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Elsa online. ElsaWin. ElsaWeb. AudiVehicle electricsElectrical systemStarter-current supply-CCRemoving and installing alternatorVehicles with 5.0 ltr. TFSI engine

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Vehicles with 5.0 ltr. TFSI engine
Removing
–  With ignition switched off, disconnect earth cable at battery → Chapter.
–  Drain off coolant →Rep. Gr.19.
–  Remove radiator →Rep. Gr.19.
–  Remove poly V-belt →Rep. Gr.13.
   
–  Detach coolant hoses -1- and -2-.
–  Remove bolts -arrows- for coolant connection.
  A19-10703
–  Loosen clip -arrow- and remove charge air hose from charge air cooler.
  A21-10322
–  Remove bolt -2- and detach coolant line from cylinder block.
  Note
Disregard -item 1-.
  A27-10174
–  Unplug electrical connector -2- on alternator.
–  Unscrew terminal 30/B+ -item 1-.
–  Unscrew bolts -arrows-.
  Note
t  If alternator sticks in retainer, screw bolt back in again down to the last 2 turns.
t  Tap carefully on bolt heads with flat side of hammer to release threaded bushes of alternator mount.
–  Remove alternator.
Installing
Installation is carried out in the reverse order; note the following:
  Note
t  Renew O-ring and seals.
t  Secure all hose connections with the correct type of hose clips (same as original equipment) → Electronic parts catalogue.
–  To facilitate positioning of alternator, drive back bushes for securing bolts slightly.
  Note
Stiff alternator mount bushes must be freed; otherwise the clamping force of the bush will not be adequate even when the bolts are tightened to the correct torque.
  A27-10173
–  Fit poly V-belt -2- onto pulleys in the following sequence:
1 -  Alternator
3 -  Idler roller
4 -  Vibration damper
5 -  Tensioning roller
  Note
When installing poly V-belt, make sure it is properly seated on pulleys.
–  Install radiator →Rep. Gr.19.
–  Connect battery. Steps required → Anchor.
–  Fill with coolant →Rep. Gr.19.
–  Start engine and check that belt runs properly.
Tightening torques
  A13-10581
Component Nm
Alternator to bracket 22
Poly V-belt tensioner to sump (top section) 22
30/B+ terminal to alternator 16

   

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