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Elsa online. ElsaWin. ElsaWeb. AudiPower unit4-cylinder direct petrol injection engine (2.0 ltr. 4-valve turbo), mechanicsEngine cylinder head, valve gearValve gearRemoving and installing camshaft adjuster

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Removing and installing camshaft adjuster
Special tools and workshop equipment required
t  Special wrench, long reach -T40080-
t  Camshaft clamp -T10252-
t  Pin wrench -T10020-
t  Locking pin -T10115-

Removing
–  Remove high-pressure pump →Rep. gr.24.
   
–  Remove bolts -arrows-.
–  Remove cylinder head cover → Chapter.
–  Remove vacuum pump.
  A15-10307
–  Remove housing for camshaft adjuster -arrows-.
  A15-10318
–  Align mark on camshaft sprocket with mark on toothed belt cover. The indentations -arrows- face each other.
  N15-10109
–  Fit camshaft clamp -T10252- as shown and secure -arrows-.
–  Loosen securing bolt from camshaft adjuster using special wrench -T40080-.
  N15-10151
–  Compress chain tensioner -arrow A- and lock with locking pin -T10115--arrow B-.
–  Remove securing bolt from camshaft adjuster and remove camshaft adjuster together with chain.
Installing
l  Tightening torques → Chapter „Valve gear - exploded view“ → Chapter „Cylinder head - exploded view“
  N15-10152
l  The camshafts must be secured with camshaft clamp -T10252-.
–  Fit chain onto camshaft adjuster.
  N15-10151
–  Hold camshaft adjuster in front of exhaust camshaft so that notch -A- is aligned with pin -B-.
  N15-10121
–  Lay chain over inlet camshaft sprocket starting at top -arrow- without changing its position.
  N15-10149
–  Turn inlet camshaft slowly in direction of arrow -A- using pin wrench -T10020- until camshaft adjuster fits onto camshaft.
  Note
If it is not possible to fit the pin into the notch: remove chain and fit chain again.
–  Renew securing bolt for camshaft adjuster.
–  Tighten securing bolt for camshaft adjuster. Use special wrench -T40080- for this purpose.
  A15-10203
–  Remove locking pin -T10115--arrow B-.
Further assembly is basically carried out in reverse order of dismantling.
–  Install intake manifold →Rep. gr.24.
–  Install high-pressure pump →Rep. gr.24.
–  Install vacuum pump →Rep. gr.47.
  N15-10152

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