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Elsa online. ElsaWin. ElsaWeb. VW trucksPower unit5-cylinder diesel engineEngine cylinder head, valve gearValve gearRemoving and installing valve stem seals

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Removing and installing valve stem seals
Special tools and workshop equipment required
t  Valve assembly device -2036-
t  Puller -3047A-
t  Fitting tool -3129-
t  Valve lever -VW 541/1A-
t  Thrust piece -VW 541/5-

Removing
(With cylinder head installed)
–  Remove camshaft → Chapter.
–  Remove tappets and place to one side with face downwards. When doing this, ensure that tappets are not interchanged.
–  Set piston of respective cylinder to top dead centre (TDC).
   
–  Fit valve assembly tool -2036- and adjust mountings to height of studs.
–  Remove valve springs using valve lever -VW 541/1A- and press tool - VW 541/5-.
  Note
The valves are supported by the piston crown.
  N15-0259
–  Pull off valve stem seals using puller -3047 A-.
Installing
  N15-0260
–  Place the plastic sleeve -A- supplied on the respective valve stem. This will prevent the new valve stem seal -B- being damaged.
–  Place new valve stem seal in fitting tool -3129-.
–  Oil valve stem seal sealing lip and press carefully onto the valve guide.
  N15-0261


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