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Diagnosis and repair



{tag}1238306485@
{tag}1238241355@
{tag}1238310690@



1.Remove pulley from pump.
2.Remove outlet fitting, flow control valve and flow control valve spring from pump, then remove reservoir, Fig. 1.
3.Place a suitable C-clamp in a vise.
4.Position lower support plate (part No. T78P-3733-A2) over pump rotor shaft.
5.Install upper compressor plate (part No. T78P-3733-A1) into upper portion of C-clamp.
6.While holding compressor tool, place pump assembly into C-clamp with rotor shaft facing downward, Fig. 2.
7.Tighten C-clamp until a slight bottoming of valve cover is observed.
8.Through small hole located on side of pump housing, insert a suitable drift and push inward on valve cover snap ring. While pushing inward on snap ring, place a screwdriver under snap ring edge and remove ring from housing, Fig. 3.
9.Loosen C-clamp and remove upper compressor plate (part No. T78P-3733-A2), then remove pump assembly.
10.Remove pump valve cover and O-ring.
11.Remove rotor shaft, upper plate, cam and rotor assembly and two dowel pins.
12.Remove lower plate and spring, by tapping housing on a flat surface.
13.Using a suitable screwdriver, remove rotor shaft seal.Fig. 1 Ford Model CII Power Steering PumpFig. 1 Ford Model CII Power Steering Pump

{tag}1238241355@
{tag}1238310690@



1.Remove pulley from pump.
2.Remove outlet fitting, flow control valve and flow control valve spring from pump, then remove reservoir, Fig. 1.
3.Place a suitable C-clamp in a vise.
4.Position lower support plate (part No. T78P-3733-A2) over pump rotor shaft.
5.Install upper compressor plate (part No. T78P-3733-A1) into upper portion of C-clamp.
6.While holding compressor tool, place pump assembly into C-clamp with rotor shaft facing downward, Fig. 2.
7.Tighten C-clamp until a slight bottoming of valve cover is observed.
8.Through small hole located on side of pump housing, insert a suitable drift and push inward on valve cover snap ring. While pushing inward on snap ring, place a screwdriver under snap ring edge and remove ring from housing, Fig. 3.
9.Loosen C-clamp and remove upper compressor plate (part No. T78P-3733-A2), then remove pump assembly.
10.Remove pump valve cover and O-ring.
11.Remove rotor shaft, upper plate, cam and rotor assembly and two dowel pins.
12.Remove lower plate and spring, by tapping housing on a flat surface.
13.Using a suitable screwdriver, remove rotor shaft seal.{tag}1238306485@
Fig. 2 Positioning Pump In C-ClampFig. 2 Positioning Pump In C-Clamp

{tag}1238310690@



1.Remove pulley from pump.
2.Remove outlet fitting, flow control valve and flow control valve spring from pump, then remove reservoir, Fig. 1.
3.Place a suitable C-clamp in a vise.
4.Position lower support plate (part No. T78P-3733-A2) over pump rotor shaft.
5.Install upper compressor plate (part No. T78P-3733-A1) into upper portion of C-clamp.
6.While holding compressor tool, place pump assembly into C-clamp with rotor shaft facing downward, Fig. 2.
7.Tighten C-clamp until a slight bottoming of valve cover is observed.
8.Through small hole located on side of pump housing, insert a suitable drift and push inward on valve cover snap ring. While pushing inward on snap ring, place a screwdriver under snap ring edge and remove ring from housing, Fig. 3.
9.Loosen C-clamp and remove upper compressor plate (part No. T78P-3733-A2), then remove pump assembly.
10.Remove pump valve cover and O-ring.
11.Remove rotor shaft, upper plate, cam and rotor assembly and two dowel pins.
12.Remove lower plate and spring, by tapping housing on a flat surface.
13.Using a suitable screwdriver, remove rotor shaft seal.Fig. 1 Ford Model CII Power Steering PumpFig. 1 Ford Model CII Power Steering Pump

Fig. 2 Positioning Pump In C-ClampFig. 2 Positioning Pump In C-Clamp

{tag}1238310690@



1.Remove pulley from pump.
2.Remove outlet fitting, flow control valve and flow control valve spring from pump, then remove reservoir, Fig. 1.
3.Place a suitable C-clamp in a vise.
4.Position lower support plate (part No. T78P-3733-A2) over pump rotor shaft.
5.Install upper compressor plate (part No. T78P-3733-A1) into upper portion of C-clamp.
6.While holding compressor tool, place pump assembly into C-clamp with rotor shaft facing downward, Fig. 2.
7.Tighten C-clamp until a slight bottoming of valve cover is observed.
8.Through small hole located on side of pump housing, insert a suitable drift and push inward on valve cover snap ring. While pushing inward on snap ring, place a screwdriver under snap ring edge and remove ring from housing, Fig. 3.
9.Loosen C-clamp and remove upper compressor plate (part No. T78P-3733-A2), then remove pump assembly.
10.Remove pump valve cover and O-ring.
11.Remove rotor shaft, upper plate, cam and rotor assembly and two dowel pins.
12.Remove lower plate and spring, by tapping housing on a flat surface.
13.Using a suitable screwdriver, remove rotor shaft seal.{tag}1238306485@
{tag}1238241355@
Fig. 3 Removing Valve Cover Retaining RingFig. 3 Removing Valve Cover Retaining Ring




1.Remove pulley from pump.
2.Remove outlet fitting, flow control valve and flow control valve spring from pump, then remove reservoir, Fig. 1.
3.Place a suitable C-clamp in a vise.
4.Position lower support plate (part No. T78P-3733-A2) over pump rotor shaft.
5.Install upper compressor plate (part No. T78P-3733-A1) into upper portion of C-clamp.
6.While holding compressor tool, place pump assembly into C-clamp with rotor shaft facing downward, Fig. 2.
7.Tighten C-clamp until a slight bottoming of valve cover is observed.
8.Through small hole located on side of pump housing, insert a suitable drift and push inward on valve cover snap ring. While pushing inward on snap ring, place a screwdriver under snap ring edge and remove ring from housing, Fig. 3.
9.Loosen C-clamp and remove upper compressor plate (part No. T78P-3733-A2), then remove pump assembly.
10.Remove pump valve cover and O-ring.
11.Remove rotor shaft, upper plate, cam and rotor assembly and two dowel pins.
12.Remove lower plate and spring, by tapping housing on a flat surface.
13.Using a suitable screwdriver, remove rotor shaft seal.Fig. 1 Ford Model CII Power Steering PumpFig. 1 Ford Model CII Power Steering Pump

{tag}1238241355@
Fig. 3 Removing Valve Cover Retaining RingFig. 3 Removing Valve Cover Retaining Ring




1.Remove pulley from pump.
2.Remove outlet fitting, flow control valve and flow control valve spring from pump, then remove reservoir, Fig. 1.
3.Place a suitable C-clamp in a vise.
4.Position lower support plate (part No. T78P-3733-A2) over pump rotor shaft.
5.Install upper compressor plate (part No. T78P-3733-A1) into upper portion of C-clamp.
6.While holding compressor tool, place pump assembly into C-clamp with rotor shaft facing downward, Fig. 2.
7.Tighten C-clamp until a slight bottoming of valve cover is observed.
8.Through small hole located on side of pump housing, insert a suitable drift and push inward on valve cover snap ring. While pushing inward on snap ring, place a screwdriver under snap ring edge and remove ring from housing, Fig. 3.
9.Loosen C-clamp and remove upper compressor plate (part No. T78P-3733-A2), then remove pump assembly.
10.Remove pump valve cover and O-ring.
11.Remove rotor shaft, upper plate, cam and rotor assembly and two dowel pins.
12.Remove lower plate and spring, by tapping housing on a flat surface.
13.Using a suitable screwdriver, remove rotor shaft seal.{tag}1238306485@
Fig. 2 Positioning Pump In C-ClampFig. 2 Positioning Pump In C-Clamp

Fig. 3 Removing Valve Cover Retaining RingFig. 3 Removing Valve Cover Retaining Ring




1.Remove pulley from pump.
2.Remove outlet fitting, flow control valve and flow control valve spring from pump, then remove reservoir, Fig. 1.
3.Place a suitable C-clamp in a vise.
4.Position lower support plate (part No. T78P-3733-A2) over pump rotor shaft.
5.Install upper compressor plate (part No. T78P-3733-A1) into upper portion of C-clamp.
6.While holding compressor tool, place pump assembly into C-clamp with rotor shaft facing downward, Fig. 2.
7.Tighten C-clamp until a slight bottoming of valve cover is observed.
8.Through small hole located on side of pump housing, insert a suitable drift and push inward on valve cover snap ring. While pushing inward on snap ring, place a screwdriver under snap ring edge and remove ring from housing, Fig. 3.
9.Loosen C-clamp and remove upper compressor plate (part No. T78P-3733-A2), then remove pump assembly.
10.Remove pump valve cover and O-ring.
11.Remove rotor shaft, upper plate, cam and rotor assembly and two dowel pins.
12.Remove lower plate and spring, by tapping housing on a flat surface.
13.Using a suitable screwdriver, remove rotor shaft seal.Fig. 1 Ford Model CII Power Steering PumpFig. 1 Ford Model CII Power Steering Pump

Fig. 2 Positioning Pump In C-ClampFig. 2 Positioning Pump In C-Clamp

Fig. 3 Removing Valve Cover Retaining RingFig. 3 Removing Valve Cover Retaining Ring




1.Remove pulley from pump.
2.Remove outlet fitting, flow control valve and flow control valve spring from pump, then remove reservoir, Fig. 1.
3.Place a suitable C-clamp in a vise.
4.Position lower support plate (part No. T78P-3733-A2) over pump rotor shaft.
5.Install upper compressor plate (part No. T78P-3733-A1) into upper portion of C-clamp.
6.While holding compressor tool, place pump assembly into C-clamp with rotor shaft facing downward, Fig. 2.
7.Tighten C-clamp until a slight bottoming of valve cover is observed.
8.Through small hole located on side of pump housing, insert a suitable drift and push inward on valve cover snap ring. While pushing inward on snap ring, place a screwdriver under snap ring edge and remove ring from housing, Fig. 3.
9.Loosen C-clamp and remove upper compressor plate (part No. T78P-3733-A2), then remove pump assembly.
10.Remove pump valve cover and O-ring.
11.Remove rotor shaft, upper plate, cam and rotor assembly and two dowel pins.
12.Remove lower plate and spring, by tapping housing on a flat surface.
13.Using a suitable screwdriver, remove rotor shaft seal.


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