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2004-08 ACCESSORIES AND EQUIPMENT Trunk Lid - TSX <meta name="InColGX" content=""> </head> <body bgcolor="white" text="black"> <h1>2004-08 ACCESSORIES AND EQUIPMENT</h1> <h1>Trunk Lid - TSX</h1><a name="S20361283782008080900000"></a><h2 class="clsHeadOne">Trunk Lid Adjustment</h2> <ol class="clsARABICNUM"> <li>Remove the rear shelf (see <a class="clsExtHyperlink" id="A00293851_S36537518342008080900000">TRIM REMOVAL/INSTALLATION - REAR SHELF AREA</a> ).</li> <li>Adjust the alignment of the trunk lid (A) in the following sequence.<ul class="clsBULLET"> <li>Adjust the trunk lid hinges (B) right and left, as well as forward and rearward, by using the elongated holes. Take care not to hit the rear window when loosening the bolts (C).</li> <li>Turn the trunk lid edge cushions (D), in or out as necessary, to make the trunk lid fit flush with the body at the rear and side edges.</li> <li>Adjust the fit between the trunk lid and the trunk lid opening by moving the striker (E).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05492526" name="S03895886982008080900000">Fig. 1: Identifying Trunk Lid Adjustment</a></span></p> </li> </ul> </li> <li>Tighten the bolts to the specified torque.</li> <li>Make sure the trunk lid opens properly and locks securely.</li> <li>Reinstall all remaining removed parts.</li> </ol><a name="S29952741492008080900000"></a><h2 class="clsHeadOne">Trunk Lid Torsion Bar Replacement</h2> <p><span class="clsEmphBOLD">Special Tools Required</span> </p> <p>Torsion bar assembly tool 07AAF-SNAA100</p> <ol class="clsARABICNUM"> <li>Remove the torsion bars (A) from the torsion bar center clip (B).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05492527" name="S13960506692008080900000">Fig. 2: Removing Torsion Bars From Torsion Bar Center Clip</a></span></p> </li> <li>Put on gloves to protect your hands. Remove the torsion bars with the torsion bar tool (A) from both trunk lid hinges. First remove the left torsion bar (B), then remove the right torsion bar (C).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05492528" name="S41573481362008080900000">Fig. 3: Removing Right Torsion Bar</a></span></p> </li> <li>Remove the torsion bar center clip from the body.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05492529" name="S08107679462008080900000">Fig. 4: Removing Torsion Bar Center Clip From Body</a></span></p> </li> <li>Install the torsion bars in the reverse order of removal, and note these items:<ul class="clsBULLET"> <li>The shapes of the right torsion bar (A) and left torsion bar (B) are shown. Install the torsion bars properly.</li> <li>Adjust the torsion bars forward or rearward with the torsion bar assembly tool.</li> <li>Positions where each torsion bar was installed in the factory are:<ul class="clsDASH"> <li>Left torsion bar: Normal position</li> <li>Right torsion bar: Higher tension</li> </ul> </li> <li>Make sure the trunk lid opens properly and locks securely.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05492530" name="S04464634952008080900000">Fig. 5: Adjusting Torsion Bars</a></span></p> </li> </ul> </li> </ol><a name="S16948491902008080900000"></a><h2 class="clsHeadOne">Trunk Lid Weatherstrip Replacement</h2> <ol class="clsARABICNUM"> <li>Remove the trunk lid weatherstrip (A) by pulling it off.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05492531" name="S37474840802008080900000">Fig. 6: Identifying Trunk Lid Weatherstrip</a></span></p> </li> <li>Apply clear weatherstrip sealant (B) into the channel of the trunk lid weatherstrip all the way around.<p><span class="clsEmphBOLD">Sealant: Cemedine Weatherstrip Adhesive P/N 08712-0004</span> </p> </li> <li>Locate the painted alignment mark (C or D) on the trunk lid weatherstrip. Align the painted mark with the center of the tailgate opening, and install the trunk lid weatherstrip all the way around in the direction shown. Make sure there are no wrinkles in the weatherstrip.</li> <li>Check for water leaks.</li> </ol> </body> </html>

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TRUNK LID

  • HEADINGS
    • Trunk Lid Adjustment
    • Trunk Lid Torsion Bar Replacement
    • Trunk Lid Weatherstrip Replacement
  • FIGURES
    • Fig. 1: Identifying Trunk Lid Adjustment
    • Fig. 2: Removing Torsion Bars From Torsion Bar Center Clip
    • Fig. 3: Removing Right Torsion Bar
    • Fig. 4: Removing Torsion Bar Center Clip From Body
    • Fig. 5: Adjusting Torsion Bars
    • Fig. 6: Identifying Trunk Lid Weatherstrip
  • TABLES

2004-08 ACCESSORIES AND EQUIPMENT

Trunk Lid - TSX

Trunk Lid Adjustment

  1. Remove the rear shelf (see TRIM REMOVAL/INSTALLATION - REAR SHELF AREA ).
  2. Adjust the alignment of the trunk lid (A) in the following sequence.
    • Adjust the trunk lid hinges (B) right and left, as well as forward and rearward, by using the elongated holes. Take care not to hit the rear window when loosening the bolts (C).
    • Turn the trunk lid edge cushions (D), in or out as necessary, to make the trunk lid fit flush with the body at the rear and side edges.
    • Adjust the fit between the trunk lid and the trunk lid opening by moving the striker (E).

      Fig. 1: Identifying Trunk Lid Adjustment

  3. Tighten the bolts to the specified torque.
  4. Make sure the trunk lid opens properly and locks securely.
  5. Reinstall all remaining removed parts.

Trunk Lid Torsion Bar Replacement

Special Tools Required

Torsion bar assembly tool 07AAF-SNAA100

  1. Remove the torsion bars (A) from the torsion bar center clip (B).

    Fig. 2: Removing Torsion Bars From Torsion Bar Center Clip

  2. Put on gloves to protect your hands. Remove the torsion bars with the torsion bar tool (A) from both trunk lid hinges. First remove the left torsion bar (B), then remove the right torsion bar (C).

    Fig. 3: Removing Right Torsion Bar

  3. Remove the torsion bar center clip from the body.

    Fig. 4: Removing Torsion Bar Center Clip From Body

  4. Install the torsion bars in the reverse order of removal, and note these items:
    • The shapes of the right torsion bar (A) and left torsion bar (B) are shown. Install the torsion bars properly.
    • Adjust the torsion bars forward or rearward with the torsion bar assembly tool.
    • Positions where each torsion bar was installed in the factory are:
      • Left torsion bar: Normal position
      • Right torsion bar: Higher tension
    • Make sure the trunk lid opens properly and locks securely.

      Fig. 5: Adjusting Torsion Bars

Trunk Lid Weatherstrip Replacement

  1. Remove the trunk lid weatherstrip (A) by pulling it off.

    Fig. 6: Identifying Trunk Lid Weatherstrip

  2. Apply clear weatherstrip sealant (B) into the channel of the trunk lid weatherstrip all the way around.

    Sealant: Cemedine Weatherstrip Adhesive P/N 08712-0004

  3. Locate the painted alignment mark (C or D) on the trunk lid weatherstrip. Align the painted mark with the center of the tailgate opening, and install the trunk lid weatherstrip all the way around in the direction shown. Make sure there are no wrinkles in the weatherstrip.
  4. Check for water leaks.
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