-Entry Facility (Manual) Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Lever

2 - Pins (2x)

3 - Easy-entry facility (manual)

  • Removing
  • Move front seat forward as far as possible.
  • Remove seat --> Seat, assembly overview.
  • Drill out rivet - 4 - at runner - 5 - and take out metal holders (2x) on inside of runner - 5 -.
  • Press lever - 1 - until pins - 2 - (2x) are in runner - 5 - and pull runner - 5 - to rear in direction of - arrow -.
  • Remove easy-entry facility - 3 -.
  • Installing

4 - Rivet

5 - Runner

6 - Handle for length adjustment

Guiding easy-entry facility into runner

Fig. 241: Guiding Easy-Entry Facility Into Runner
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Guide easy-entry facility - 2 - into runner - 3 -.
  • Press lever - 1 - and slide easy-entry facility - 2 - forward.

Storage compartment, removing and installing

Fig. 242: Storage Compartment Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Handle

2 - Storage compartment

  • Removing
  • Remove seat --> Seat, assembly overview.
  • Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.
  • Attach front seat to fixture for seat repair VAS 6136.
  • Pull handle - 1 - out storage compartment - 2 -.
  • Remove bolts - 3 - (2x).
  • Remove bolts - 4 - (2x).
  • Remove storage compartment - 2 -.
  • Installing
  • Install storage compartment - 2 - in reverse order of removal.

3 - Bolts (2x)

4 - Bolts (2x)

Backrest cover panel, removing and installing

Fig. 243: Backrest Cover Panel Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Front seat

2 - Clips (3x)

3 - Holders (2x)

4 - Backrest cover panel

  • Removing
  • Unclip clips - 3 - (3x) by inserting a flat screwdriver in clip and turning screwdriver clockwise until clip is released.
  • Remove backrest cover panel - 4 - upward from holders - 3 - (2x).
  • Installing
  • Replace damaged clips - 2 - (3x).
  • Install backrest cover panel - 4 - in reverse order of removal.

Outer frame, removing and installing

Fig. 244: Outer Frame Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Front seat

2 - Clips (2x)

3 - Outer frame

  • Removing
  • Pry out piping at bottom - 6 - (3x).
  • Pry out clips - 4 - (3x).
  • Pry out clips - 2 - (2x).
  • Remove outer frame - 3 - from backrest frame.
  • Installing
  • Lock outer frame - 3 - at holders - 5 - (2x) in backrest frame.
  • Install outer frame - 3 - in reverse order of removal.

4 - Clips (3x)

5 - Holders (2x)

6 - Bottom piping (3x)

7 - Velcro strips (4x)

8 - Staples (4x)

  • Commercially available.
  • Only use upholstery stapler.

9 - Side piping (2x)

Easy-entry facility handle, removing and installing

  • Removing

Fig. 245: Easy-Entry Facility Handle Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Press handle - 1 - upward.
  • Use screwdriver to pry tab - 3 - out of metal pin - 2 - and at the same time detach handle - 1 -.
  • Installing
  • Install easy-entry facility handle - 1 - in reverse order of removal.

NOTE:
  • In order to be able to press in the handle, the metal pin in the cover plate aperture must be pushed upward with a screwdriver.

Removing and installing easy-entry facility trim

  • Removing

Fig. 246: Removing/Installing Easy-Entry Facility Trim
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Use flat screwdriver to pry out trim - 1 -.
  • Installing
  • Install easy-entry facility trim - 1 - in reverse order of removal.

Bowden cable for backrest lock, removing and installing

Fig. 247: Bowden Cable For Backrest Lock Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Holder

2 - Holder

3 - Bowden cable adjusters (2x)

4 - Bowden cables for backrest lock (2x)

  • Removing
  • Pry out piping at bottom - 8 - (3x).
  • Use pliers to disengage tabs -7- (2x) at bottom left and right.
  • Use screwdriver to pry Bowden cables out of mounts -6- (2x) on left and right.
  • Remove Bowden cables -4- (2x) upward.
  • Push cover - 11 - upward in direction of - arrow -.
  • Detach Bowden cables at holders -1- and -2-.
  • Installing
  • Install Bowden cables for backrest lock in reverse order of removal.
  • Set Bowden cables -4- (2x) with adjusters -3- (2x). Make sure pins at bottom left and right are released simultaneously on actuating easy-entry facility handle - 12 -.

5 - Side piping (2x)

6 - Mounts (2x)

7 - Tabs (2x)

8 - Bottom piping (3x)

9 - Velcro strips (4x) on left and right

10 - Staples (4x) on left and right

  • Commercially available.
  • Only use upholstery stapler.

11 - Cover

12 - Handle of easy-entry facility

Side airbag guide, removing and installing

Fig. 248: Side Airbag Guide Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Mount

2 - Backrest frame

3 - Clip

4 - Side airbag guide

  • Removing
  • Pry out mount -1- from inside.
  • Remove side airbag guide -4-.
  • Installing
  • Install in reverse order of removal.

Head restraint with slide-in locking mechanism, removing and installing

  • Removing

Fig. 249: Pressing Button & Removing Head Restraint
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Press button - 2 -.
  • Remove head restraint - 1 -.

Rear footwell light, removing

Fig. 250: Removing Rear Footwell Light
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Use screwdriver to pry rear footwell light - 1 - out of backrest cover panel on one side.
  • Disconnect rear footwell light connector - 2 -.

Front seats (memory seat, electrically operated seat)

Tools

Special tools, workshop equipment, testers, measuring instruments and other items required

Fig. 251: Airbag Adapter VAS 6036
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Airbag adapter VAS 6036

Front seat, assembly overview

NOTE:
  • Before disconnecting the battery: obtain the radio code.

Fig. 252: Front Seat, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Front seat

  • Removing
  • Move seat forward.
  • Remove rear bolts - 2 - (2x).

CAUTION: Before removing seat: Disconnect battery Ground (GND) strap

  • Installing
  • Installation is in reverse order of removal.

2 - Bolts (4x)

  • Tightening torque 40 Nm

Front seat with faulty forward and backward seat adjustment motor or defective control unit, removing and installing

NOTE:
  • If possible: Move seat up.
  • For greater clarity, the illustration shows the seat pan without padding or backrest.

Fig. 253: Front Seat With Faulty Forward And Backward Seat Adjustment Motor Or Defective Control Unit Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Bolts (4x)

  • Tightening torque 17 Nm

2 - Motor retaining plate

3 - Bolts (2x)

  • Tightening torque 19 Nm

4 - Upper seat pan support

  • Removing
  • Remove bolts - 3 - (2x).
  • Fold seat forwards.
  • Remove bolts - 1 - (4x).
  • Remove backrest with top support of seat pan.
  • For faulty control unit:
  • Disconnect connector at forward and backward seat adjustment motor.
  • Move the forward and backward seat adjustment motor with an external power source until the bolts are visible.
  • Remove bolts.
  • Remove control unit --> Control unit, removing and installing.
  • For faulty forward and backward seat adjustment motor:
  • Disconnect connector - 3 -.
  • Remove bolts - 4 - (2x) from forward and backward seat adjustment motor.
  • Disengage forward and backward seat adjustment motor - 2 - from the two shafts - 1 - and - 5 -.
  • Move both seat rails using a power screwdriver via the long shaft -5-, until the concealed bolts are visible.
  • Remove bolts.
  • Replace the lower seat support with forward and backward seat adjustment motor.

Front seat rail cover, assembly overview

Fig. 254: Front Seat Rail Cover, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Front seat

2 - Seat rail covers (2x)

  • Removing
  • Move front seat - 1 - back as far as possible.
  • Remove securing clips - 3 - (2x).
  • Remove seat rail covers - 2 - (2x).
  • Installing
  • Install in reverse order of removal.

3 - Securing clips (2x)

Rear seat rail cover, assembly overview

Fig. 255: Rear Seat Rail Cover, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Front seat

2 - Securing clips (4x)

3 - Seat rail covers (3x)

  • Removing
  • Move front seat - 1 - forward as far as possible.
  • Remove securing clips - 2 - (4x).
  • Remove seat rail covers - 3 - (3x).
  • Installing
  • Installation is in reverse order of removal.

Connectors, disconnecting

NOTE:
  • The mechanic must electrostatically discharge him/herself before disconnecting ignition and ground (GND) wires (briefly touch closing wedge for door or body).

Fig. 256: Disconnecting Connections
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Front seat

2 - Buckle interrogation connector (black)

3 - Seat heating connector (green)

4 - Power supply connector (red)

5 - Airbag connector (yellow)

6 - Connector point cover

  • Removing
  • Tilt front seat - 1 - back.
  • Remove connection point cover - 6 - upward.
  • Press tab on airbag connector - 5 - inboard side and remove airbag connector - 5 -.
  • Connect airbag adapter --> Airbag adapter VAS 6036 , connecting.
  • Press tab on power supply connector - 4 - inboard side and remove power supply connector - 4 -.
  • Press tab on seat heating connector - 3 - inboard side and remove seat heating connector - 3 -.
  • For vehicles with buckle interrogation: Press in tab on buckle interrogation connector - 2 - inboard side and remove buckle interrogation connector - 2 -.

Airbag adapter VAS 6036 , connecting

Fig. 257: Identifying Seat Connector Power Supply Connector (Red), Airbag Adapter Power Supply Connector (Red), Airbag Adapter Connector (Yellow) & Airbag Connector (Yellow)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

NOTE:
  • The mechanic must electrostatically discharge him/herself before disconnecting ignition and ground (GND) wires (briefly touch closing wedge for door or body).

CAUTION: The airbag adapter VAS 6036 must remain connected to the seat until the seat is reinstalled.

1 - Seat connector power supply connector (red)

2 - Airbag adapter power supply connector (red)

3 - Airbag adapter connector (yellow)

4 - Airbag connector (yellow)

  • Disconnect ignition and Ground (GND) wires.
  • Connect airbag connector - 4 - to airbag adapter connector - 3 -.
  • If present: Connect the airbag adapter power supply connector - 2 - to the seat connector power supply connector - 1 -.

Connector assignment for connection point

NOTE:
  • Arrow points in direction of travel.

Fig. 258: Connector Assignment For Coupling Station
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • 1 Side airbag
  • 2 Power supply
  • 3 Seat heating
  • 4 Buckle interrogation

Connector for side airbag, disconnecting

Fig. 259: Side Airbag Connector, Disconnecting
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Press retainer tab - 3 - of airbag connector - 2 - out of airbag adapter connector - 1 - and disconnect airbag connector - 2 -.

NOTE:
  • After connecting the battery observe the necessary measures. -->
  • If airbag malfunction warning light K75 signals a malfunction after assembly, use vehicle diagnostic, testing and information system VAS 5051 A to interrogate, erase and then again interrogate DTC memory.

Front seat backrest, assembly overview

CAUTION: Observe relevant safety precautions for vehicles installed with side airbags --> Additional safety precautions for side airbag.

Fig. 260: Front Seat Backrest, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Backrest

  • Removing

2 - Wiring harness

3 - Bolts (4x)

  • Tightening torque 20 Nm

4 - Plastic washer

5 - Bracket

6 - Bolt

7 - Clip

8 - Seat pan

Fig. 261: Identifying Cable Ties, Rubber Straps, Mounting Rails & Connectors
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cable ties (2x)

  • Open cable ties - 1 - (2x).
  • Detach rubber straps - 2 - (2x).
  • Disconnect connectors - 5 - (4x).
  • Remove cable tie - 3 - on wiring harness.
  • Detach adhesive strips on mounting rails - 4 - (5x).

2 - Rubber straps (2x)

3 - Cable tie

4 - Mounting rails (5x)

5 - Connectors (4x)

Fig. 262: Front Seat Backrest, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Backrest

  • Removing
  • Remove bolt - 6 -.
  • Twist clip - 7 - upward.
  • Remove bolts - 3 - (4x).
  • Tilt backrest - 1 - forwards onto seat.
  • Move padding to one side and carefully lift wiring harness - 2 - out of seat pan - 8 -.
  • Remove backrest - 1 -.
  • Installing
  • To instal clip - 5 - : Secure bolt - 6 - firmly to plastic washer - 4 -.
  • Always use new bolts - 3 - (4x).
  • Before inserting bolts - 3 - (4x) recut the thread in the backrest frame.
  • For memory seat: After installing seat in vehicle perform basic setting of backrest and seat.

2 - Wiring harness

3 - Bolts (4x)

  • Tightening torque 20 Nm

4 - Plastic packing plate

5 - Bracket

6 - Bolt

7 - Clip

8 - Seat pan

Side trims (outboard side), assembly overview

Fig. 263: Side Trims (Outboard Side), Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Backrest

2 - Bolts (4x)

3 - Rear side trim, outboard side

4 - Front side trim, outboard side

  • Removing
  • Remove seat --> Seat, assembly overview.
  • Remove bolts - 2 - (4x).
  • Remove rear side trim - 3 - upward.
  • Remove front side trim - 4 - forward.
  • Disconnect connectors - 5 - (3x).

5 - Connector (3x)

6 - Side trim, inboard side

7 - Bolts (2x)

8 - Rubber strap of backrest cover

Side trim, inboard side, assembly overview

Fig. 264: Side Trim, Inboard Side, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Backrest

2 - Bolts (4x)

3 - Rear side trim, outboard side

4 - Front side trim, outboard side

5 - Connector (3x)

6 - Side trim, inboard side

  • Removing
  • Remove seat --> Seat, assembly overview.
  • Disengage rubber strap of backrest cover - 8 -.
  • Remove bolts - 7 - (2x).
  • Remove side trim - 6 - upward.

7 - Bolts (2x)

8 - Rubber strap of backrest cover

Easy-entry facility, removing and installing

  • Removing

Fig. 265: Removing/Installing Easy-Entry Facility
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Press handle - 1 - upward.
  • Release tab - 2 - in direction of - arrow - using a screwdriver and, at the same time, pull off handle - 1 -.

Fig. 266: Identifying Cover Plate, Connector & Cover Plate
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Unclip cover plate - 1 -.
  • Disconnect connector - 3 -.
  • Remove cover plate - 1 -.
  • Installing

NOTE:
  • In order to be able to press in the handle, the metal pin in the cover plate aperture must be pushed upward with a screwdriver.

  • Install easy-entry facility in reverse order of removal. Make sure handle - 2 - engages.

Bowden cable for backrest lock, assembly overview

NOTE:
  • For the sake of illustration, the seat is depicted without seat pan in the illustration.

Fig. 267: Bowden Cable For Backrest Lock, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Adjustment devices for Bowden cable (2x)

2 - Bowden cable for backrest lock (2x)

  • Removing
  • Operate the Easy Entry handle of entry assistance and fold backrest forward.
  • Disengage eyelets - 4 - (2x) at bottom left and right, using pliers.
  • Using a screwdriver, pry out left and right retainers - 3 - (2x).
  • Remove Bowden cables - 2 - (2x) upward.
  • Slide seat cover upward in direction of - arrow -.
  • Disengage Bowden cables at brackets - 5 - and - 6 -.
  • Installing

NOTE:
  • For vehicles up to 05.02, VIN: 8H 3K 002 450: To prevent malfunctions of headrest and seatback adjustment, apply a cable tie - 7 -.

  • Install Bowden cable for backrest lock in reverse order of removal.
  • Adjust Bowden cables - 1 - (2x) using adjustment devices - 2 - (2x). Ensure that the lower pins at left and right are released simultaneously when the Easy Entry handle of entry assistance is operated.

3 - Retainers (2x)

4 - Eyelets (2x)

5 - Bracket

6 - Bracket

7 - Cable tie

Microswitch for seatback release, assembly overview

Fig. 268: Microswitch For Seatback Release, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cable tie

2 - Connector

3 - Circlip

4 - Microswitch for seatback release

  • Removing
  • Installing

5 - Catches (2x)

Microswitch for seatback release, adjusting

NOTE:
  • For vehicles up to 05.02, VIN: 8H 3K 002 450: To prevent malfunctions of headrest and seatback adjustment, apply a cable tie - 1 -.

Fig. 269: Microswitch For Seatback Release, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cable tie

2 - Connector

3 - Circlip

4 - Microswitch for seatback release

  • Adjusting and checking function
  • Remove backrest panel --> Backrest cover panel, removing and installing.
  • Use a screwdriver to pry out circlip - 3 -.
  • Slide microswitch - 4 - only far enough so that backrest is switched off when release lever is lifted 1/3.
  • Check backrest function at adjustment switch:
  • Backrest is not activated when backrest release lever is lifted to 1/3.
  • Backrest is activated when release lever is in rest position.
  • Correct the position of microswitch - 4 - as necessary and check its function again.

5 - Catches (2x)

Microswitch for headrest, assembly overview

Fig. 270: Microswitch For Headrest, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cable tie

2 - Connector

3 - Circlip

4 - Microswitch for headrest

  • Removing
  • Installing

5 - Catches (2x)

Microswitch for headrest, adjusting

NOTE:
  • For vehicles up to 05.02, VIN: 8H 3K 002 450: To prevent malfunctions of headrest and seatback adjustment, apply a cable tie - 1 -.

Fig. 271: Microswitch For Headrest, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cable tie

2 - Connector

3 - Circlip

4 - Circlip

  • Adjusting and checking function
  • Remove backrest panel --> Backrest cover panel, removing and installing.
  • Use a screwdriver to pry out circlip - 3 -.
  • Slide microswitch - 4 - only far enough so that headrest is moved downward and switched off when release lever is lifted 1/3.
  • Check function of headrest at adjustment switch:
  • Headrest is not activated when backrest release lever is lifted to 1/3.
  • Headrest is activated when release lever is in rest position.
  • Correct the position of microswitch - 4 - as necessary and check its function again.

5 - Catches (2x)

Backrest (standard seat), replacing

NOTE:
  • Sports backrest only is available as replacement part. Convert the sports backrest for the standard seat.

Fig. 272: Backrest (Standard Seat), Replacing
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Sports backrest

  • Conversion
  • Detach wire clips - 2 - (2x) from sports seat backrest - 1 -.
  • Paint layer must be replicated and, if necessary, the protection measures against corrosion must be performed.

2 - Wire clips (2x)

Seat pan (standard seat), replacing

NOTE:
  • Sports seat pan only is available as replacement part. Convert the sports seat pan for the standard seat.

Fig. 273: Seat Pan (Standard Seat), Replacing
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Sports seat pan

  • Conversion
  • Detach wire clips - 2 - (2x) from sports seat pan - 1 -.
  • Paint layer must be replicated and, if necessary, the protection measures against corrosion must be performed.

2 - Wire clips (2x)

Guide for side airbag, assembly overview

Fig. 274: Guide For Side Airbag, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Guide for side airbag

  • Removing
  • Installing
  • Installation is in reverse order of removal.

2 - Retainer

3 - Clip

Seat adjustment switch, removing and installing

  • Removing

Fig. 275: Seat Adjustment Switch Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove the connection board with connectors - 1 -.
  • Installing
  • Installation is in reverse order of removal.

Switch for 4-way lumbar support, removing and installing

  • Removing

Fig. 276: Switch For 4-Way Lumbar Support Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Installing
  • Installation is in reverse order of removal.

Control unit, removing and installing

NOTE:

Fig. 277: Identifying Bolts & Control Module
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove seat --> Seat, assembly overview.
  • Remove bolts - 2 - (2x). Tightening torque 1.5 Nm
  • Turn control unit - 1 - over.

Fig. 278: Identifying Retaining Bracket, Connectors, Catches & Control Module
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Disengage retaining clip - 4 - and disconnect connector - 5 -.
  • Press retainer tabs - 3 - (2x) and disconnect connector - 2 -.
  • Remove control unit - 1 -.
  • Installing
  • Installation is in reverse order of removal.

Forward and backward seat adjustment motor, assembly overview

NOTE:

Fig. 279: Forward And Backward Seat Adjustment Motor, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Lumbar support adjustment motors (2x)

2 - Seat height adjustment motor

3 - Seat inclination adjustment motor

4 - Forward and backward seat adjustment motor

5 - Backrest adjustment motor

Seat height adjustment motor, assembly overview

NOTE:
  • If the motor is faulty, the top support of the seat pan must be replaced.

Fig. 280: Seat Height Adjustment Motor, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Lumbar support adjustment motors (2x)

2 - Seat height adjustment motor

  • Removing

3 - Seat inclination adjustment motor

4 - Forward and backward seat adjustment motor

5 - Backrest adjustment motor

Forward and backward seat adjustment motor, assembly overview

Fig. 281: Forward And Backward Seat Adjustment Motor, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Connector

2 - Seat inclination adjustment motor

  • Removing
  • Disconnect connector - 1 -.
  • Remove bolts - 3 - (2x).
  • Remove seat inclination adjustment motor - 2 -.
  • Installing
  • Installation is in reverse order of removal.

3 - Bolts (2x)

  • Tightening torque 10 Nm

4 - Forward and backward seat adjustment motor

5 - Backrest adjustment motor

Seat cushion extension (sports seat), assembly overview

Fig. 282: Seat Cushion Extension (Sports Seat), Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Seat cushion extension

  • Removing
  • Installing
  • Installation is in reverse order of removal.

2 - Bolts (4x)

3 - Panel

  • Removing
  • Pry clips - 4 - (4x) off trim - 3 -.
  • Installing
  • Installation is in reverse order of removal.

4 - Clips (4x)

5 - Handle

  • Removing
  • Remove bolts - 2 - (4x).
  • Remove handle - 5 -.
  • Installing
  • Installation is in reverse order of removal.

Motor for backrest inclination adjustment, assembly overview

Fig. 283: Motor For Backrest Inclination Adjustment, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Lumbar support adjustment motors (2x)

2 - Seat height adjustment motor

3 - Seat inclination adjustment motor

4 - Forward and backward seat adjustment motor

5 - Backrest adjustment motor

  • Removing

Fig. 284: Identifying Backrest Frame, Wood Block, Socket, Shaft & Spring Washer
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Backrest frame

NOTE:
  • The illustration shows a front passenger seat backrest.

  • Remove bolt from backrest adjustment motor Releasing fastening for backrest inclination adjustment motor.
  • Using a screwdriver, pry off the spring washer - 5 - on the side of the backrest inclination adjustment motor (Fig. 284 - B -).
  • Using a hammer and punch knock shaft - 4 - through the side of the backrest frame.
  • Pull shaft - 4 - out of backrest frame - 1 - until backrest inclination adjustment motor can be removed.
  • Installing
  • Position a block of wood - 2 - under shaft - 4 - on the opposite side of the backrest inclination adjustment motor (Fig. 284 - A -).
  • Using an 11 mm socket, knock spring washer - 5 - onto shaft - 4 - (Fig. 284 - C -).
  • Tighten the bolt on the backrest adjustment motor and connect the connector.
  • For memory seat: After installing the seat, perform basic setting of backrest and seat.

2 - Wooden block

3 - 11 mm socket

4 - Shaft

5 - Spring lock washer

Releasing fastening for backrest inclination adjustment motor

Fig. 285: Releasing Fastening For Backrest Inclination Adjustment Motor
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Disconnect connector - 5 -.
  • Pull cover - 3 - and anti-squeak pad - 2 - to one side.
  • Remove bolt - 4 -.

Preparing backrest inclination adjustment motor

Fig. 286: Preparing Backrest Inclination Adjustment Motor
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a screwdriver, turn asymmetric section of teeth - 1 - to align with shaft in backrest frame.

Preparing backrest for new motor

Fig. 287: Preparing Backrest For New Motor
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Use pliers to break off bracket - 2 -.
  • Secure new motor - 1 - with new bracket - 3 - , using rivets at holes - 4 -.

Backrest cover panel, assembly overview

Fig. 288: Backrest Cover Panel, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Backrest frame

2 - Staples (3x)

3 - Backrest trim

  • Removing
  • Pry off staples - 2 - (3x) on backrest cover panel - 1 -.
  • Remove backrest cover panel - 3 - upward.
  • Installing
  • Installation is in reverse order of removal.

4 - Clips (5x)

Backrest frame, assembly overview

Fig. 289: Backrest Frame, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Backrest frame

  • Removing
  • Installing
  • Installation is in reverse order of removal.

2 - Staples (3x)

3 - Backrest trim

4 - Clips (5x)

4-way lumbar support, assembly overview

Fig. 290: 4-Way Lumbar Support, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Bowden cable for lumbar support height adjustment

2 - Bowden cable for lumbar support adjustment

3 - 4-way lumbar support

  • Removing
  • Disengage Bowden cable for lumbar support adjustment - 2 - from hook - 4 -.
  • Disengage Bowden cable for lumbar support height adjustment - 1 - at retainer pin - 5 - and at idler wheel - 6 -.
  • Disengage lower 4-way lumbar support - 3 - at positions - B - (2x).
  • Disengage upper 4-way lumbar support - 3 - at positions - A - (2x).
  • Installing
  • Installation is in reverse order of removal.

4 - Hook

5 - Retaining tabs

6 - Idler roller

Lumbar support adjustment motors, assembly overview

NOTE:
  • On the drivers seat in the illustration, the lumbar support height adjustment motor is on the left and the lumbar support adjustment motor is on the right.

Fig. 291: Lumbar Support Adjustment Motors, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Lumbar support adjustment motors (2x)

  • Attach fixture for seat repair VAS 6136 to engine and transmission holder VAS 6095.
  • Attach front seat to fixture for seat repair VAS 6136.
  • Replace motor.

2 - Seat height adjustment motor

3 - Seat inclination adjustment motor

4 - Forward and backward seat adjustment motor

5 - Backrest adjustment motor

Head restraint, removing and installing

Fig. 292: Removing/Installing Head Restraint
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Disconnect connector - 4 -.
  • Press button - 2 -.
  • Installing
  • Installation is in reverse order of removal.

Rear footwell light, removing

  • Removing

Fig. 293: Removing Rear Footwell Light
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Press out rear footwell light - 1 - from rear.
  • Disconnect connector - 2 -.
  • Installing
  • Installation is in reverse order of removal.

Seat pan spring pad with wiring harness, assembly overview

Fig. 294: Seat Pan Spring Pad With Wiring Harness, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cable ties (4x)

2 - Spring pad with wiring harness

  • Removing
  • Disengage spring pad - 2 - at positions - A - (2x).
  • Disengage spring pad - 2 - at positions - B - (4x).
  • Place seat to side.
  • Disconnect connectors - 3 - (3x).
  • Remove bolt - 5 -.
  • Remove spring pad with wiring harness - 2 -.
  • Installing
  • Installation is in reverse order of removal.

3 - Connector (3x)

4 - Shim

5 - Bolt

Seat wiring assignment

Fig. 295: Seat Wiring Assignment
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Seat heating wiring harness

2 - Seat adjustment connectors (2x)

3 - 4-way lumbar support connector

4 - Electric lumbar support wiring harness, inboard side

5 - Backrest heating wiring harness

6 - Buckle interrogation connector (black)

7 - Seat heating connector (green)

8 - Power supply connector (red)

9 - Airbag connector (yellow)

10 - Airbag wiring harness

11 - Electric lumbar support wiring harness for 4-pin side airbag

Backrest wiring assignment

Fig. 296: Backrest Wiring Assignment
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Airbag wiring harness

2 - Electric lumbar support wiring harness for 4-pin side airbag

3 - Airbag connector

4 - Electric lumbar support connector for 4-pin side airbag

5 - Electric lumbar support connector

6 - Backrest heating connector

7 - Backrest heating wiring harness

8 - Electric lumbar support wiring harness, inboard side

Seat backrest wiring harness, assembly overview

Fig. 297: Seat Backrest Wiring Harness, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Connector (3x)

2 - Wiring harness

  • Removing
  • Remove wiring harness - 2 -.
  • Installing
  • Installation is in reverse order of removal.

3 - Cable ties (3x)

Rear seats

Rear seat bench, assembly overview

Fig. 298: Rear Seat Bench, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Rear seat bench

  • Removing
  • Pull rear seat bench - 1 - up and remove rear seat bench - 1 -.
  • With seat heating: Detach connector for seat heating.
  • Installing
  • Engage rear seat bench - 1 - in grommets - 5 - (3x).

2 - Rear seat backrest

3 - Buckles (2x)

4 - Protective cover

5 - Grommets (3x)

Rear seat backrest, assembly overview

Fig. 299: Rear Seat Backrest, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Rear seat backrest

  • Removing
  • Remove rear seat backrest - 1 -.
  • With seat heating: Disconnect connector for seat heating.
  • Installing
  • With seat heating: Connect connector for seat heating.
  • Guide rear seat backrest - 1 - in at bottom.
  • Push rear seat backrest - 1 - upward and engage rear seat backrest - 1 - at top (3x).
  • Press rear seat backrest - 1 - fully down.

2 - Bolts (2x)

  • Tightening torque 8 Nm

Cord at fabric cover of belt buckles, removing and installing

Fig. 300: Removing Cord
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Removing
  • Remove cord - 2 - in direction of - arrow -.
  • Installing
  • Slide cord - 2 - in opposite direction of - arrow - into grip channel - 1 -.

Head restraints, removing and installing

Fig. 301: Pressing Cover Down And Using Screwdriver, Pry Out Clip & Pulling Out Head Restraints
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Press cover down and using a screwdriver, pry out clip - 2 - in direction of - arrow -.
  • Pull out head restraints - 1 - (2x).
  • Installing
  • Installation is in reverse order of removal.

Piping, removing and installing

  • Removing

Fig. 302: Removing Piping
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove piping - 1 -.
  • Installing
  • Installation is in reverse order of removal.

74 - Seats - Upholstery, Covers

Front seat covers and padding

Seat pan cover and padding (standard seat), removing and installing

Removing cover and cushion from seat pan

Fig. 303: Removing Cover And Cushion From Seat Pan
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cover and padding

  • Removing
  • Pry out surround piping - 5 -.
  • Remove cover and padding - 1 -.
  • On vehicles with ISOFIX holder and new cover fabric - 1 - , cut slots in fabric cover at location of ISOFIX holder.

2 - Clips (2x)

3 - Heated seat connector

4 - Rear piping

5 - Surround piping

Removing cover from padding

Fig. 304: Identifying Cover, Plastic Clips & Fastening Strips
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cover

  • Removing
  • Using a screwdriver pry fastening strips - 3 - out of plastic clips - 2 -.
  • Remove cover - 1 -.
  • On vehicles with ISOFIX holder and new cover fabric - 1 - , cut slots in fabric cover at location of ISOFIX holder.
  • Installing
  • Replace damaged plastic clips.
  • Pressing in plastic clips of transverse rods.
  • Installation is in reverse order of removal.

2 - Plastic clips

3 - Fastening strips

Cutting slots in fabric cover for ISOFIX holder

Fig. 305: Cutting Slots In Fabric Cover For ISOFIX Holder
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Cut slots (approx. 60 mm long) on both sides of new fabric cover.

Backrest cover and padding (sports seat, standard seat), removing and installing

CAUTION: Observe side airbag safety precautions for relevant vehicles --> Additional safety precautions for side airbag.

Removing cover and padding from backrest frame

Fig. 306: Removing Cover And Padding From Backrest Frame
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cover and padding

  • Removing
  • Pry out plastic tabs -7- (5x).
  • Pry out staples - 9 - (3x).
  • Remove padding with cover.
  • Installing
  • Installation is in reverse order of removal.

2 - Side piping (2x)

3 - Bottom piping (3x)

4 - Staples (4x) on left and right

  • Commercially available.
  • Only use upholstery stapler.

5 - Velcro strips (4x) on left and right

6 - Heated backrest cable

7 - Plastic tabs (5x)

8 - Cable tie

9 - Staples (3x)

  • Commercially available.
  • Only use upholstery stapler.

Detaching cover from padding

Fig. 307: Detaching Cover From Padding
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Seat cover

NOTE:
  • When replacing cover, order replacement side trim for sill panel side .
  • When installing a new cover - 1 - cut a slot in cover - 1 - at location of backrest release.

  • Removing
    • Use a screwdriver to pry the securing strips - 4 - out of plastic clips - 3 -.
  • Installation
  • Installation is in reverse order of removal.
  • Replace damaged plastic clips.

2 - Padding

3 - Plastic clips

4 - Securing strips

Head restraint guides, removing and installing

Fig. 308: Headrest Guides, Removing/Installing
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Removing

NOTE:
  • For improved clarity, head restraint guide - 1 - is shown removed.

  • Insert padding needle or screwdriver - 3 - with maximum width of 2 mm into hole - 4 - (hole - 4 - is opposite retaining clip for head restraint guide).
  • Pry screwdriver - 3 - in direction of arrow - A - , press retainer tab - 2 - in direction of arrow - B - , and pull out head restraint guide - 1 -.
  • Installing
  • Installation is reverse of removal.

Seat heating element (standard seat), replacing

Fig. 309: Identifying Electrical Wire, Heating Element, Gap & Gap Positions
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Cut electrical wire - 2 - off old heating element - 1 -.
  • Align heating elements - 1 - on the seat cushion, remove the protective film and bond the heating elements firmly onto the padded surfaces.
  • Push the electric cable - 2 - into the gap - 3 -.
  • The connecting cables must be laid without crossing in the bottom of the gaps at positions - 4 -.

Backrest heating element, removing and installing

Removing and installing backrest heating element (bonded)

Fig. 310: Identifying Heating Element, Electrical Wire & Gap
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Cut cable - 3 - off old heating element - 1 -.
  • Align heating elements - 1 - on the backrest cushion, remove the protective film and bond the heating elements firmly onto the padded surfaces.
  • Push the electric cable - 3 - into the gap - 4 -.
  • The connecting cables must be laid without crossing in the bottom of the gaps at positions - 2 -.

Cover and padding for head restraint with slide-in locking mechanism, removing and installing

Fig. 311: Cover And Upholstery For Headrests With Slide In Locking Mechanism Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove head restraint with slide-in locking mechanism --> Head restraint, removing and installing.
  • Using a screwdriver, pry out securing strips - 3 - (4x).
  • Detach knob - 2 -.
  • Detach cover and padding - 1 -.

Fig. 312: Identifying Padding, Cover & Head Restraint Mount
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove padding - 2 - from cover - 3 -.
  • Installing:
  • Insert padding - 2 - correctly into cover - 3 -.
  • Insert head restraint mount - 1 - into padding with cover.
  • Press fastening strips firmly into guide channel (pull to check).

Front seat covers and padding (memory seat, electric seat)

Cover and padding for seat pan (standard seat), assembly overview

Detaching cover and padding from seat pan

Fig. 313: Detaching Cover And Padding From Seat Pan
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cover and padding

  • Removing
  • Disconnect seat heating connector - 7 -.
  • Release clip - 4 -.
  • Pry out surrounding securing strips - 5 -.
  • Disengage tab - 6 -.
  • Remove cover and padding - 1 -.
  • On vehicles with ISOFIX holder and new cover fabric - 1 - , cut slots in fabric cover at location of ISOFIX holder.

2 - Bracket

3 - Bolts (2x)

4 - Clip

5 - Surround securing strips

6 - Tab

7 - Seat heating connector

Detaching cover from padding

Fig. 314: Identifying Cover, Plastic Clips & Fastening Strips
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Seat cover

  • Use a screwdriver to pry the securing strips - 3 - out of the plastic clips - 2 -.
  • Remove cover - 1 -.
  • On vehicles with ISOFIX holder and new cover fabric - 1 - , cut slots in fabric cover at location of ISOFIX holder.

2 - Plastic clips

3 - Securing strips

  • Installing
  • Replace damaged plastic clips.
  • First press in the plastic clips of the cross members.
  • Installation is in reverse order of removal.

Seat pan cover and padding (sports seat), assembly overview

Detaching cover and padding from seat pan

Fig. 315: Detaching Cover And Padding From Seat Pan
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cover and padding

  • Removing
  • Release clip - 4 -.

2 - Bracket

3 - Bolts (2x)

4 - Clip

Fig. 316: Identifying Seat Cushion Extension, Nuts, Peripheral Fastening Strips, Seat Heating Connector & Tab
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Seat cushion extension

  • Pry out surrounding securing strips - 3 -.
  • Disengage tab - 5 - on underside of seat.
  • Disconnect seat heating connector - 4 -.
  • Remove seat cushion extension - 1 - completely.
  • Remove nuts - 2 - (4x).
  • Remove cover and padding.
  • On vehicles with ISOFIX holder and new cover fabric - 1 - , cut slots in fabric cover at location of ISOFIX holder.

2 - Nuts (4x)

3 - Surrounding securing strips

4 - Seat heating connector

5 - Tab

Detaching seat cushion extension from cover and padding

Fig. 317: Detaching Seat Cushion Extension From Cover And Padding
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Clips (3x)

2 - Securing strips (5x)

3 - Seat cushion extension

  • Pry off securing strips - 2 - (5x).
  • Pry off clips - 1 - (3x).
  • Remove seat cushion extension - 3 -.

Detaching cover from padding

Fig. 318: Detaching Cover From Padding
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cable ties (2x)

2 - Rods (2x)

  • Release cable ties - 1 - (2x).
  • Pry out rods - 2 - (2x).

Fig. 319: Identifying Cover, Plastic Clips & Fastening Strips
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Seat cover

  • Use a screwdriver to pry the securing strips - 3 - out of the plastic clips - 2 -.
  • Remove cover - 1 -.
  • On vehicles with ISOFIX holder and new cover fabric - 1 - , cut slots in fabric cover at location of ISOFIX holder.

2 - Plastic clips

3 - Securing strips

  • Installing
  • Replace damaged plastic clips.
  • First press in the plastic clips of the cross members.
  • Installation is in reverse order of removal.

Backrest cover and padding (sports seat, standard seat), assembly overview

CAUTION: Observe relevant safety precautions for vehicles with side airbags installed --> Additional safety precautions for side airbag.

Detaching cover and padding from backrest frame

Fig. 320: Detaching Cover And Padding From Backrest Frame
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Backrest

  • Removing
  • Pry off plastic tabs - 4 - (5x).
  • Remove padding with cover.
  • Installing
  • Installation is in reverse order of removal.

2 - Side securing strips (2x)

3 - Lower securing strips (3x)

4 - Plastic tabs (5x)

Detaching cover from padding

Fig. 321: Detaching Cover From Padding
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Seat cover

NOTE:
  • When installing a new cover - 1 - cut a slot in cover - 1 - at location of backrest release.

  • Removing
    • Use a screwdriver to pry the securing strips - 4 - out of the plastic clips - 3 -.
  • Installing
  • Installation is in reverse order of removal.
  • Replace damaged plastic clips.

2 - Padding

3 - Plastic clips

4 - Securing strips

Head restraint guides, removing and installing

Fig. 322: Headrest Guides, Removing/Installing
Courtesy of VOLKSWAGEN UNITED STATES, INC.

NOTE:
  • For improved clarity, head restraint guide - 1 - is shown removed.

  • Insert padding needle or screwdriver - 3 - with maximum width of 2 mm into hole - 4 - (hole - 4 - is opposite retaining clip for head restraint guide).
  • Pry screwdriver - 3 - in direction of arrow - A - , press retainer tab - 2 - in direction of arrow - B - , and pull out head restraint guide - 1 -.
  • Installing
  • Installation is in reverse of removal.

Seat heating element (standard seat), replacing

Fig. 323: Identifying Electrical Wire, Heating Element, Gap & Gap Positions
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Align the heating elements - 1 - on the seat cushion, remove the protective film and bond the heating elements firmly onto the padded surfaces.
  • Push the electric wire - 2 - into the gap - 3 -.
  • The connecting wires must be laid without crossing in the bottom of the gaps at positions - 4 -.

Seat heating element (sports seat), replacing

Fig. 324: Seat Heating Element (Sports Seat) Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Align heating elements - 1 - on the seat cushion, remove the protective film and bond the heating elements firmly onto the padded surfaces.
  • Insert cable - 2 - into the intended gap - 3 -.
  • The connecting cables must be laid without crossing in the bottom of the gaps at positions - 4 -.

Backrest heating element, replacing

Removing and installing backrest heating element (bonded)

Fig. 325: Identifying Heating Element, Electrical Wire & Gap
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Cut cable - 3 - off old heating element - 1 -.
  • Align heating elements - 1 - on the backrest cushion, remove the protective film and bond the heating elements firmly onto the padded surfaces.
  • Push the electric cable - 3 - into gap - 4 -.
  • The connecting cables must be laid without crossing in the bottom of the gaps at positions - 2 -.

Cover and padding for head restraint with slide-in locking mechanism, removing and installing

Fig. 326: Cover And Upholstery For Headrests With Slide In Locking Mechanism Remove/Install Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove head restraint with slide-in locking mechanism --> Head restraint, removing and installing.
  • Using a screwdriver, pry out securing strips - 3 - (4x).
  • Detach knob - 2 -.
  • Remove cover and padding - 1 -.

Fig. 327: Identifying Padding, Cover & Head Restraint Mount
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Remove padding - 2 - from cover - 3 -.
  • Installing:
  • Insert padding - 2 - correctly into cover - 3 -.
  • Insert head restraint mount - 1 - into padding with cover.
  • Press fastening strips firmly into guide channel (pull to check).

Rear seat covers and padding

Seat cover and padding for rear seat bench, assembly overview

Fig. 328: Seat Cover And Padding For Rear Seat Bench, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Padding

2 - Securing strips (2x)

3 - Securing strips (4x)

4 - Seat cover

  • Removing
  • Remove rear bench seat --> Rear seat bench, assembly overview.
  • Push securing strips - 2 - (2x) apart in opposite directions.
  • Pry out securing strips - 3 - (4x).
  • Cut through staples - 5 -.
  • Fold cover - 4 - up.
  • Remove cover -4- upward and cut through staples - 5 -.
  • Remove padding - 1 -.
  • Installing
  • Replace staples - 5 -.
  • Install cover and padding in reverse order to removal.

5 - Staples

Heating element for rear seat bench, replacing

Fig. 329: Heating Element For Rear Seat Bench, Replacing
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Cut area - A - out of old heating element - 1 -.
  • Pull out cable - 2 -.
  • Align new heating element on seat cushion, remove the protective film and bond heating element firmly onto padded surface.
  • Insert cable - 2 - into the intended gap - 3 -.

Cover and padding for rear seat backrest, assembly overview

Fig. 330: Cover And Padding For Rear Seat Backrest, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Fastening strip

2 - Padding

3 - Staples

4 - Seat cover

  • Removing
  • Cut through staples - 3 -.
  • Fold cover - 4 - up.
  • Remove cover - 4 - upward and cut through staples - 3 -.
  • Remove padding - 2 -.
  • Installing
  • Replace staples - 3 -.
  • Install cover and padding in reverse order to removal.

5 - Center armrest

Heating element for rear seat backrest, replacing

Fig. 331: Heating Element For Rear Seat Backrest, Replacing
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Cut area - A - out of old heating element - 3 -.
  • Pull out cable - 1 -.
  • Align new heating element on backrest cushion, remove the protective film and bond heating element firmly onto padded surface.
  • Insert cable - 1 - into the intended gap - 2 -.

Head restraint guides, removing and installing

NOTE:
  • Head restraint guide is shown removed for greater clarity.

Fig. 332: Using Screwdriver To Press Out Retainer Tab From Outside & Pulling Out Head Restraint Guide
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a screwdriver, press out retainer tab - 2 - from outside.
  • Pull out head restraint guide - 1 -.
  • Installing
  • Installation is in reverse order of removal.

Cover and padding for center armrest, removing and installing

  • Removing
  • Detach center armrest from rear seat backrest.

Fig. 333: Identifying Piping, Cover And Padding
Courtesy of VOLKSWAGEN UNITED STATES, INC.

  • Using a screwdriver, detach piping - 2 - all around.
  • Remove cover and padding - 1 -.
  • Installing
  • Installation is in reverse order of removal.

Removing and installing trim for through-load bag

NOTE:
  • Panel can only be removed with convertible top compartment folded up. For this, convertible top must be closed.

  • In luggage compartment, lift panel - 1 - upward and pull out panel - 1 - forward.
  • Installing
  • Installation is in reverse order of removal.

Ski bag, assembly overview

Fig. 335: Ski Bag, Assembly Overview
Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Ski bag

  • Removing

2 - Panel

3 - Clips (4x)

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