DOOR SYSTEM

• HEADINGS
  • Component Location Index - Front Door
  • Component Location Index - Rear Door
  • Front Door Panel Removal/Installation
  • Front Door Outer Handle Replacement
  • Front Door Latch Replacement
  • Front Door Glass and Regulator Replacement
  • Front Door Glass Outer Weatherstrip Replacement
  • Front Door Outer Molding Replacement
  • Front Door Weatherstrip Replacement
  • Rear Door Panel Removal/Installation
  • Rear Door Outer Handle Replacement
  • Rear Door Latch Replacement
  • Rear Door Glass and Regulator Replacement
  • Rear Door Glass Outer Weatherstrip Replacement
  • Rear Door Outer Molding Replacement
  • Rear Door Weatherstrip Replacement
  • Rear Door Hook Pin and Catch Replacement
  • Front and Rear Door Glass Adjustment
  • Front and Rear Door Position Adjustment
  • Front and Rear Door Striker Adjustment
• FIGURES
  • Fig. 1: Exploded View Of Front Door Components (1 Of 2)
  • Fig. 2: Exploded View Of Front Door Components (2 Of 2)
  • Fig. 3: Exploded View Of Rear Door Components (1 Of 2)
  • Fig. 4: Exploded View Of Rear Door Components (2 Of 2)
  • Fig. 5: Identifying Inner Handle Screws
  • Fig. 6: Identifying Power Window Switch Panel (Driver's)
  • Fig. 7: Identifying Power Window Switch Panel (Passenger's)
  • Fig. 8: Identifying Under Pull Pocket Cap Screw
  • Fig. 9: Idenifying Cover Screws
  • Fig. 10: Removing Door Panel With Little Bending
  • Fig. 11: Identifying Inner Handle Cable, Power Door Lock Switch Connector ('04-05 Models)
  • Fig. 12: Identifying Inner Handle Cable, Power Door Lock Switch Connector ('06-08 Models)
  • Fig. 13: Identifying Door Glass Inner Weatherstrip And Door Panel
  • Fig. 14: Identifying Inner Handle
  • Fig. 15: Identifying Maintenance Hole Seal And Outer Handle Rod
  • Fig. 16: Identifying Center Lower Channel W/Torque Specification
  • Fig. 17: Identifying Cylinder Rod
  • Fig. 18: Identifying Cylinder Protector Screw
  • Fig. 19: Identifying Cylinder Protector Bolt W/Torque Specification (Driver's)
  • Fig. 20: Identifying Cylinder Protector Bolt W/Torque Specification (Passenger's)
  • Fig. 21: Identifying Lock Cylinder Switch
  • Fig. 22: Identifying Lock Cylinder, Lock Cylinder Switch, And Lock Cylinder Protector Screws
  • Fig. 23: Identifying Spacer W/Torque Specification
  • Fig. 24: Identifying Outer Handle
  • Fig. 25: Identifying Lock Knob Screw
  • Fig. 26: Identifying Latch Screws W/Torque Specification
  • Fig. 27: Identifying Lock Cable Protector Hooks
  • Fig. 28: Identifying Lock Cable Protector
  • Fig. 29: Identifying Panel Bracket
  • Fig. 30: Identifying Glass And Bolts W/Torque Specification
  • Fig. 31: Identifying Regulator Connector W/Torque Specification
  • Fig. 32: Applying Multipurpose Grease To Sliding Surfaces Of Regulator
  • Fig. 33: Identifying Rear Edge Screw Of Door
  • Fig. 34: Identifying Door Glass Outer Weatherstrip
  • Fig. 35: Identifying Door Outer Molding
  • Fig. 36: Identifying Door Checker Mounting Bolt W/Torque Specification
  • Fig. 37: Identifying Inner Handle Cover And Screws
  • Fig. 38: Identifying Switch Panel Hooks And Clip
  • Fig. 39: Identifying Cover
  • Fig. 40: Identifying Door Panel Clips
  • Fig. 41: Identifying Inner Handle Cable
  • Fig. 42: Identifying Door Glass Inner Weatherstrip And Door Panel
  • Fig. 43: Identifying Outer Handle Rod And Latch
  • Fig. 44: Identifying Latch Screws W/Torque Specification
  • Fig. 45: Identifying Child Lock Cap And Protector W/Torque Specification
  • Fig. 46: Identifying Spacer Bolt W/Torque Specification
  • Fig. 47: Identifying Outer Handle
  • Fig. 48: Identifying Outer Handle Rod And Outer Handle
  • Fig. 49: Identifying Latch Screws W/Torque Specification
  • Fig. 50: Identifying Regulator Glass W/Torque Specification
  • Fig. 51: Identifying Center Channel Bolt W/Torque Specification
  • Fig. 52: Identifying Door Quarter Glass Seal Center Portion
  • Fig. 53: Identifying Center Channel
  • Fig. 54: Identifying Quarter Glass
  • Fig. 55: Identifying Glass
  • Fig. 56: Identifying Regulator Connector W/Torque Specification
  • Fig. 57: Applying Multipurpose Grease To Sliding Surfaces Of Regulator
  • Fig. 58: Identifying Front Edge Of Door Screw
  • Fig. 59: Identifying Door Glass Outer Weather Strip
  • Fig. 60: Identifying Door Glass Outer Weatherstrip And Rear Clip
  • Fig. 61: Identifying Door Weatherstrip Fastening Screws And Door Outer Molding
  • Fig. 62: Identifying Front Clip
  • Fig. 63: Identifying Door Checker Mounting Bolt W/Torque Specification
  • Fig. 64: Identifying Door Hook Pin From Door W/Torque Specification
  • Fig. 65: Identifying Door Catch From Body W/Torque Specification
  • Fig. 66: Identifying Glass Mounting Bolts W/Torque Specification (Front Door)
  • Fig. 67: Identifying Glass Mounting Bolts W/Torque Specification (Rear Door)
  • Fig. 68: Identifying Glass Contacts Glass Run Channel
  • Fig. 69: Running Water Over Roof
  • Fig. 70: Adjusting Hinges W/Torque Specifications (Front Door)
  • Fig. 71: Adjusting Hinges W/Torque Specifications (Rear Door)
  • Fig. 72: Adjusting Door Cushions
  • Fig. 73: Adjusting Striker Screws W/Torque Specification
• TABLES

2004-08 ACCESSORIES & EQUIPMENT

Doors - TSX

Component Location Index - Front Door

Fig. 1: Exploded View Of Front Door Components (1 Of 2)
Courtesy of AMERICAN HONDA MOTOR CO., INC.

Fig. 2: Exploded View Of Front Door Components (2 Of 2)
Courtesy of AMERICAN HONDA MOTOR CO., INC.

Component Location Index - Rear Door

Fig. 3: Exploded View Of Rear Door Components (1 Of 2)
Courtesy of AMERICAN HONDA MOTOR CO., INC.

Fig. 4: Exploded View Of Rear Door Components (2 Of 2)
Courtesy of AMERICAN HONDA MOTOR CO., INC.

Front Door Panel Removal/Installation

Special Tools Required

• KTC trim tool set SOJATP2014 *
• Trim pad remover. Snap-on A 177A or equivalent, commercially available

  * Available through the American Honda Tool and Equipment Program; call 888-424-6857

NOTE:

Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

1. Lower the glass fully.
2. Using a trim tool, push on the rear hook (A) and pivot the cover (B) on the front hook (C), then remove the cover and the screws securing the inner handle (D).

   Fig. 5: Identifying Inner Handle Screws
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Remove the power window switch panel (A).
   1. Pry up on the rear edge (driver's) or front edge (passenger's) of the switch panel with a trim tool to release the rear clip.
   2. Pull out along the edge of the panel to release the hooks (B) and front clip.
   3. Disconnect the power mirror switch connector (C) (driver's) and the power window switch connector (D).

   Driver's

   Fig. 6: Identifying Power Window Switch Panel (Driver's)
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

   Passenger's

   Fig. 7: Identifying Power Window Switch Panel (Passenger's)
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. Driver's: Remove the screw from under the pull pocket cap (A).

   Fig. 8: Identifying Under Pull Pocket Cap Screw
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Passenger's: Pry out the bottom edge of the grip cover (A) with a trim tool to release the hooks (B), then pull out the cover to release the upper hooks (C), and remove the cover.

   Fig. 9: Idenifying Cover Screws
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

6. Passenger's: Remove the screws from the grip base (D).
7. Remove the mirror mount cover (see step 2 on POWER MIRROR REPLACEMENT ).
8. Remove the door panel (A) with as little bending as possible to avoid creasing or breaking it.
   1. Starting at the bottom edge of the door panel, release the clips that are just above the marks (B) on the edge of the panel with a commercially available trim pad remover.
   2. Detach the upper clips.
   3. Starting at the rear, pull the door panel upward and over the lock knob (C).

      NOTE:

      The inner handle cable (D) is connected to the inner handle (E). Do not pull the door panel up too far, or the inner handle cable will be damaged.

      Fig. 10: Removing Door Panel With Little Bending
      Courtesy of AMERICAN HONDA MOTOR CO., INC.

9. Disconnect the inner handle cable (A), power door lock switch connector (B) on passenger's door, courtesy light bulb socket (C), driving position memory switch connector (D), and detach the harness clip (E). Driver's door panel is shown passenger's door panel is similar.

   '04-05 models

   Fig. 11: Identifying Inner Handle Cable, Power Door Lock Switch Connector ('04-05 Models)
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

   '06-08 models

   Fig. 12: Identifying Inner Handle Cable, Power Door Lock Switch Connector ('06-08 Models)
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

10. If necessary, remove the door glass inner weatherstrip (A) from the door panel (B) by pulling it down.

    Fig. 13: Identifying Door Glass Inner Weatherstrip And Door Panel
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

11. If necessary, remove the inner handle (A).
    1. Carefully peel the edge of the insulator (B) from the back of the door panel as needed.
    2. Remove the screws (C), then remove the door panel trim (D).
    3. Remove the screws (E) ('04-05 models) or (F) ('06-08 models) from the front of the door panel, then remove the inner handle.

       Fig. 14: Identifying Inner Handle
       Courtesy of AMERICAN HONDA MOTOR CO., INC.

12. Install the door panel in the reverse order of removal, and note these items:
    • Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.
    • Make sure the connectors are plugged in properly, and the cable and the bulb socket are connected properly.
    • Make sure the window and power door lock operate properly.
    • Check for water leaks (see step 7 on FRONT AND REAR DOOR GLASS ADJUSTMENT ).

Front Door Outer Handle Replacement

NOTE:

Put on gloves to protect your hands.

1. Remove these items:
   • Door panel (see FRONT DOOR PANEL REMOVAL/INSTALLATION )
   • Plastic cover, as needed (see COMPONENT LOCATION INDEX - FRONT DOOR )
2. Raise the glass fully.
3. Remove the maintenance hole seal (A), then disconnect the outer handle rod (B).

   Fig. 15: Identifying Maintenance Hole Seal And Outer Handle Rod
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. Pull the glass run channel (A) away as needed, and remove the bolt, then remove the center lower channel (B) by pulling it downward.

   Fig. 16: Identifying Center Lower Channel W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Disconnect the cylinder rod (A) on driver's side.

   Fig. 17: Identifying Cylinder Rod
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

6. Remove the maintenance cap (A) from the rear of the door, then loosen the screw securing the cylinder protector (B) and the outer handle (C).

   Fig. 18: Identifying Cylinder Protector Screw
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

7. Remove the bolt securing the cylinder protector (A), then remove the cylinder switch, lock cylinder (driver's), and cylinder protector as an assembly.

   Driver's

   Fig. 19: Identifying Cylinder Protector Bolt W/Torque Specification (Driver's)
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

   Passenger's

   Fig. 20: Identifying Cylinder Protector Bolt W/Torque Specification (Passenger's)
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

8. Driver's: Disconnect the lock cylinder switch connector (A), and detach the harness clips (B), then remove the lock cylinder switch (C).

   Fig. 21: Identifying Lock Cylinder Switch
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

9. Driver's: Remove the screws (A, B), then separate the lock cylinder (C), lock cylinder switch (D), and lock cylinder protector (E).

   Fig. 22: Identifying Lock Cylinder, Lock Cylinder Switch, And Lock Cylinder Protector Screws
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

10. Remove the bolt, then remove the spacer (A).

    Fig. 23: Identifying Spacer W/Torque Specification
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

11. While pulling the outer handle (A), remove the handle from the holes in the door panel. Take care not to scratch the door.

    Fig. 24: Identifying Outer Handle
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

12. Install the handle in the reverse order of removal, and note these items:
    • Make sure the lock cylinder switch harness is routed properly.
    • Make sure the lock cylinder switch connector is plugged in properly, and each rod is connected securely.
    • Make sure the door lock cylinder/door locks operate properly.
    • Make sure the door handle works properly.
    • When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its outside perimeter to seal out water.
    • Check for water leaks.
    • Driver's: Do the power window control unit reset procedure (see RESETTING THE POWER WINDOW ).

Front Door Latch Replacement

NOTE:

Put on gloves to protect your hands.

1. Raise the glass fully.
2. Remove these items:
   • Door panel (see FRONT DOOR PANEL REMOVAL/INSTALLATION )
   • Plastic cover, as needed (see COMPONENT LOCATION INDEX - FRONT DOOR )
   • Center lower channel (see step 4 on FRONT DOOR OUTER HANDLE REPLACEMENT )
3. Disconnect the outer handle rod from the outer handle (see step 3 on FRONT DOOR OUTER HANDLE REPLACEMENT ), and the cylinder rod from the lock cylinder (see step 5 on FRONT DOOR OUTER HANDLE REPLACEMENT ).
4. Remove the screw securing the lock knob (A).

   Fig. 25: Identifying Lock Knob Screw
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Disconnect the actuator connectors (A), and detach the inner handle cable clip (B). Remove the screws (C, D) securing the latch (E), and the lock cable protector.

   Fig. 26: Identifying Latch Screws W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

6. Release the hooks (A) of the lock cable protector (B) from the door, then remove the latch (C) (with the protector) through the hole in the door. Take care not to bend the outer handle rod (D), cylinder rod (E), lock cable (F), and inner handle cable (G).

   Fig. 27: Identifying Lock Cable Protector Hooks
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

7. Remove the lock cable protector (A) from the latch protector (B) by releasing the hook (C).

   Fig. 28: Identifying Lock Cable Protector
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

8. Install the latch in the reverse order of removal, and note these items:
   • Make sure the actuator connectors are plugged in properly and each rod is connected securely.
   • Make sure the door locks and opens properly.
   • When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its outside perimeter to seal out water.
   • Check for water leaks.
   • Driver's: Do the power window control unit reset procedure (see RESETTING THE POWER WINDOW ).

Front Door Glass and Regulator Replacement

NOTE:

Put on gloves to protect your hands.

1. Remove the door panel (see FRONT DOOR PANEL REMOVAL/INSTALLATION ).
2. Driver's: Remove the screws, then remove the panel bracket (A).

   Fig. 29: Identifying Panel Bracket
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Remove the plastic cover (see COMPONENT LOCATION INDEX - FRONT DOOR ).
4. Carefully raise the glass (A) until you can see the bolts, then remove them. Carefully pull the glass out through the window slot. Take care not to drop the glass inside the door.

   Fig. 30: Identifying Glass And Bolts W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Disconnect the connector (A) from the regulator (B).

   Fig. 31: Identifying Regulator Connector W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

6. Remove the bolts (C), and loosen the bolts (D), then remove the regulator through the hole in the door.
7. Apply multipurpose grease to the sliding surfaces of the regulator (A) where shown.

   Fig. 32: Applying Multipurpose Grease To Sliding Surfaces Of Regulator
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

8. Install the glass and regulator in the reverse order of removal, and note these items:
   • Roll the glass up and down to see if it moves freely without binding.
   • Make sure that there is no clearance between the glass and glass run channel when the glass is closed.
   • Adjust the position of the glass as necessary (see FRONT AND REAR DOOR GLASS ADJUSTMENT ).
   • Make sure the power door locks, windows and power mirror operate properly.
   • When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its outside perimeter to seal out water.
   • Check for water leaks (see step 7 on FRONT AND REAR DOOR GLASS ADJUSTMENT ).
   • Test-drive and check for wind noise and rattles.
   • Driver's: Do the power window control unit reset procedure (see RESETTING THE POWER WINDOW ).

Front Door Glass Outer Weatherstrip Replacement

Special Tools Required

KTC trim tool set SOJATP2014 *

* Available through the American Honda Tool and Equipment Program; call 888-424-6857

NOTE:

Once you remove the door glass outer weatherstrip, replace it with a new one because it will bend during removal. Put on gloves to protect your hands. Take care not to scratch the door. Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

1. Remove these items:
   • Door panel (see FRONT DOOR PANEL REMOVAL/INSTALLATION )
   • Power mirror (see POWER MIRROR REPLACEMENT )
2. Remove the screw from the rear edge of the door.

   Fig. 33: Identifying Rear Edge Screw Of Door
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Starting at the rear, pull the door glass outer weatherstrip (A) up at each portion where the inner molding (B) catches the inside edge of the window slot, then remove the weatherstrip.

   Fig. 34: Identifying Door Glass Outer Weatherstrip
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. Install a new weatherstrip in the reverse order of removal.

Front Door Outer Molding Replacement

Special Tools Required

KTC trim tool set SOJATP2014 *

* Available through the American Honda Tool and Equipment Program; call 888-424-6857

NOTE:

Once you remove the door outer molding, replace it with a new one because it will bend during removal. Put on gloves to protect your hands. Take care not to scratch the door. Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

1. Remove the power mirror (see POWER MIRROR REPLACEMENT ). To prevent scratching the power mirror and door, wrap the power mirror with a shop towel. Disconnecting the power mirror connector is not required.
2. Remove the door outer molding (A).
   1. Pry the rear clip with a trim tool.
   2. While removing the upper edge of the door outer molding from the edge of the sash, cut the double-sided adhesive tapes (B) with a utility knife, then remove the molding.

      Fig. 35: Identifying Door Outer Molding
      Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Scrape off the remaining double-sided adhesive tape from the sash, then clean the sash surface with a sponge dampened in alcohol.
4. Install a new door outer molding in the reverse order of removal, and note these items:
   • Push the clip and the adhesive portions into place securely.
   • Make sure the upper and lower sides of the molding are catching the edges of the sash properly.

Front Door Weatherstrip Replacement

NOTE:

Take care not to scratch the door. Use a clip remover to remove the clips.

1. At the A-pillar, remove the door checker mounting bolt (A).

   Fig. 36: Identifying Door Checker Mounting Bolt W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. Detach the clips (B, C, D), then remove the door weatherstrip (E).
3. Install the weatherstrip in the reverse order of removal, and note these items:
   • Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.
   • Make sure the weatherstrip is installed in the holder (F) securely.
   • Apply medium strength type liquid thread lock to the door checker mounting bolt before installation.
   • Check for water leaks.
   • Test-drive and check for wind noise.

Rear Door Panel Removal/Installation

Special Tools Required

• KTC trim tool set SOJATP2014 *
• Trim pad remover, Snap-on A 177A or equivalent, commercially available

  * Available through the American Honda Tool and Equipment Program; call 888-424-6857

NOTE:

Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

1. Lower the glass fully.
2. Using a trim tool, push on the rear hook (A) and pivot the cover (B) on the front hook (C), then remove the cover and the screws securing the inner handle (D).

   Fig. 37: Identifying Inner Handle Cover And Screws
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Remove the switch panel (A).
   1. Pry up on the front edge of the switch panel with a trim tool to release the front clip.
   2. Pull out along the edge of the panel to release the hooks (B) and clip.
   3. Disconnect the power window switch connector (C).

      Fig. 38: Identifying Switch Panel Hooks And Clip
      Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. Pry out the front lower edge of the grip cover (A) at a gap between the cover and the grip base (B) to release the hooks (C), then pull out the cover to release the upper hooks (D) and remove the cover.

   Fig. 39: Identifying Cover
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Remove the screws from the grip base.
6. Remove the door panel (A) with as little bending as possible to avoid creasing or breaking it.
   1. Starting at the bottom edge of the door panel, release the clips (B) that are just above the marks (C) on the edge of the panel with a commercially available trim pad remover.
   2. Detach the upper clips (D, E).
   3. Starting at the rear, pull the door panel upward and over the lock knob (F).

      NOTE:

      The inner handle cable (G) is connected to the inner handle (H). Do not pull the door panel up too far, or the inner handle cable will be damaged.

      Fig. 40: Identifying Door Panel Clips
      Courtesy of AMERICAN HONDA MOTOR CO., INC.

7. Disconnect the inner handle cable (A). If necessary, remove the inner handle (B) by releasing the hooks (C, D).

   Fig. 41: Identifying Inner Handle Cable
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

8. If necessary, remove the door glass inner weatherstrip (A) from the door panel (B).

   Fig. 42: Identifying Door Glass Inner Weatherstrip And Door Panel
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

9. Install the panel in the reverse order of removal, and note these items:
   • Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.
   • Make sure the connector is plugged in properly and the cable is connected securely.
   • Make sure the window and power door lock operate properly.
   • When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its outside perimeter to seal out water.
   • Check for water leaks (see step 7 on FRONT AND REAR DOOR GLASS ADJUSTMENT ).

Rear Door Outer Handle Replacement

NOTE:

Put on gloves to protect your hands.

1. Remove these items:
   • Door panel (see REAR DOOR PANEL REMOVAL/INSTALLATION )
   • Plastic cover, as needed (see COMPONENT LOCATION INDEX - REAR DOOR )
2. Raise the glass fully.
3. Disconnect the outer handle rod (A) from the latch (B).

   Fig. 43: Identifying Outer Handle Rod And Latch
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. Remove the screws securing the latch (A), then lower it.

   Fig. 44: Identifying Latch Screws W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Remove the child lock cap (A) and bolt, then remove the protector (B).

   Fig. 45: Identifying Child Lock Cap And Protector W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

6. Remove the bolt, then remove the spacer (A).

   Fig. 46: Identifying Spacer Bolt W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

7. While pulling the outer handle (A), remove the handle from the holes in the door panel. Take care not to scratch the door.

   Fig. 47: Identifying Outer Handle
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

8. Disconnect the outer handle rod (A) from the outer handle (B).

   Fig. 48: Identifying Outer Handle Rod And Outer Handle
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

9. Install the handle in the reverse order of removal, and note these items:
   • Make sure the door locks and opens properly.
   • When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its outside perimeter to seal out water.
   • Check for water leaks.

Rear Door Latch Replacement

NOTE:

Put on gloves to protect your hands.

1. Remove these items:
   • Door panel (see FRONT DOOR WEATHERSTRIP REPLACEMENT )
   • Plastic cover, as needed (see COMPONENT LOCATION INDEX - REAR DOOR )
2. Raise the glass fully.
3. Disconnect the outer handle rod from the latch (see step 3 on REAR DOOR OUTER HANDLE REPLACEMENT ).
4. Disconnect the actuator connector(s) (A). Remove the screws securing the latch.

   Fig. 49: Identifying Latch Screws W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Detach the cable clip (B), then remove the latch (C) through the hole in the door. Take care not to bend the inner handle cable.
6. Install the latch in the reverse order of removal, and note these items:
   • Make sure the actuator connectors are plugged in properly.
   • Make sure the door locks and the window operates properly.
   • When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its outside perimeter to seal out water.
   • Check for water leaks.

Rear Door Glass and Regulator Replacement

NOTE:

Put on gloves to protect your hands.

1. Remove these items:
   • Door panel (see FRONT DOOR WEATHERSTRIP REPLACEMENT )
   • Plastic cover, as needed (see COMPONENT LOCATION INDEX - REAR DOOR )
2. Carefully move the glass (A) until you can see the bolts, then remove them. Remove the glass from the regulator (B), and carefully lower the glass. Take care not to drop the glass inside the door.

   Fig. 50: Identifying Regulator Glass W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Pull the glass run channel (A) away as needed. Pull the door weatherstrip (B) away as needed, then remove the screw (C) with a TORXT15 bit. Remove the bolt (D) securing the center channel (E).

   Fig. 51: Identifying Center Channel Bolt W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. Pull the upper portion of the center channel (A) forward to remove it from the door quarter glass seal (B), then pull the glass run channel (C) out from the groove of the center lower channel. Take care not to damage the outer weatherstrip (D).

   Fig. 52: Identifying Door Quarter Glass Seal Center Portion
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Lower the center channel (A) entirely inside the door, then pull out the channel through the hole in the door.

   Fig. 53: Identifying Center Channel
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

6. Remove the quarter glass (A). Take care not to damage the outer weatherstrip (B).

   Fig. 54: Identifying Quarter Glass
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

7. Carefully remove the glass (A) out through the window slot. Take care not to drop the glass inside the door.

   Fig. 55: Identifying Glass
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

8. Disconnect the connector (A) from the regulator (B).

   Fig. 56: Identifying Regulator Connector W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

9. Remove the bolts (C), and loosen the bolts (D), then remove the regulator through the hole in the door.
10. Apply multipurpose grease to the sliding surfaces of the regulator (A) where shown.

    Fig. 57: Applying Multipurpose Grease To Sliding Surfaces Of Regulator
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

11. Install the glass and regulator in the reverse order of removal, and note these items:
    • Never use any kind other than the corrosion-resistant bolts where these special bolts are originally installed. If other bolts are used, electrolysis may accelerate corrosion around tightening points, resulting in loosening of the joints.
    • Roll the glass up and down to see if it moves freely without binding.
    • Make sure that there is no clearance between the glass and glass run channel when the glass is closed.
    • Adjust the position of the glass as necessary (see FRONT AND REAR DOOR GLASS ADJUSTMENT ).
    • When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its outside perimeter to seal out water.
    • Check for water leaks (see step 7 on FRONT AND REAR DOOR GLASS ADJUSTMENT ).
    • Test-drive and check for wind noise and rattles.

Rear Door Glass Outer Weatherstrip Replacement

Special Tools Required

KTC trim tool set SOJATP2014 *

* Available through the American Honda Tool and Equipment Program; call 888-424-6857

NOTE:

Once you remove the door glass outer weatherstrip, replace it with a new one because it will bend during removal. Put on gloves to protect your hands. Take care not to scratch the door. Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

1. Remove the door panel (see FRONT DOOR WEATHERSTRIP REPLACEMENT ).
2. Remove the screw (A) from the front edge of the door, and screws (B) fastening the rear portion of the door weatherstrip (C), sash, and the door outer molding (D).

   Fig. 58: Identifying Front Edge Of Door Screw
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Starting at the front, pull the door glass outer weatherstrip (A) up at each portion where the inner molding (B) catches the inside edge of the window slot. Take care not to bend the door outer molding (C).

   Fig. 59: Identifying Door Glass Outer Weather Strip
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. First slide the door glass outer weatherstrip (A) forward slightly, detach the rear clip (B) by pulling the front of the weatherstrip up, then remove the weatherstrip.

   Fig. 60: Identifying Door Glass Outer Weatherstrip And Rear Clip
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Install a new weatherstrip in the reverse order of removal.

Rear Door Outer Molding Replacement

Special Tools Required

KTC trim tool set SOJATP2014 *

* Available through the American Honda Tool and Equipment Program; call 888-424-6857

NOTE:

Once you remove the door outer molding, replace it with a new one because it will bend during removal. Put on gloves to protect your hands. Take care not to scratch the door. Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

1. Remove the screws fastening the rear of the door weatherstrip (A), sash, and the door outer molding (B).

   Fig. 61: Identifying Door Weatherstrip Fastening Screws And Door Outer Molding
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. Pry the front clip (A) with a trim tool.

   Fig. 62: Identifying Front Clip
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. While removing the upper edge of the door outer molding (B) from the edge of the sash, cut the double-sided adhesive tapes (C) with a utility knife, then remove the molding.
4. Scrape off the remaining double-sided adhesive tape from the sash, then clean the sash surface with a sponge dampened in alcohol.
5. Install a new door outer molding in the reverse order of removal, and note these items:
   • Push the clip and the adhesive portions into place securely.
   • Make sure the upper and lower sides of the molding are catching the edges of the sash properly.
   • Make sure the seal (D) at the bottom of the molding is under the door glass outer weatherstrip (E).

Rear Door Weatherstrip Replacement

NOTE:

Take care not to scratch the door. Use a clip remover to remove the clips.

1. At the B-pillar, remove the door checker mounting bolt (A).

   Fig. 63: Identifying Door Checker Mounting Bolt W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. Remove the screws (B) securing the rear of the door weatherstrip (C).
3. Detach the clips (D, E), then remove the door weatherstrip.
4. Install the weatherstrip in the reverse order of removal, and note these items:
   • Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.
   • Make sure the weatherstrip is installed in the holder (F) securely.
   • Apply medium strength type liquid thread lock to the door checker mounting bolt before installation.
   • When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its outside perimeter to seal out water.
   • Check for water leaks.
   • Test-drive and check for wind noise.

Rear Door Hook Pin and Catch Replacement

1. With a TORX T40 bit, remove the door hook pin (A) from the door.

   Fig. 64: Identifying Door Hook Pin From Door W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. With a TORX T40 bit, remove the bolts, then remove the door catch (A) from the body.

   Fig. 65: Identifying Door Catch From Body W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Install the hook pin and catch in the reverse order of removal, and apply medium strength type liquid thread lock to the threads of the door hook pin.

Front and Rear Door Glass Adjustment

NOTE:

Check the weatherstrips and glass run channel for damage or deterioration, and replace them if necessary. Wipe the run channel clean with a shop towel. Lubricate the run channel with Shin-Etsu silicone grease P/N 08798-9013.

1. Place the vehicle on a firm, level surface.
2. Remove these items:
   • Door panel, front door (see FRONT DOOR PANEL REMOVAL/INSTALLATION ), rear door (see REAR DOOR PANEL REMOVAL/INSTALLATION )
   • Plastic cover, front door (see COMPONENT LOCATION INDEX - FRONT DOOR ), rear door (see COMPONENT LOCATION INDEX - REAR DOOR )
3. Carefully move the glass (A) until you can see the glass mounting bolts (B), then loosen them.

   Front door

   Fig. 66: Identifying Glass Mounting Bolts W/Torque Specification (Front Door)
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

   Rear door

   Fig. 67: Identifying Glass Mounting Bolts W/Torque Specification (Rear Door)
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. Push the glass against the channel (C), then tighten the glass mounting bolts.
5. Make sure that the glass moves smoothly.
6. Raise the glass fully, and check for gaps. Also check that the glass (A) contacts the glass run channel (B) evenly.

   Fig. 68: Identifying Glass Contacts Glass Run Channel
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

7. Check for water leaks. Run water over the roof and on the sealing area as shown, and note these items:
   • Use a 12 mm (1/2 in.) diameter hose (A).
   • Adjust the rate of water flow as shown (B).
   • Do not use a nozzle.
   • Hold the hose about 300 mm (12 in.) away from the door (C).

     Fig. 69: Running Water Over Roof
     Courtesy of AMERICAN HONDA MOTOR CO., INC.

8. Attach the plastic cover making sure it is sealed around its outside perimeter to seal out water, then install the door panel, front door (see FRONT DOOR PANEL REMOVAL/INSTALLATION ), rear door (see REAR DOOR PANEL REMOVAL/INSTALLATION ).
9. Driver's: Do the power window control unit reset procedure (see RESETTING THE POWER WINDOW ).
10. Test-drive and check for wind noise.

Front and Rear Door Position Adjustment

SRS components are located in this area. Review the SRS component locations (see COMPONENT LOCATION INDEX ) and the precautions and procedures (see PRECAUTIONS AND PROCEDURES ) before doing repairs or service.

NOTE:

Check for a flush fit with the body, then check for equal gaps between the front, rear, and bottom door edges and the body. Check that the door and body edges are parallel.

1. Place the vehicle on a firm, level surface when adjusting the doors.
2. Adjust at the hinges (A):
   • Pad a floor jack (B) with shop towels (C), then use the jack to support the door to prevent damage to the door while adjusting it.
   • On the front door: Remove the front inner fender (see FRONT INNER FENDER REPLACEMENT ) and front fender fairing (see FRONT FENDER FAIRING REPLACEMENT ). Loosen the hinge mounting bolts (D) slightly, and move the door backward or forward, up or down as necessary to equalize the gaps.
   • On the rear door: Remove the B-pillar lower trim (see B-PILLAR UPPER/LOWER TRIM ) and remove the front seat belt and retractor (see FRONT SEAT BELT REPLACEMENT ), and the plug seal from the body. Loosen the hinge mounting nuts (E) slightly, and move the door backward or forward, up or down as necessary to equalize the gaps.

   Front door

   Fig. 70: Adjusting Hinges W/Torque Specifications (Front Door)
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

   Rear door

   Fig. 71: Adjusting Hinges W/Torque Specifications (Rear Door)
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. If necessary, replace the door mounting bolts with the adjusting bolts (P/N 90102-SFA-305) made specifically for door adjustment, then adjust at the door: Loosen the door mounting bolts (F) slightly, and move the door up or down as necessary to equalize the gaps, and in or out until it's flush with the body.
4. Make sure that the door and body edges are parallel. If necessary, adjust the door cushions (A) to make the rear of the doors flush with the body.

   Fig. 72: Adjusting Door Cushions
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Apply touch-up paint to the hinge mounting bolts, and around the hinges.
6. Check for water leaks (see step 7 on FRONT AND REAR DOOR GLASS ADJUSTMENT ).
7. Test-drive and check for wind noise.
8. Reinstall all remaining removed parts.

Front and Rear Door Striker Adjustment

Make sure the door latches securely without slamming it. If necessary, adjust the striker (A): The striker can be adjusted slightly up or down, and in or out.

1. Loosen but do not remove the screws (B).

   Fig. 73: Adjusting Striker Screws W/Torque Specification
   Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer (C). Do not tap the striker too hard.
3. Lightly tighten the screws.
4. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.

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