Yandex MC
2004-08 ENGINE Intake Manifold and Exhaust System - TSX <meta name="InColGX" content=""> </head> <body bgcolor="white" text="black"> <h1>2004-08 ENGINE</h1> <h1>Intake Manifold and Exhaust System - TSX</h1><a name="S05828884082008080900000"></a><h2 class="clsHeadOne">Intake Manifold Removal and Installation</h2><a name="S37540009872008080900000"></a><h2 class="clsHeadTwo">Exploded View</h2> <p><span class="clsEmphBOLD">'04-05 models</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490280" name="S04624543762008080900000">Fig. 1: Exploded View Of Intake Manifold W/Torque Specifications - '04-05 Models</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p><a name="S23111674802008080900000"></a><h2 class="clsHeadTwo">Exploded View</h2> <p><span class="clsEmphBOLD">'06-08 models</span> </p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490281" name="S36305294452008080900000">Fig. 2: Exploded View Of Intake Manifold W/Torque Specifications - '06-08 Models</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p><a name="S38873927262008080900000"></a><h2 class="clsHeadTwo">Removal ('04-05 models)</h2> <ol class="clsARABICNUM"> <li>Disconnect the intake air temperature (IAT) sensor connector (A).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490282" name="S38615059462008080900000">Fig. 3: Identifying Intake Air Temperature (IAT) Sensor Connector, Vacuum Hose, Breather Pipe And Intake Air Duct</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Disconnect the vacuum hose (B) and breather pipe (C), then remove the intake air duct (D).</li> <li>Remove the engine cover.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490283" name="S36687064312008080900000">Fig. 4: Identifying Engine Cover With Bolts</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Disconnect the evaporative emission (EVAP) canister hose (A) and brake booster vacuum hose (B).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490284" name="S18170731202008080900000">Fig. 5: Identifying Evaporative Emission (EVAP) Canister Hose And Brake Booster Vacuum Hose</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Remove the engine wire harness connectors and wire harness clamps from the intake manifold.<ul class="clsBULLET"> <li>Throttle actuator connector</li> <li>Manifold absolute pressure (MAP) sensor connector</li> </ul> </li> <li>Remove the harness holder (A), harness bracket (B), and harness clamp (C).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490285" name="S12260451722008080900000">Fig. 6: Identifying Harness Holder, Harness Bracket And Harness Clamp</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Disconnect and plug the water bypass hoses.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490286" name="S23404312602008080900000">Fig. 7: Identifying Water Bypass Hoses</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Remove the harness clamp (A) and the harness connector (B) from the intake manifold bracket, then remove the intake manifold bracket (C).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490287" name="S37510270572008080900000">Fig. 8: Identifying Harness Clamp, Harness Connector And Intake Manifold Bracket</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Disconnect the vacuum hose.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490288" name="S35259952922008080900000">Fig. 9: Identifying Vacuum Hose</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Remove the intake manifold.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490289" name="S12820195032008080900000">Fig. 10: Identifying Intake Manifold With Bolts</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> </ol><a name="S29644446242008080900000"></a><h2 class="clsHeadTwo">Installation ('04-05 models)</h2> <ol class="clsARABICNUM"> <li>Install the intake manifold (A) with a new gasket (B), and tighten the bolts/nuts in a crisscross pattern in three steps, beginning with the inner bolt.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490290" name="S37815981172008080900000">Fig. 11: Identifying Intake Manifold And Gasket Bolts/Nuts W/Torque Specification</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Install the vacuum hose.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490291" name="S06067381242008080900000">Fig. 12: Identifying Vacuum Hose</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Install the intake manifold bracket (A), then install the harness clamp (B), and harness connector (C) to the intake manifold bracket.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490292" name="S07568457142008080900000">Fig. 13: Identifying Intake Manifold Bracket, Harness Clamp, And Harness Connector W/Torque Specification.</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Install the water bypass hoses.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490293" name="S38487895602008080900000">Fig. 14: Identifying Water Bypass Hoses</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Install the harness holder (A), harness bracket (B), and harness clamp (C).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490294" name="S10219972412008080900000">Fig. 15: Identifying Harness Holder, Harness Bracket And Harness Clamp W/Torque Specifications</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Reconnect the MAP sensor connector and throttle actuator connector.</li> <li>Install the EVAP canister hose (A) and brake booster vacuum hose (B).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490295" name="S14356938722008080900000">Fig. 16: Identifying EVAP Canister Hose And Brake Booster Vacuum Hose</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Install the engine cover.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490296" name="S25009135892008080900000">Fig. 17: Identifying Engine Cover Bolts W/Torque Specification</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Install the intake air duct (A), then connect the IAT sensor connector (B), and install the vacuum hose (C) and breather pipe (D).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490297" name="S25168354442008080900000">Fig. 18: Identifying Intake Air Duct, IAT Sensor Connector, Vacuum Hose And Breather Pipe</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Clean up any spilled engine coolant.</li> <li>After installation, check that all tubes, hoses, and connectors are installed correctly.</li> <li>Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open (see step 6 in <a class="clsExtHyperlink" id="A00293816_S34016141732008080900000">COOLANT REPLACEMENT</a> ).</li> </ol><a name="S30915275242008080900000"></a><h2 class="clsHeadTwo">Removal ('06-08 models)</h2> <ol class="clsARABICNUM"> <li>Disconnect the intake air temperature (IAT) sensor connector (A).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490298" name="S14239424222008080900000">Fig. 19: Identifying Intake Air Temperature (IAT) Sensor Connector, Vacuum Hose, Breather Pipe And Intake Air Duct</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Disconnect the vacuum hose (B) and breather pipe (C), then remove the intake air duct (D).</li> <li>Remove the engine cover.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490299" name="S33078173422008080900000">Fig. 20: Identifying Engine Cover With Bolts</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Disconnect the evaporative emission (EVAP) canister hose (A) and brake booster vacuum hose (B).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490300" name="S39472353602008080900000">Fig. 21: Identifying Evaporative Emission (EVAP) Canister Hose And Brake Booster Vacuum Hose</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Remove the engine wire harness connectors and wire harness clamps from the intake manifold.<ul class="clsBULLET"> <li>Throttle actuator connector</li> <li>Manifold absolute pressure (MAP) sensor connector</li> </ul> </li> <li>Remove the harness holder (A), harness bracket (B), and harness clamp (C).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490301" name="S32688842642008080900000">Fig. 22: Identifying Harness Holder, Harness Bracket And Harness Clamp</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Disconnect and plug the water bypass hoses.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490302" name="S21424125012008080900000">Fig. 23: Identifying Water Bypass Hoses</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Remove the harness clamp (A) and the harness connector (B) from the intake manifold bracket, then remove the intake manifold bracket (C).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490303" name="S41922982152008080900000">Fig. 24: Identifying Harness Clamp, Harness Connector And Intake Manifold Bracket</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Disconnect the vacuum hose.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490304" name="S18501954562008080900000">Fig. 25: Identifying Vacuum Hose</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Remove the intake manifold.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490305" name="S34864219662008080900000">Fig. 26: Identifying Intake Manifold With Bolts</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> </ol><a name="S37863891132008080900000"></a><h2 class="clsHeadTwo">Installation ('06-08 models)</h2> <ol class="clsARABICNUM"> <li>Install the intake manifold (A) with a new gasket (B), and tighten the bolts/nuts in a crisscross pattern in three steps, beginning with the inner bolt.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490306" name="S06689457862008080900000">Fig. 27: Identifying Intake Manifold And Gasket Bolts/Nuts W/Torque Specification</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Install the vacuum hose.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490307" name="S15710375472008080900000">Fig. 28: Identifying Vacuum Hose</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Install the intake manifold bracket (A), then install the harness clamp (B), and harness connector (C) to the intake manifold bracket.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490308" name="S17434906192008080900000">Fig. 29: Identifying Intake Manifold Bracket, Harness Clamp And Harness Connector W/Torque Specification</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Install the water bypass hoses.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490309" name="S22394272442008080900000">Fig. 30: Identifying Water Bypass Hoses</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Install the harness holder (A), harness bracket (B), and harness clamp (C).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490310" name="S15247247742008080900000">Fig. 31: Identifying Harness Holder, Harness Bracket And Harness Clamp W/Torque Specifications</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Reconnect the MAP sensor connector and throttle actuator connector.</li> <li>Install the EVAP canister hose (A) and brake booster vacuum hose (B).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490311" name="S11052550712008080900000">Fig. 32: Identifying EVAP Canister Hose And Brake Booster Vacuum Hose</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Install the engine cover.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490312" name="S29844155722008080900000">Fig. 33: Identifying Engine Cover Bolts W/Torque Specification</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Install the intake air duct (A), then connect the IAT sensor connector (B), and install the vacuum hose (C) and breather pipe (D).<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490313" name="S01663658812008080900000">Fig. 34: Identifying Intake Air Duct, IAT Sensor Connector, Vacuum Hose And Breather Pipe</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Clean up any spilled engine coolant.</li> <li>After installation, check that all tubes, hoses, and connectors are installed correctly.</li> <li>Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open (see <a class="clsExtHyperlink" id="A00293816_S34016141732008080900000">COOLANT REPLACEMENT</a> ).</li> </ol><a name="S26525048622008080900000"></a><h2 class="clsHeadOne">Exhaust Manifold Removal and Installation</h2> <ol class="clsARABICNUM"> <li>Remove the rocker arm oil control valve (VTEC solenoid valve) (see <a class="clsExtHyperlink" id="A00293843_S41372579102008080900000">ROCKER ARM OIL CONTROL VALVE (VTEC SOLENOID VALVE) REMOVAL/INSTALLATION</a> ).</li> <li>Remove the cover and exhaust manifold bracket, then remove the exhaust manifold.<p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490314" name="S42152119432008080900000">Fig. 35: Identifying Exhaust Manifold Components W/Torque Specifications</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </li> <li>Install the exhaust manifold and tighten the bolts/nuts in a crisscross pattern in three steps, beginning with the inner nut.</li> <li>Install the other parts in the reverse order of removal.</li> </ol><a name="S08169320862008080900000"></a><h2 class="clsHeadOne">Exhaust Pipe and Muffler Replacement</h2> <p><span class="clsNote"><table> <tr> <td class="clsNoteLabel"><span>NOTE:</span></td> <td>Use new gaskets and self-locking nuts when reassembling.</td> </tr> </table></span></p> <p><span class="clsFig"><a class="clsExtGraphicLink" onclick="ajaxModalImg($(this).attr('id'))" id="G05490315" name="S06997907632008080900000">Fig. 36: Identifying Exhaust Pipe And Muffler Components W/Torque Specifications</a><br><span class="clsCourtesyNote">Courtesy of AMERICAN HONDA MOTOR CO., INC.</span></span></p> </body> </html>

Mitchell onDemand(proDemand) web-online. Is free

DATACENTER ERROR!!! Внимание! Авария в датацентре!!


Subscribe to the telegram channel https://t.me/kolhosniki_en

Place for your advertisement

predsedatel@kolhosniki.ru
Click for start

INTAKE MANIFOLD AND EXHAUST SYSTEM

  • HEADINGS
    • Intake Manifold Removal and Installation
      • Exploded View
      • Exploded View
      • Removal ('04-05 models)
      • Installation ('04-05 models)
      • Removal ('06-08 models)
      • Installation ('06-08 models)
    • Exhaust Manifold Removal and Installation
    • Exhaust Pipe and Muffler Replacement
  • FIGURES
    • Fig. 1: Exploded View Of Intake Manifold W/Torque Specifications - '04-05 Models
    • Fig. 2: Exploded View Of Intake Manifold W/Torque Specifications - '06-08 Models
    • Fig. 3: Identifying Intake Air Temperature (IAT) Sensor Connector, Vacuum Hose, Breather Pipe And Intake Air Duct
    • Fig. 4: Identifying Engine Cover With Bolts
    • Fig. 5: Identifying Evaporative Emission (EVAP) Canister Hose And Brake Booster Vacuum Hose
    • Fig. 6: Identifying Harness Holder, Harness Bracket And Harness Clamp
    • Fig. 7: Identifying Water Bypass Hoses
    • Fig. 8: Identifying Harness Clamp, Harness Connector And Intake Manifold Bracket
    • Fig. 9: Identifying Vacuum Hose
    • Fig. 10: Identifying Intake Manifold With Bolts
    • Fig. 11: Identifying Intake Manifold And Gasket Bolts/Nuts W/Torque Specification
    • Fig. 12: Identifying Vacuum Hose
    • Fig. 13: Identifying Intake Manifold Bracket, Harness Clamp, And Harness Connector W/Torque Specification.
    • Fig. 14: Identifying Water Bypass Hoses
    • Fig. 15: Identifying Harness Holder, Harness Bracket And Harness Clamp W/Torque Specifications
    • Fig. 16: Identifying EVAP Canister Hose And Brake Booster Vacuum Hose
    • Fig. 17: Identifying Engine Cover Bolts W/Torque Specification
    • Fig. 18: Identifying Intake Air Duct, IAT Sensor Connector, Vacuum Hose And Breather Pipe
    • Fig. 19: Identifying Intake Air Temperature (IAT) Sensor Connector, Vacuum Hose, Breather Pipe And Intake Air Duct
    • Fig. 20: Identifying Engine Cover With Bolts
    • Fig. 21: Identifying Evaporative Emission (EVAP) Canister Hose And Brake Booster Vacuum Hose
    • Fig. 22: Identifying Harness Holder, Harness Bracket And Harness Clamp
    • Fig. 23: Identifying Water Bypass Hoses
    • Fig. 24: Identifying Harness Clamp, Harness Connector And Intake Manifold Bracket
    • Fig. 25: Identifying Vacuum Hose
    • Fig. 26: Identifying Intake Manifold With Bolts
    • Fig. 27: Identifying Intake Manifold And Gasket Bolts/Nuts W/Torque Specification
    • Fig. 28: Identifying Vacuum Hose
    • Fig. 29: Identifying Intake Manifold Bracket, Harness Clamp And Harness Connector W/Torque Specification
    • Fig. 30: Identifying Water Bypass Hoses
    • Fig. 31: Identifying Harness Holder, Harness Bracket And Harness Clamp W/Torque Specifications
    • Fig. 32: Identifying EVAP Canister Hose And Brake Booster Vacuum Hose
    • Fig. 33: Identifying Engine Cover Bolts W/Torque Specification
    • Fig. 34: Identifying Intake Air Duct, IAT Sensor Connector, Vacuum Hose And Breather Pipe
    • Fig. 35: Identifying Exhaust Manifold Components W/Torque Specifications
    • Fig. 36: Identifying Exhaust Pipe And Muffler Components W/Torque Specifications
  • TABLES

2004-08 ENGINE

Intake Manifold and Exhaust System - TSX

Intake Manifold Removal and Installation

Exploded View

'04-05 models

Fig. 1: Exploded View Of Intake Manifold W/Torque Specifications - '04-05 Models
Courtesy of AMERICAN HONDA MOTOR CO., INC.

Exploded View

'06-08 models

Fig. 2: Exploded View Of Intake Manifold W/Torque Specifications - '06-08 Models
Courtesy of AMERICAN HONDA MOTOR CO., INC.

Removal ('04-05 models)

  1. Disconnect the intake air temperature (IAT) sensor connector (A).

    Fig. 3: Identifying Intake Air Temperature (IAT) Sensor Connector, Vacuum Hose, Breather Pipe And Intake Air Duct
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  2. Disconnect the vacuum hose (B) and breather pipe (C), then remove the intake air duct (D).
  3. Remove the engine cover.

    Fig. 4: Identifying Engine Cover With Bolts
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  4. Disconnect the evaporative emission (EVAP) canister hose (A) and brake booster vacuum hose (B).

    Fig. 5: Identifying Evaporative Emission (EVAP) Canister Hose And Brake Booster Vacuum Hose
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  5. Remove the engine wire harness connectors and wire harness clamps from the intake manifold.
    • Throttle actuator connector
    • Manifold absolute pressure (MAP) sensor connector
  6. Remove the harness holder (A), harness bracket (B), and harness clamp (C).

    Fig. 6: Identifying Harness Holder, Harness Bracket And Harness Clamp
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  7. Disconnect and plug the water bypass hoses.

    Fig. 7: Identifying Water Bypass Hoses
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  8. Remove the harness clamp (A) and the harness connector (B) from the intake manifold bracket, then remove the intake manifold bracket (C).

    Fig. 8: Identifying Harness Clamp, Harness Connector And Intake Manifold Bracket
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  9. Disconnect the vacuum hose.

    Fig. 9: Identifying Vacuum Hose
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  10. Remove the intake manifold.

    Fig. 10: Identifying Intake Manifold With Bolts
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

Installation ('04-05 models)

  1. Install the intake manifold (A) with a new gasket (B), and tighten the bolts/nuts in a crisscross pattern in three steps, beginning with the inner bolt.

    Fig. 11: Identifying Intake Manifold And Gasket Bolts/Nuts W/Torque Specification
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  2. Install the vacuum hose.

    Fig. 12: Identifying Vacuum Hose
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  3. Install the intake manifold bracket (A), then install the harness clamp (B), and harness connector (C) to the intake manifold bracket.

    Fig. 13: Identifying Intake Manifold Bracket, Harness Clamp, And Harness Connector W/Torque Specification.
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  4. Install the water bypass hoses.

    Fig. 14: Identifying Water Bypass Hoses
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  5. Install the harness holder (A), harness bracket (B), and harness clamp (C).

    Fig. 15: Identifying Harness Holder, Harness Bracket And Harness Clamp W/Torque Specifications
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  6. Reconnect the MAP sensor connector and throttle actuator connector.
  7. Install the EVAP canister hose (A) and brake booster vacuum hose (B).

    Fig. 16: Identifying EVAP Canister Hose And Brake Booster Vacuum Hose
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  8. Install the engine cover.

    Fig. 17: Identifying Engine Cover Bolts W/Torque Specification
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  9. Install the intake air duct (A), then connect the IAT sensor connector (B), and install the vacuum hose (C) and breather pipe (D).

    Fig. 18: Identifying Intake Air Duct, IAT Sensor Connector, Vacuum Hose And Breather Pipe
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  10. Clean up any spilled engine coolant.
  11. After installation, check that all tubes, hoses, and connectors are installed correctly.
  12. Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open (see step 6 in COOLANT REPLACEMENT ).

Removal ('06-08 models)

  1. Disconnect the intake air temperature (IAT) sensor connector (A).

    Fig. 19: Identifying Intake Air Temperature (IAT) Sensor Connector, Vacuum Hose, Breather Pipe And Intake Air Duct
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  2. Disconnect the vacuum hose (B) and breather pipe (C), then remove the intake air duct (D).
  3. Remove the engine cover.

    Fig. 20: Identifying Engine Cover With Bolts
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  4. Disconnect the evaporative emission (EVAP) canister hose (A) and brake booster vacuum hose (B).

    Fig. 21: Identifying Evaporative Emission (EVAP) Canister Hose And Brake Booster Vacuum Hose
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  5. Remove the engine wire harness connectors and wire harness clamps from the intake manifold.
    • Throttle actuator connector
    • Manifold absolute pressure (MAP) sensor connector
  6. Remove the harness holder (A), harness bracket (B), and harness clamp (C).

    Fig. 22: Identifying Harness Holder, Harness Bracket And Harness Clamp
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  7. Disconnect and plug the water bypass hoses.

    Fig. 23: Identifying Water Bypass Hoses
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  8. Remove the harness clamp (A) and the harness connector (B) from the intake manifold bracket, then remove the intake manifold bracket (C).

    Fig. 24: Identifying Harness Clamp, Harness Connector And Intake Manifold Bracket
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  9. Disconnect the vacuum hose.

    Fig. 25: Identifying Vacuum Hose
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  10. Remove the intake manifold.

    Fig. 26: Identifying Intake Manifold With Bolts
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

Installation ('06-08 models)

  1. Install the intake manifold (A) with a new gasket (B), and tighten the bolts/nuts in a crisscross pattern in three steps, beginning with the inner bolt.

    Fig. 27: Identifying Intake Manifold And Gasket Bolts/Nuts W/Torque Specification
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  2. Install the vacuum hose.

    Fig. 28: Identifying Vacuum Hose
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  3. Install the intake manifold bracket (A), then install the harness clamp (B), and harness connector (C) to the intake manifold bracket.

    Fig. 29: Identifying Intake Manifold Bracket, Harness Clamp And Harness Connector W/Torque Specification
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  4. Install the water bypass hoses.

    Fig. 30: Identifying Water Bypass Hoses
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  5. Install the harness holder (A), harness bracket (B), and harness clamp (C).

    Fig. 31: Identifying Harness Holder, Harness Bracket And Harness Clamp W/Torque Specifications
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  6. Reconnect the MAP sensor connector and throttle actuator connector.
  7. Install the EVAP canister hose (A) and brake booster vacuum hose (B).

    Fig. 32: Identifying EVAP Canister Hose And Brake Booster Vacuum Hose
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  8. Install the engine cover.

    Fig. 33: Identifying Engine Cover Bolts W/Torque Specification
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  9. Install the intake air duct (A), then connect the IAT sensor connector (B), and install the vacuum hose (C) and breather pipe (D).

    Fig. 34: Identifying Intake Air Duct, IAT Sensor Connector, Vacuum Hose And Breather Pipe
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  10. Clean up any spilled engine coolant.
  11. After installation, check that all tubes, hoses, and connectors are installed correctly.
  12. Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open (see COOLANT REPLACEMENT ).

Exhaust Manifold Removal and Installation

  1. Remove the rocker arm oil control valve (VTEC solenoid valve) (see ROCKER ARM OIL CONTROL VALVE (VTEC SOLENOID VALVE) REMOVAL/INSTALLATION ).
  2. Remove the cover and exhaust manifold bracket, then remove the exhaust manifold.

    Fig. 35: Identifying Exhaust Manifold Components W/Torque Specifications
    Courtesy of AMERICAN HONDA MOTOR CO., INC.

  3. Install the exhaust manifold and tighten the bolts/nuts in a crisscross pattern in three steps, beginning with the inner nut.
  4. Install the other parts in the reverse order of removal.

Exhaust Pipe and Muffler Replacement

NOTE: Use new gaskets and self-locking nuts when reassembling.

Fig. 36: Identifying Exhaust Pipe And Muffler Components W/Torque Specifications
Courtesy of AMERICAN HONDA MOTOR CO., INC.

Didn't find what you were looking for? Try to find in:
- Alldata Online (Beta)
Loading...

This project exists mainly due to the display of advertising.

Due to the international situation, making a profit from advertising has become impossible.

If this continues, then the project will either close completely, or become closed and paid.

To support the project, you can Buy a paid subscription


Can be closed in 20